Summary of Contents for Illinois Tool Works 5750-440
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Ink Jet Printer Operations Manual 5750-440 Revision D E n g l i s h Prompts in some languages do not fit inside the twenty-character lines of the liquid crystal display. When a prompt extends beyond twenty characters, the full text of the prompt appears in this book.
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Computer/Data Processing Equipment The information contained in this manual is correct and accurate at the time of its publication. Illinois Tool Works reserves the right to change or alter any information or technical specifications at any time and without notice.
OPERATIONS MANUAL – 5750440 – REVISION D Table of Contents Warranty & Introduction Placing the Expiration Date in a Message ..E2 SAFETY ..............i Placing the Time in a Message....... E3 Ink Jet Printer Features........ii Placing a Work Shift in a Message....E4 Controller ............
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OPERATIONS MANUAL – 5750440 – REVISION D Warranty The Ink Jet System (excluding printhead) carries a 365 day limited warranty from the date of shipment. The Printhead carries a 180 day limited warranty from the date of shipment. For all terms and conditions, refer to the full warranty statement packaged with the Ink Jet Printer.
OPERATIONS MANUAL – 5750440 – REVISION D SAFETY Following is a list of safety symbols and their meanings, which are found throughout this manual. Pay attention to these symbols where they appear in the manual. Wear safety goggles when performing the procedure described! Caution! Denotes possible personal injury and/or damage to the equipment.
OPERATIONS MANUAL – 5750440 – REVISION D Ink Jet Printer Features The Ink Jet Printer has a variety of features that make it uniquely suited to print in industrial printing applications. • Self-contained printing system for marking products moving on conveyors. •...
OPERATIONS MANUAL – 5750440 – REVISION D Controller DISPLAY Two-line, twenty character per line, liquid crystal display (LCD). LEDs Power LED; lit when the printer has power. Photo-eye LED; on while a product passes by. Print LED; lit when the printer is in print mode. Ink out LED;...
OPERATIONS MANUAL – 5750440 – REVISION D Basics Printing a Message Press PRINT and the LCD will show “1-Print” and “2-Stop Print”. 1-Print 2-Stop Print Press 1 and the LCD will show the name of the last message printed and its corresponding text.
OPERATIONS MANUAL – 5750440 – REVISION D Creating a Simple Message Press EDIT and the LCD will show “1- Press 1 and the LCD will prompt for a name for the new message. Name: < Type a name and press ENTER. Name: TESTMESSAGE<...
OPERATIONS MANUAL – 5750440 – REVISION D Editing a Message Press EDIT and the LCD will show “1-New Message” and “2-Edit Message.” Press 2 and the LCD will show a message. If you want to edit the message on-screen, press ENTER.
OPERATIONS MANUAL – 5750440 – REVISION D Viewing System Information Press INFORMATION. Scroll up and down to see all choices. Press ENTER at any menu entry to see the associated detail. The chart below left shows all prompts with explanatory notes. Press ENTER when done.
OPERATIONS MANUAL – 5750440 – REVISION D Frequently Asked Questions (FAQs) continued If I am using sequential numbers while printing and stop the print, what number will the print start with when I send it to print again? The numbers will start over again. Specifically, they will begin with the starting number specified in either “Setting the Item Count (D6)”...
OPERATIONS MANUAL – 5750440 – REVISION D Maintenance Loading Ink Do not stop printing when you run low on ink. The system has enough ink in its delivery system to continue printing until you install a fresh can. Unscrew the old can and set aside. Remove the cap from the new can, invert and screw into the ink receptacle.
OPERATIONS MANUAL – 5750440 – REVISION D Purging All Channels Purge the printer at the start of the workday. Hold a disposable towel in front of the printhead. Press PURGE. Hold for long purge Purge 96/100< The printhead will expel ink for approximately two seconds.
OPERATIONS MANUAL – 5750440 – REVISION D Purging with Conditioner Extended shutdowns will require purging the printhead with conditioner. Remove the ink canister and attach a canister of conditioner. Hold a lint-free disposable cloth in front of the printhead. Press PURGE. Continue to press PURGE until the expelled fluid is clear.
OPERATIONS MANUAL – 5750440 – REVISION D Startups & Shutdowns Overnight Shutdown To keep the printheads running smoothly, spray the printhead face with Maintenance Spray and use a cloth to catch the fluid as it runs off the faceplate. O NOT WIPE THE FACEPLATE Overnight Startup Spray Maintenance spray onto a clean, lint-free cloth and wipe the face plate of the printhead.
OPERATIONS MANUAL – 5750440 – REVISION D Changing Ink Colors Changing colors of ink requires complete flushing of the printhead. Disconnect the original can of ink. Attach the effluent bottle kit to the male OUT fitting on the back of the printhead (A). Make sure that the valve on the effluent line is closed (B).
OPERATIONS MANUAL – 5750440 – REVISION D Adjusting the Screen Contrast You can change the contrast on the LCD by using the UP and DOWN arrows with ALT. Press and hold ALT and the DOWN arrow. Hold for at least five seconds. The screen contrast will gradually dim.
OPERATIONS MANUAL – 5750440 – REVISION D Print Adjustments Changing an Individual Message Indent The message indent is the distance from the leading edge of the product to the starting character of the message. The system default for message indent is 0.5 inches (12.7 mm). Using the indent function while editing gives the message an indent value different from the default indent distance.
OPERATIONS MANUAL – 5750440 – REVISION D Setting the Default Message Indent CHANGING MESSAGE INDENT The indent distance set in this routine will be the default indent for all messages created in the future. To change the indent distance in an existing message, follow the directions in Instruction C1, “Changing an Individual Message Indent”.
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OPERATIONS MANUAL – 5750440 – REVISION D Changing the Character Width in a Message Changing the Character allows you to change the horizontal dots in a printed character. The default value is 6. Character Width 1 Character Width 4 Character Width 6 Press EDIT.
OPERATIONS MANUAL – 5750440 – REVISION D Setting the Default Character Width CHANGING THE CHARACTER WIDTH The character width set in this routine will be the default character width for all messages created in the future. To change the character width in an existing message, follow the directions in Instruction C3, “Changing the Character Width in a Message”.
OPERATIONS MANUAL – 5750440 – REVISION D Changing the Printed Dot Size The system allows you to change the diameter of all the dots that form printed characters in a range from 0.05 inch (1.27mm) to 0.10 inch (2.54mm). The default dot size is 4. Press SET-UP.
OPERATIONS MANUAL – 5750440 – REVISION D Changing the Font in a Single Message The system has three fonts: 5 dot-tall, single dot (5S); 7 dot-tall, single dot (7S); and 7 dot-tall with double dots. See scanned samples in Instruction C7. The routine that follows changes the font in a single message.
OPERATIONS MANUAL – 5750440 – REVISION D Changing the Default Font CHANGING THE MESSAGE FONT The font set in this routine will be the default font for all messages created in the future. To change the font in an existing message, follow the directions in Instruction C6, “Changing the Font in a Single Message”.
OPERATIONS MANUAL – 5750440 – REVISION D Rotating the Message This function will rotate the printed message 180 degrees, which enables you to print a readable message that is upside down. Rotated messages allow you to print very close to the bottom of a box if the box is moving upside down on the conveyor.
OPERATIONS MANUAL – 5750440 – REVISION D Adjusting a Single Dot Diameter This function allows you to change the dot diameter of individual dots from top to bottom by altering the stroke, in microseconds, of a piston in an ink channel. When the dots in a row are too small, they require a dot-size increase.
OPERATIONS MANUAL – 5750440 – REVISION D First Dot Adjustment When the system has not printed for several minutes, the first dots printed in a message can be too small. You can prevent these initial small dots with First Dot Adjustment, which increases the dot sizes only on the first print. Dots in the second and all subsequent messages return to their defined dot-size settings, depending on the dot-size you choose.
OPERATIONS MANUAL – 5750440 – REVISION D Sizing Dots in Columns When the system prints a single dot, the printing channel has individual access to ink pressure. When all seven channels print simultaneously, they share the ink pressure. This sharing can produce printed dots in columns that are slightly smaller in diameter than single printed dots.
OPERATIONS MANUAL – 5750440 – REVISION D Setting Message Variables Setting the Date Press SET-UP. Press DATE. The LCD will show an entry screen with a four-place field for year, two places for the month, and two for the day. Move the cursor to the first number in the year.
OPERATIONS MANUAL – 5750440 – REVISION D Setting an Expiration Date The system sets an expiration date for a product by adding a user-defined number of days to the system date. Press SET-UP. Press 2 and the LCD will prompt for the number of days to add to the current system date.
OPERATIONS MANUAL – 5750440 – REVISION D Setting Work Shifts This function enables you to divide the workday into shifts and assign a start time and a name to each shift. Press SET-UP. Press 4 for “4-Work Shifts.” The LCD will prompt “Set Shifts (1-6).”...
OPERATIONS MANUAL – 5750440 – REVISION D Setting the Item Count Item count enables you to print increasing or decreasing numbers on each item. If the starting number is smaller than the ending number, the item count will increase with each printed message. If the starting number is larger than the ending number, the item count will decrease with each printed message.
OPERATIONS MANUAL – 5750440 – REVISION D Setting a Pallet Count Pallet Count enables you to print the same number on several products that all belong on the same pallet. For example, defining the pallet quantity as 20, causes the system to print "1" on the first 20 items for the first pallet, "2"...
OPERATIONS MANUAL – 5750440 – REVISION D Placing Variables in Messages Placing the Date in a Message You must be in the edit mode to place a date in a message or change the format of the date. See Instruction A2, “Creating a Simple Message” to enter the edit mode. While editing, position the cursor where you want a date to appear.
OPERATIONS MANUAL – 5750440 – REVISION D Placing the Expiration Date in a Message You must be in the edit mode to place an expiration date in a message or change the format of the expiration date. See Instruction A2, “Creating a Simple Message” to enter the edit mode. While editing, position the cursor where you want the expiration date to appear.
OPERATIONS MANUAL – 5750440 – REVISION D Placing the Time in a Message You must be in the edit mode to place the time in a message or change the format of the time. See Instruction A2, “Creating a Simple Message” to enter the edit mode. While editing, position the cursor where you want the time to appear.
OPERATIONS MANUAL – 5750440 – REVISION D Placing a Work Shift in a Message Review work instruction D4, “Setting Work Shifts” and D5, “Setting the Shift Start” before placing a work shift in a message. You must be in the edit mode to place the work shift in a message. See Instruction A2, “Creating a Simple Message”...
OPERATIONS MANUAL – 5750440 – REVISION D Placing a Pallet Count in a Message Review work instruction D7, “Setting a Pallet Count”, before inserting the pallet count into a message. You must be in the edit mode to place the pallet count in a message. See Instruction A2, “Creating a Simple Message”...
OPERATIONS MANUAL – 5750440 – REVISION D Using Alternate Characters All alphabetic and numeric keys on the system keypad can display alternate characters when used with the up and down arrows. The English vowel set and the consonants C, N and Y have alternate characters with phonetic marks such as the umlaut (¨) and the acute accent (´).
OPERATIONS MANUAL – 5750440 – REVISION D System Operation Selecting a Language Press and hold ALT and SPACE. Plug in the barrel connector. Release the keys when the LCD shows “Self Test.” Self Test Scroll to a language and press ENTER. Language Choices: 1.
OPERATIONS MANUAL – 5750440 – REVISION D Setting the Date During Initialization Press 2 when the LCD asks you to set the date. Set Date 1-No 2-Yes Move the cursor to the far right number in the year. YYYY / MM / DD 1999 07 / 07 Scroll to the correct year.
OPERATIONS MANUAL – 5750440 – REVISION D Setting Units of Measure Press and hold ALT and SPACE. Plug in the barrel connector. Release the keys when the LCD shows “Self Test.” Self Test Select a language, set the date and set the time (see Instruction F1).
OPERATIONS MANUAL – 5750440 – REVISION D Setting the Message Gap Message Gap defines the distance between the beginning of each messages when printing the same message repeatedly on the same item. Press SET-UP. Press D for “D-Message Gap.” Message Gap: 000.4 inches Type the distance in inches or centimeters between messages and...
OPERATIONS MANUAL – 5750440 – REVISION D Setting the Print Speed The system has the ability to print at a fixed speed while using the photosensors only to detect the arrival of a product, not to track the direction and speed of the product. Since the motion detection is off, fixed speed printing requires a fixed direction.
OPERATIONS MANUAL – 5750440 – REVISION D Using a Password The system can operate with password protection and lock out all functions except printing, purging and access to information. When password protected, the screen will report "Invalid Password" whenever it receives an incorrect password.
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OPERATIONS MANUAL – 5750440 – REVISION D Using a Password continued To enable password protection after changing to a password other than ADMIN, you must enter the new password when prompted for "PASSWORD." If you type the new password correctly, the screen will respond with "OK."...
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OPERATIONS MANUAL – 5750440 – REVISION D Using a Password continued Changing a Password NOTE: You can change the password when password protection is disabled. If you do, record the new password where you can find it easily because when the time comes to enable password protection, the system will no longer accept ADMIN as the password.
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OPERATIONS MANUAL – 5750440 – REVISION D Using a Password continued Changing when Protection is Enabled Press SET-UP and type the current password. Press ENTER. Press H to access the Password menu. Password 1-Password Enable Press 3 to select “Change Password". Password 3-Change The LCD will respond with "Old...
OPERATIONS MANUAL – 5750440 – REVISION D Using the External Photocell Model These instructions cover the configuration of the system with the external photosensor. Setting the controller for the external photosensor requires accessing a menu that is available only after a special initialization.
OPERATIONS MANUAL – 5750440 – REVISION D Sample Messages New Message Message 2000 PRODUCTS IN 2000 Goal Create a new message on the system. Instructions Naming a message:A2 Adding text to a message: A2 Saving a message: A2, A3 Retrieving a message: A1, A3 1.
OPERATIONS MANUAL – 5750440 – REVISION D Message with Date and Count Before starting, follow the directions in Instruction D1, “Setting the Date”, and D6, “Setting the Item Count”. Message 158/2 Goal Create a message with the current date and the product count. Instructions Naming a message:A2 Changing the Date Format: E1...
OPERATIONS MANUAL – 5750440 – REVISION D Message with Date and Count continued G2 8. Press SLASH. Editing… {158}/ 9. Press COUNT. Editing… {158}/{1} 10. Press ENTER to complete the message. 1-Save:DATECOUNT 2-Cancel Changes:D↓ 11. Press 1 to save the message. 1-New Message 2-Edit Message 12.
OPERATIONS MANUAL – 5750440 – REVISION D Message with Expiration Date continued G3 5. Type USE BY:. Editing… BY:< 6. Press ALT+DATE. Expiration Days 0000< 7. Type in the number days when the product expires and press Editing… ENTER. BY:{08/04/99}< Example: Enter 0030 for thirty days.
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OPERATIONS MANUAL – 5750440 – REVISION D Message with Alternate Characters continued G4 3. Type GB to name the message. Name: GB< 4. Press ENTER to access the message editor. Editing… < 5. Type GRU. Editing… GRU< 6. Move the cursor under the U and scroll up until the U-umlaut (ü) character appears.
OPERATIONS MANUAL – 5750440 – REVISION D Wide Message with Time Mark Before starting, review Instructions D3, “Setting the Time”, and C3, “Adjusting the Character Width”. Message 1 1 : 4 4 A M Goal Create a message with wide characters that tells the time of printing. Instructions Naming a message:A2 Adding text to a message: A2...
OPERATIONS MANUAL – 5750440 – REVISION D Message with Pallet and Item Count Before starting, follow the directions on instructions D6, “Setting the Item Count”, and D7, “Setting the Pallet Count”. Select YES for leading zeros when setting up the Item Count and NO for the pallet count. Message APPLES 2/0000001 Goal...
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OPERATIONS MANUAL – 5750440 – REVISION D Message with Pallet and Item Count continued 8. Press SLASH. Editing… APPLES {1}/< 9. Press COUNT. Editing… APPLES {1}/{0000001}< 10. Move the cursor to the initial brace to confirm that the code in the message is the Item Count code.
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OPERATIONS MANUAL – 5750440 – REVISION D Message with Pallet and Item Count continued 17. Press ENTER and the LCD will prompt for a box number change. Press ENTER again. Set Box # 01 of 12 18. The LCD will show the next item count it will print in the APPLES message and offer you the opportunity to change that count.
OPERATIONS MANUAL – 5750440 – REVISION D Troubleshooting NOTE: This section is intented for qualified maintenance personnel. Problems with the printer are separated into two areas: Either the unit is not printing or the unit is printing but the results are unsatisfactory. Not Printing, Questions and Solutions NOTE: Procedures in this section are intented for qualified maintenance personnel.
OPERATIONS MANUAL – 5750440 – REVISION D Unsatisfactory Print, Questions and Solutions The system is not printing even though all of the LEDs are working normally. Disconnect power and remove the four Phillips screws from the controller housing, and check the cable connection between the printhead cable and the controller board.
OPERATIONS MANUAL – 5750440 – REVISION D Unsatisfactory Print, Questions and Solutions continued The system is printing the correct message, but the ink dot size is fluctuating from small to large. Why? If print dot size is fluctuating, check the printhead pressure using a pressure gauge (5700-743). If a pressure gauge is not available, refer to Section H6: Alternate Method of Performing the Regulator Maintenance Procedure without a Pressure Gauge.
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OPERATIONS MANUAL – 5750440 – REVISION D Printhead Preload Adjustment continued H4 Clean the front plate with a clean wipe and maintenance spray. Printhead Purge the printhead three times. Orifices Clean and wipe the front plate again. WARNING: To avoid electrical shock, disconnect power from the controller before servicing the printhead.
OPERATIONS MANUAL – 5750440 – REVISION D Ink Regulator Maintenance Procedure Pressure swings (decreasing and increasing pressure from nominal setting) can be caused by obstructions in the valve seat of the ink regulator. Obstructions in the valve seat area may also cause the pressure to creep up over a period of time (for example, the pressure is set at 7 PSIG, and fifteen minutes later it has increased to 9 PSIG).
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OPERATIONS MANUAL – 5750440 – REVISION D Ink Regulator Maintenance Procedure continued H5 Purge the printhead three times. Check the pressure reading indicated on the gauge. The pressure should not deviate more than .50 PSIG from the set pressure. If the deviation is more than .50 PSIG, reset the pressure per steps 10 through 13.
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OPERATIONS MANUAL – 5750440 – REVISION D Alternate Method Of Performing Ink Regulator Maintenance Procedure Without a Pressure Gauge continued H6 Turn the multimeter to DC voltage. Install a NEW can of conditioner into the receiver (ink may be used, but conditioner is preferred). Power up the system and wait until the menu appears.
OPERATIONS MANUAL – 5750440 – REVISION D System Specifications Appendix A Controller/Ink Delivery System Weight Controller and IDS (no bracketry or ink) 3.5 lbs. (1.6 kg) Microprocessor 32-bit CMOS 68332 European display: 20 characters, 5 x 8 matrix, European character set Asian display: 20 characters, 5 x 8 matrix, Japanese character set Four status –...
OPERATIONS MANUAL – 5750440 – REVISION D Parts and Supplies Appendix B Service Parts Kits (See illustration on following page.) Water-Based Alcohol-Based Description Porous Non-Porous Printhead Replacement Kit 5750-425 5750-554 Controller, Domestic/European Model 5750-430 5750-556 Controller, Domestic/European Model with External Photocell (not 5750-431 5750-552 shown)
OPERATIONS MANUAL – 5750440 – REVISION D Theory of Operation Appendix C Mechanical System Fluidics: Ink flows into the printhead from a pressurized “ink can” supply [A]. The ink can is filled to 50 psi which allows it to completely discharge its ink and maintain an adequate supply pressure to the printhead. An ink-pressure regulator [E] reduces the ink pressure to 7-psi for system operation.
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OPERATIONS MANUAL – 5750440 – REVISION D Mechanical continued Printhead Operation Ink flows into the printhead through an inlet filter [E], and into the valve body. The valve body consists of a back plate [F], membrane [N], chamber plate [G], front seal [H] and orifice plate [L]. Ink flows into the chamber plate and is sealed by the piston applying a force, to push the membrane against the chamber plate post [I].
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OPERATIONS MANUAL – 5750440 – REVISION D Mechanical continued Each printhead has seven solenoids to control piston movement. When a piston [D] pulls back, it allows ink [M] to flow between the membrane [N] and through the center of the chamber plate post [I]. Ink flows into the orifice plate and ejects as droplets [P] each time the solenoid [C] is electrically energized.
OPERATIONS MANUAL – 5750440 – REVISION D Electrical The system consists of three assemblies: the controller, which contains the Motorola 68332 microprocessor-based CPU board; the printhead/driver board assembly; and the 15VDC-power supply. The external 15VDC-power supply supplies the system voltage. The 15VDC supplies power for the printhead solenoid drive, the ink pressure sensor circuitry, and the optional external photosensor.
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OPERATIONS MANUAL – 5750440 – REVISION D Electrical Block Diagram Photosensor Assy. Pin-outs Pressure Sensor Cable Assy. 3 Gnd Voltage between pins 2 and 4 will 6 Positive Supply measure 10mV/psi 8 Photosensor Signal Cable - Interface to Photosensor Cable - Pressure Sensor - Pin- - Pin-outs: outs: 1 +15V...
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