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Dion-Ag F41 Operator's Manual

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Operator's Manual
Forage Harvester
Manual No. F4117E987E V1.1

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Summary of Contents for Dion-Ag F41

  • Page 1 Operator’s Manual Forage Harvester Manual No. F4117E987E V1.1...
  • Page 2 (1) year from the time of delivery by the dealer. Dion-Ag Inc. will repair or replace, at its discretion and without charge for service parts or labour, any defective part of the equipment on condition that the machinery and/or equipment has been operated in accordance with the in- structions contained in the Dion-Ag Inc.
  • Page 3 Forage Harvester F41 & F41 Stinger TO OUR CUSTOMER We appreciate your confidence in Dion Farm Equipment and thank you for your trust. In preparing this manual, we hope we have furnished you with a valuable tool for operating and maintaining this fine ma- chine.

  • Page 4: Table Of Contents

    INSTALLING THE 12” (30 cm) SPOUT EXTENSION (F41 MODEL ONLY) FIGURE 12....28 INSTALLING THE 24” (60 CM) SPOUT EXTENSION (F41 MODEL ONLY) ........29 HOW TO MAKE THE ELECTRICAL CONNECTIONS ON THE SPOUT (F41 MODEL ONLY) ..31 INSTALLING THE CLOSING PLATE ON THE SPOUT ..............32 INSTALLING MUDGUARDS OVER TANDEM WHEELS ..............32...
  • Page 5 STARTING OPERATION ........................96 THE CONTROL BOX .........................96 EMERGENCY STOP ..........................96 OPERATING INSTRUCTION FOR THE F41 STINGER SPOUT ............96 WHAT TO DO WHEN THE MACHINE DETECTS A FERROUS METAL ..........97 WHAT TO DO IF MATERIAL ACCUMULATION OCCURS (CLOGGING) ..........98 HOW TO BY-PASS THE METAL DETECTOR ...................99 SHEAR BOLT .............................100...
  • Page 6 MAGNETIC DRAIN PLUGS ........................118 SPOUT WEAR PLATE (F41) ......................119 SPOUT WEAR PLATE (F41 STINGER) .....................119 HYDRAULIC SPOUT CYLINDER STROKE ADJUSTMENT (F41 STINGER) ........120 ADJUSTING THE FREE ROTATION OF THE SPOUT ..............121 ROTATION MOTOR ADJUSTMENT (F41 STINGER) ...............122 FEED ROLL STOPPING SYSTEM ....................123 FAN BELT TENSION .........................124...
  • Page 7 With 31x15.50 - 15 Terra Grip tires 150” (381cm) - Narrow tandem 138” (350 cm) Length......................228” (579 cm) Height ......................129” (328 cm) Minimum height - F41 Stinger ..............120” (305 cm) Maximum height - F41 Stinger ..............222” (565 cm) Spout turning radius - F41 Stinger...............200” (508 cm) ANGLE DRIVE TRANSMISSION 540 or 1000 RPM (buyer’s choice)

  • Page 8: Specifications

    8 or 12 knife cutter head Metal detector (standard on F41 Stinger model) Spout extension (12” or 24”) (30 or 60 cm) (F41 model only) Single wheels or tandem wheels Double sprocket wheels for lengths of cut: 17 teeth for 1/4” (6.35 )

  • Page 9: Serial Number Location

    Always mention both the model and the serial num- bers when ordering parts or regarding any other correspondence referring to your machine. Write down your number here: MODEL NO. SERIAL NUMBER DION-AG INC. BOISBRIAND QUE. Dion-Ag Inc. MODEL NO. SERIAL NO.

  • Page 10: Check List

    CHECK LIST PRE-SEASON CHECKS Check condition of knives and shearbar. Check that knives and shearbar are set at zero clearance. Check tension of belts and chains. Make sure sheaves and sprockets are correctly aligned. Check all adjustable components for correct setting. Make sure adjustments are correctly done (fan, etc) Check tire pressure.

  • Page 11: Daily Checks

    CHECK LIST DAILY CHECKS Check metal detection system. Always check metal detector system after tractor engine has been shut off. Remove all crop residue and wipe off oil and dirt. Lubricate and service the machine according to the Servicing section. Check tension of belts and chains.

  • Page 12: Foreword

    FOREWORD TO OUR CUSTOMER WARRANTY INFORMATION The following pages and illustrations are printed to help The warranty for this machine is located at the beginning supply you with the knowledge to better operate and of this manual. service your Dion Forage Harvester. If the Forage Harvester is used with an attachment from another manufacturer, the warranty is limited to the For- Any piece of equipment needs, and must have a cer-...

  • Page 13: Safety Rules

    SAFETY RULES SAFETY ALERT SYMBOL FOLLOW A SAFETY PROGRAM For safe operation of a Forage Harvester, you must be a quali- fied and authorized operator. To be qualified, you must read and understand the written instructions supplied in this Operator’s Manual, have training, and know the safety rules and regulations for the job.
  • Page 14 • Keep hands and body out of hitch area when attach- ing towing vehicle. • On F41 Stinger models, deactivate the spout hy- draulic circuit and close the safety valve for road WARNING: Hydraulic fluid under pressure can pen- transportation.

  • Page 15: Pto Operation

    SAFETY RULES PTO OPERATION MANDATORY STOPPING PROCEDURE • POWER-TAKE-OFF DRIVE - Before starting the No matter what type of machine is being used, it is ex- tractor engine, make sure that the PTO driveline tremely hazardous to perform any kind of maintenance locking device is properly engaged onto both the work while the machine is running.

  • Page 16: Guards And Shields

    SAFETY RULES GUARDS AND SHIELDS - FIGURE 1 The Forage Harvester is equipped with guards and shields wherever eventual accidents can occur. These guards and shields do not keep the machine from oper- ating properly. Observe various safety signs indicating these hazardous locations that are properly applied to the machine.

  • Page 17: Safety Sign Location

    SAFETY SIGN LOCATION IMPORTANT: Decals must be kept clean to allow easy reading at all times. Manual No. F4117E987E V1.1...
  • Page 18 SAFETY SIGN LOCATION IMPORTANT: Decals must be kept clean to allow easy reading at all times. Manual No. F4117E987E V1.1...
  • Page 19 SAFETY SIGN LOCATION IMPORTANT: Decals must be kept clean to allow easy reading at all times. 11 42 30-31 Manual No. F4117E987E V1.1...
  • Page 20 SAFETY SIGN LOCATION IMPORTANT: Decals must be kept clean to allow easy reading at all times. 12-13 Manual No. F4117E987E V1.1...

  • Page 21: Safety Sign Application Procedure

    SAFETY SIGN LOCATION IMPORTANT: Decals must be kept clean to allow easy reading at all times. SAFETY SIGN APPLICATION PROCEDURE 3. Press slightly on the surface of the safety sign to remove all air bubbles. 1. The surface should be free from dirt, grease, earth, or any other foreign material.

  • Page 22: Material Supplied Separately With The Machine

    1 Pin and lock for blocking the lifting system • Work light 1 Safety chain for transport • Spout extensions - 12” (30cm) or 24” (60cm) (F41 model only) 1 Pin and lock for 4-row corn attachment • 60” spout horizontal extension (F41 model only) 2 Pins and locks for attachments •...

  • Page 23: Manual Jack

    • Installing the corn cracker (if required). attached to the tractor. When this jack is not used, it can • Installing a spout light (option) (F41 model only). be stored in its horizontal position. • Installing an inspection light (option).

  • Page 24: Installing The Control Box

    MODEL ONLY) - FIGURE 4 AND FIGURE 5 1. Install the control box support bracket (item 1) in the On the F41 Stinger model, a ball joint support (item 7) is tractor cab so that it is easily accessible. This brack- used for positioning the spout control box at the correct lo- et is supplied with the box.
  • Page 25 ASSEMBLING INSTRUCTIONS Quick disconnect TO TRACTOR BATTERY BLACK negative WHITE positive TO FORAGE HARVESTER To tractor (Cable bracket) Figure 6 Control box wire connections Manual No. F4117E987E V1.1...

  • Page 26: Connecting The Power-Take-Off (Pto)

    ASSEMBLING INSTRUCTIONS NOTE: The metal detector may take as much as 45 CONNECTING THE POWER-TAKE-OFF (PTO) amps to operate. It is recoended that a wire FIGURE 7 AND FIGURE 8 be installed from the control box directly to the 1. Couple PTO (item 1) to the Forage Harvester with tractor battery.

  • Page 27: Installing The Foldable Spout (F41 Model Only)

    ASSEMBLING INSTRUCTIONS INSTALLING THE FOLDABLE SPOUT (F41 MODEL 4. Secure the spout using the seven carriage bolts ONLY) (item 2) that were previously removed. Tighten well. 1. Remove the transport plate (item 1) with the seven 1/2” X 1 1/4” lg carriage bolts. Keep those carriage bolts to secure the spout later on.

  • Page 28: Installing The 12" (30 Cm) Spout Extension (F41 Model Only) Figure 12

    INSTALLING THE 12” (30cm) SPOUT EXTENSION 3. Install the 12” (30cm) extension (item 1) with the (F41 MODEL ONLY) FIGURE 12 same seven 1/2” X 1 1/4” lg carriage bolts (item 2); 1. Remove the two hinge bolts (item 3);...

  • Page 29: Installing The 24" (60 Cm) Spout Extension (F41 Model Only)

    6. Grease the friction collar (item 8) of the extension. EXTENSION - FIGURE 13 AND FIGURE 14 7. Install the spout (item 3). (F41 MODEL ONLY) 8. Install the retaining plates (item 2) and shims (item 1. Unbolt the rotation mechanism (item 1).
  • Page 30 ASSEMBLING INSTRUCTIONS 2 carriage bolts (1/2” X 2” lg.) 2 bolts 1/2” X 2” lg. Figure 14 Installation of the 24” (60cm) spout extension Manual No. F4117E987E V1.1...

  • Page 31: How To Make The Electrical Connections On The Spout (F41 Model Only)

    3. Connect the electrical cable (item 3) to the deflector CONNECTIONS ON THE SPOUT - FIGURE 15 motor (item 1) cable (item 4). (F41 MODEL ONLY) NOTE: Make sure to leave sufficient electrical cable 1. Connect the electrical cable to the deflector motor length allowing spout to turn freely.

  • Page 32: Installing The Closing Plate On The Spout

    ASSEMBLING INSTRUCTIONS INSTALLING THE CLOSING PLATE ON THE SPOUT 2. Install the 2’ (60cm) extension (item 3), aligning it with the three existing holes and using three 3/8” X 1. Install the closing plate (item1) on the spout using 3/4” lg. flange bolts (heads on the inside) and three the two support brackets (item 2), four 5/16”...

  • Page 33: Installing Mudguards Over Tandem Wheels

    ASSEMBLING INSTRUCTIONS INSTALLING MUDGUARDS OVER TANDEM WHEELS - FIGURE 20 1. Fasten the two mudguard support brackets (item 2) to the frame (item 5). Each bracket is held in place by two 1/2” X 1 1/4” lg bolts (item 4) and two 1/2” nuts.

  • Page 34: Installing An Attachment On The Forage Harvester

    ASSEMBLING INSTRUCTIONS INSTALLING AN ATTACHMENT ON THE 2. In the case of a 4-row corn attachment, install the 1 FORAGE HARVESTER - FIGURE 21 AND FIGURE 22 1/4” lock pin (item 4) with a safety lock supplied with the machine. A 5/8” dia X 2” lg pin (item 15) locks Make sure the Forage Harvester and the attachment the hydraulic lifting cylinder in place and makes the are standing on a flat terrain.
  • Page 35 ASSEMBLING INSTRUCTIONS CAUTION: If the throat sides (item 14) of Hay or 7. Install the Corn Row Crop attachment drive roller Corn crop attachments are bent or damaged, it is chain (item 16), use the #80 X 35” lg chain with one necessary to repair them so they will not come in #80 connecting link.

  • Page 36: Installing The Recutter Bar Assembly For Corn Crop

    ASSEMBLING INSTRUCTIONS INSTALLING THE RECUTTER BAR ASSEMBLY FOR INSTALLING THE GRAIN PAN AND FRONT CORN CROP - FIGURE 23 RUBBER PAD ASSEMBLY FOR CORN CROP FIGURE 24 Remove the angle bars (item 1) on both sides and the ”U” plug (item 3) located underneath the Forage Har- 1.

  • Page 37: Installing A Light On The Spout Deflector (F41 Model Only)

    INSTALLING A LIGHT ON THE SPOUT 4. Bring the wire (item 9) down and run it through the DEFLECTOR (F41 MODEL ONLY) - FIGURE 25 hole (item 10). Then, connect it to the plug (item 11) located underneath the guard and above the When the light (OPTION) on the spout deflector has to sheave.
  • Page 38 ALARM NOTE: Skip items 1 to 4 if the spout deflector light is already installed or in the case of a F41 Stinger model. Quick disconnect the power cable (item 20) from the control box before making the connections.

  • Page 39: Assembling Instructions - Liquid Incorporation System

    ASSEMBLING INSTRUCTIONS - LIQUID INCORPORATION SYSTEM STEP 1 Install each of the two support brackets (items 1 and 1a) with two arms (item 2), four 1/2” x 6 1/2” lg carriage bolts and four 1/2” lock nuts. Position the rear support bracket (item 1a) against the exterior shaft reinforcement plate (item 5).
  • Page 40 ASSEMBLING INSTRUCTIONS - LIQUID INCORPORATION SYSTEM STEP 2 Install the tank support assembly (item 6). Secure it in place with sixteen 3/8” x 1” lg carriage bolts (item 7) and six- teen 3/8” flange nuts (item 8). Adjust the front support bracket position (item 1) with the support assembly (item 6). Figure 28 Installing the tank support assembly The diagram below shows the components and the flow direction of the liquid incorporation system with one tank.
  • Page 41 ASSEMBLING INSTRUCTIONS - LIQUID INCORPORATION SYSTEM STEP 3 Connect the two adaptors (item 6) to the filter (item 1) with the water flow arrow towards the pump (item 2). Install the 18 1/2” lg (47cm) hose (item 3) with a 90-degree elbow (item 4) on the adaptor. Use a hose clamp (item 5) and tighten properly.
  • Page 42 ASSEMBLING INSTRUCTIONS - LIQUID INCORPORATION SYSTEM STEP 6 Secure the pressure gauge assembly (item 1) to the tank support at the front with and a clamp (item 2) and a 1/4” x 1 1/4” lg carriage bolt (item 2). Tighten the self-locking nut properly (item 4). TOWARDS TRACTOR Figure 33 Installing the pressure gauge assembly (pre-assembled) STEP 7...
  • Page 43 ASSEMBLING INSTRUCTIONS - LIQUID INCORPORATION SYSTEM STEP 8 STEP 9 Install the outlet fitting (item 1) in the center, underneath Install the return bulkhead fitting (item 1) at the rear the tank, with a 90-degree elbow (item 2), a ball valve of the tank along with one a 90-degree elbow (item 2) (item 3) aimed towards the front of the tank with an an- aimed downward at an angle of approximately 15 de-...
  • Page 44 ASSEMBLING INSTRUCTIONS - LIQUID INCORPORATION SYSTEM STEP 11 Install the fitting (item 1) on the ball valve (item 2) underneath the tank and connect the outlet hose (item 3). Tighten properly with a hose clamp (item 5). Connect the return hose (item 4) to the rear elbow with a hose clamp (item 5) and tighten properly.
  • Page 45 ASSEMBLING INSTRUCTIONS - LIQUID INCORPORATION SYSTEM STEP 13 Run the feed hose across the Forage Harvester, as shown below. Figure 40 Figure 41 Manual No. F4117E987E V1.1...
  • Page 46 ASSEMBLING INSTRUCTIONS - LIQUID INCORPORATION SYSTEM STEP 14 Remove the cap (item 1). Insert the nozzle (item 2) in place by aligning the rectangular shape of the nozzle with the one on the plate inside the adaptor (item 3). Insert the rubber washer (item 4) and the filter (item 5). Install the elbow (item 6) by aligning it with the hose (item 7).
  • Page 47 ASSEMBLING INSTRUCTIONS - LIQUID INCORPORATION SYSTEM STEP 16A - INSTALLING THE SWITCH ON THE STANDARD F41 MODEL Secure the pump switch (item 1) to the cab control box (item 2) (alarm side) with two 1/4” x 5/8” lg self-threading screws (item 3). Adjust the switch control at the same angle as the box controls. Connect the wire (item 4) to the wire on the pump motor and from the wire (item 5), connect the white wire (item 6) to the white wire of the main feed and connect the black wire (item 7) to the ground terminal.

  • Page 48: Installing A Second Tank

    ASSEMBLING INSTRUCTIONS - LIQUID INCORPORATION SYSTEM INSTALLING A SECOND TANK STEP 17 Install the second support assembly with eight 1/2” X 7 1/2” lg carriage bolts, as described in steps 1 and 2. Position the front support bracket (item 1) at the edge of the exterior shaft reinforcement plate, as shown below. At the edge of plate Figure 46 Installing the support assembly for a second tank...
  • Page 49 ASSEMBLING INSTRUCTIONS - LIQUID INCORPORATION SYSTEM The diagram below shows the components and the flow direction of the liquid incorporation system with two tanks. Use it to identify the components installed in steps 19 to 21. REAR FRONT 12” (30 cm) Pump Towards Forage...
  • Page 50 ASSEMBLING INSTRUCTIONS - LIQUID INCORPORATION SYSTEM STEP 21 Remove the return hose and the 90 elbow (see figure 10) and replace it with a cap (item 6 in figure 21). Transfer the elbow (item 7 in figures 21 and 23) to the rear tank as shown below. Then, install the return hose (item 8) with a hose clamp and tighten properly.

  • Page 51: Assembling Instructions - Manual Quick-Disconnect Hitch

    ASSEMBLING INSTRUCTIONS - MANUAL QUICK-DISCONNECT HITCH STEP 1 STEP 2 Run the cord (item 1) from the front of the machine Run the cord (item 1) through both holes (item 3) at the through the holes (item 2) as shown. base of the angular transmission (item 4).

  • Page 52: Assembling Instructions - Electric Quick-Disconnect Hitch (Up To 2017)

    ASSEMBLING INSTRUCTIONS - ELECTRIC QUICK-DISCONNECT HITCH (UP TO 2017) NOTE: This option is not available on F41 Stinger STEP 3 models. Secure the electric unhooking device (item 1) and the quick-disconnect hitch (item 2) together on the draw bar STEP 1 with a 1”...
  • Page 53 ASSEMBLING INSTRUCTIONS - ELECTRIC QUICK-DISCONNECT HITCH (UP TO 2017) STEP 5 STEP 7 Bolt the slotted link (item 1) to the hitch square lock pin Before installing the guard, turn the key to carry out a (item 2) with one 3/8” x 1-1/4” Ig hex. bolt (item 3) and test, check again if the cam pivot is well centered in the two 3/8”...

  • Page 54: Assembling Instructions - Electric Quick-Disconnect Hitch (2017+)

    ASSEMBLING INSTRUCTIONS - ELECTRIC QUICK-DISCONNECT HITCH (2017+) NOTE: This option is not available on F41 Stinger Install the relay (item 8) using two 1024 X 1/2” lg bolts models. and two 1024 star nuts. Connect the blue-white wire (item 5) to the terminal and the blue wire (item 6) to the STEP 1 #4 switch pin on the key switch (item 2).
  • Page 55 ASSEMBLING INSTRUCTIONS - ELECTRIC QUICK-DISCONNECT HITCH (2017+) STEP 2 NOTE: If the Forage Harvester is already equipped with a manual quick-disconnect hitch, remove rope Unroll the accessory wire (item 1) located under the and rope pulley and use the same quick-discon- mechanism, close to the sheaves and part of the Forage nect hitch.
  • Page 56 ASSEMBLING INSTRUCTIONS - ELECTRIC QUICK-DISCONNECT HITCH (2017+) STEP 6 STEP 8 Secure the solenoid (item 9) to the support plate (item 1) Secure the chain to the hitch lock with a 5/16” X 1 1/4” using the two 1/4” X 3/4” lg flange bolts (items 10) and lg bolt (item 13), two 5/16”...
  • Page 57 ASSEMBLING INSTRUCTIONS - ELECTRIC QUICK-DISCONNECT HITCH (2017+) STEP 9 Connect the power supply wire (item 16) to the positive pole (+) and insert the flat part of the wire into position #1 of the male connector. Pass the wire through the rect- angular opening in the guard (item 17) then secure the guard using a 1/4”...

  • Page 58: Assembling Instructions - Draw Bar Extension

    ASSEMBLING INSTRUCTIONS - DRAW BAR EXTENSION Follow these instructions to install a cat. II draw bar 4. Screw nuts (item 12) on bolts (item 11) and then extension: screw bolts (item 11) on both sides of the extension (item 3) as shown below. 1.
  • Page 59 ASSEMBLING INSTRUCTIONS - DRAW BAR EXTENSION Follow these instructions to install a cat. III and IV 4. Screw nuts (item 12) on bolts (item 11) and then draw bar extension: screw bolts (item 11) on both sides of extension (item 3) as shown below. 1.

  • Page 60: Assembling Instructions - Transport Lights

    ASSEMBLING INSTRUCTIONS - TRANSPORT LIGHTS Follow these instructions to install the transport 5. Install the lock (2 3/4” lg hair pin) (item 13). lights: 6. Adjust the height of the transport light so that it is 1. Install the transport light on the left side of the ma- higher than the attachment and so that it can be chine by sliding the support bracket (item 1) over the seen from all sides.

  • Page 61: Corn Cracker Installation Instructions

    CORN CRACKER INSTALLATION INSTRUCTIONS STEP 1 - FIGURE 74 2. Bolt the front half bottom plate (item 2) UNDER the bottom plate of the cutter head and the rear half Remove the balancing spring (item 1) completely. Re- bottom plate (item 3) OVER the bottom plate of the move the right-hand and left-hand cover plugs (item 2).
  • Page 62 CORN CRACKER INSTALLATION INSTRUCTIONS Adjustment bolt support bracket installation (item 5) 6. Tighten the five carriage bolts (two are 3/4’’ long and three are 1’’ long). These bolts link together the 4. Install the adjustment bracket (item 5) of the rear half-bottom (item 3), the fan bottom and the adjust- half-bottom assembly.
  • Page 63 CORN CRACKER INSTALLATION INSTRUCTIONS STEP 3 - FIGURE 79 STEP 4 - FIGURE 80 Install a hydraulic floor jack (item 1) under the center of Slide the Corn Cracker unit (item 1) under the Forage the Corn Cracker roller (item 2). Harvester by aligning the guide pins (item 2) with the slotted holes on both sides of the Forage Harvester.
  • Page 64 CORN CRACKER INSTALLATION INSTRUCTIONS STEP 5 - FIGURE 81 STEP 6 - FIGURE 81 Lift the Corn Cracker (item 1) slowly in place. Bolt the Secure both rear sides with two 1/2” x 1” lg. hex. bolts two front pivot supports (item 2) to the Forage Harvester (item 5) and two flange nuts.
  • Page 65 CORN CRACKER INSTALLATION INSTRUCTIONS STEP 7 - FIGURE 82 STEP 8 - FIGURE 83 Assemble the left support (item 1) and the right support 1. Slowly slide the upper cracker roll assembly (item (item 2) with a bushing (item 3), a special flat washer 1) in its cage.
  • Page 66 CORN CRACKER INSTALLATION INSTRUCTIONS STEP 9 - FIGURE 84 STEP 10 - FIGURE 85 Install the left (item 1) and right (item 2) bolts used for Install the left (item 1) and right (item 2) levelling links on the “zero” adjustment as shown. The nuts (item 3) must both pivots (item 1) with two 3/4”...
  • Page 67 CORN CRACKER INSTALLATION INSTRUCTIONS STEP 11 - FIGURE 86 Raise (unscrew) the «zero» adjusting bolts (item 2) until they touch the support flanges (item 3) on both sides. Install the small left (item 1) and tight (item 2) cleaning Securely tighten all nuts (item 4) in this position. Affix the doors with a spring (item 3), a 5/16”...
  • Page 68 CORN CRACKER INSTALLATION INSTRUCTIONS STEP 13 - FIGURE 88 Use four 1/2” lock nuts (fine thread) and two 1/2” flat washers (item 6). Slide the left vertical adjusting rod (item 1) and the right vertical adjusting rod (item 2) in the slotted holes with the longest threading (item 3) on top.
  • Page 69 CORN CRACKER INSTALLATION INSTRUCTIONS STEP 14 - FIGURE 89 To adjust the pressure of the upper roll (item 1), use the handle (item 3) and turn the left spring screw (item 4). As The operator can select the cracking conditions at any initial adjustment value, leave a clearance of 1/16”...
  • Page 70 CORN CRACKER INSTALLATION INSTRUCTIONS STEP 15 - FIGURE 90 Secure the sheave in this position with a 5/8” x 4” lg hex- agonal bolt (item 6), a lock washer and a nut. Clean the cutter head shaft (item 2). Put the Woodruff key (item 7) in its key-way.
  • Page 71 CORN CRACKER INSTALLATION INSTRUCTIONS STEP 16 - FIGURE 91 THE WRENCH TORQUE for 1/4” bolts is 9 lbs-ft. (12 Nm). First, align the upper sheave (item 1) and lower sheave (item 2). Use a straight steel bar (item 3) and press it Thereafter, align as close as possible the tightening against the driving sheave (item 4) as shown.
  • Page 72 CORN CRACKER INSTALLATION INSTRUCTIONS STEP 17 - FIGURE 92 STEP 18 - Figure 93 Install the six belts (item 1) as described next. Install the Once the six belts are installed as shown, tighten them first three belts, one by one, from the rear of the sheave. with the tightening sheave (item 5) by turning the right- Turn the driving sheave (item 2) following the direction hand rod (item 2) on the spring (item 3) using the handle...
  • Page 73 CORN CRACKER INSTALLATION INSTRUCTIONS STEP 19 - FIGURE 94 Secure the grease-gun (item 3) support (item 1) to the existing bolt located on the right-hand support of the fan bearing. Tighten the nuts (item 2). Install the high-tem- perature bearing grease-gun as shown. Figure 94 Manual No.
  • Page 74 CORN CRACKER INSTALLATION INSTRUCTIONS STEP 20 - FIGURE 95 STEP 21 - FIGURE 96 Bolt the lower guard (item 1) of the belts (item 2) with Install the side belt guard (item 1) by sliding it in place five 3/8” X 3/4” lg hex. bolts (item 3), two 3/8” X 1” lg and locking it with the quick-clamp (item 3).
  • Page 75 CORN CRACKER INSTALLATION INSTRUCTIONS STEP 22 - FIGURE 97 Slide the axle shaft (item 4) back in its operating position and lock with the pin and locking pin. Test the machine for proper operation. Make sure the Corn Cracker is well greased, adjusted, and that all bolts NOTE: Engage the cutter head at low speed then in- are securely tightened.

  • Page 76: Partial Dismantling Of The Corn Cracker For Hay Crop

    PARTIAL DISMANTLING OF THE CORN CRACKER FOR HAY CROP For hay crop, the Corn Cracker must be partially dismantled by removing the upper cracker roll. Proceed as per the following instructions: STEP 1 - FIGURE 98 NOTE: Grease all parts before storage. Grease all rust-exposed components on machine.
  • Page 77 PARTIAL DISMANTLING OF THE CORN CRACKER FOR HAY CROP STEP 3 - FIGURE 99 NOTE: Only remove tension on the right-hand spring. Remove tension on the belt (item 3) tightening sheave (item 2) by loosening the right-hand spring (item 5) completely.
  • Page 78 PARTIAL DISMANTLING OF THE CORN CRACKER FOR HAY CROP STEP 4 - FIGURE 100 Remove the six belts (item 1) as described next. Re- move the first three belts together, passing them in front (item 3) while turning the driving sheave (item 2) follow- ing the direction of the arrow.
  • Page 79 PARTIAL DISMANTLING OF THE CORN CRACKER FOR HAY CROP STEP 5 - FIGURE 101 STEP 6 - FIGURE 102 Unbolt the bearing support bracket (item 1) on the left- Remove the upper roll assembly (item 1). hand side as well as the one on the right-hand side (item NOTE: When installing the roll, clean both half bottom 2).
  • Page 80 PARTIAL DISMANTLING OF THE CORN CRACKER FOR HAY CROP STEP 7 - FIGURE 103 STEP 8 - FIGURE 104 Reinstall the left-hand cover-plate (item 1) as well as the Remove the right and left-hand rear bolts (item 1) then one on the right-hand side (item 2). Use the 1/2” X 1” lower the Corn Cracker unit to the ground.
  • Page 81 PARTIAL DISMANTLING OF THE CORN CRACKER FOR HAY CROP STEP 9 - FIGURE 105 Raise the Corn Cracker unit (item 4) and bolt it to both rear sides. Do not tighten nuts (item 1) yet. Check the alignment of the stainless steel bottom plate (item 2) between the two half bottom plates (item 3) as shown.
  • Page 82 PARTIAL DISMANTLING OF THE CORN CRACKER FOR HAY CROP STEP 10 - FIGURE 106 NOTE: Set the spring link bar (item 5) to the correct position, according to the selected attachment Test the machine for proper operation. Make sure the (refer to page 117).

  • Page 83: Partial Reassembling Of The Corn Cracker For Corn Crop

    PARTIAL REASSEMBLING OF THE CORN CRACKER FOR CORN CROP For corn crop, the Corn Cracker must be partially reassembled by installing the upper cracker roll. Proceed as per the following instructions: STEP 1 - FIGURE 107 CAUTION: Be alert when you operate and/or work on a machine Slide the axle shaft outward as shown below.
  • Page 84 PARTIAL REASSEMBLING OF THE CORN CRACKER FOR CORN CROP STEP 3 - FIGURE 108 STEP 4 - FIGURE 109 Remove the left-hand cover-plate (item 1) as well as the Remove the right and left-hand rear bolts (item 1) then one on the right-hand side (item 2) using the bolts. lower the Corn Cracker unit to the ground.
  • Page 85 PARTIAL REASSEMBLING OF THE CORN CRACKER FOR CORN CROP STEP 5 - FIGURE 110 STEP 6 - FIGURE 111 Insert the upper roll assembly (item 1). Secure the bearing support bracket (item 1) on both sides (item 2). Each support bracket is held in place with NOTE: When installing the roll, clean both half bottom two 1/2”...
  • Page 86 PARTIAL REASSEMBLING OF THE CORN CRACKER FOR CORN CROP STEP 7 - FIGURE 112 STEP 8 - FIGURE 113 Install the six belts (item 1) as described next. Install the Once the six belts are installed as shown, tighten them first three belts, one by one, from the rear of the sheave with the tightening sheave (item 5) by turning the right- while turning the driving sheave (item 2) following the...
  • Page 87 PARTIAL REASSEMBLING OF THE CORN CRACKER FOR CORN CROP STEP 9 - FIGURE 114 NOTE: Set the spring link bar (item 5) to the correct position, according to the selected attachment Test the machine for proper operation. Make sure the (refer to page 117).

  • Page 88: Hydraulic Spout Conversion

    It is possible to convert the lateral loading spout (on Step 2 (Figure 116) F41-Stinger models only) to pulled trailer loading mode. 1. Remove the two bolts (item 4) on the deflector mod- This is done by removing the intermediate section in or- ule.
  • Page 89 HYDRAULIC SPOUT CONVERSION Step 4 (Figure 118) Step 5 (Figure 119) 1. Fasten the lifting straps on each side of the re- Install the deflector module on the base of the spout and inforcement brackets of the intermediate section to reconnect all hoses and wires.

  • Page 90: Break-In Speed

    OPERATING INSTRUCTIONS OPERATION TIPS CAUTION: Before operating the Forage Harvest- er, make sure that all safety precautions are ob- SAE-5 3 MARKS served by people working with or near the ma- chine. Refer to page 13 to page 16. NOTE: We generally suggest to be very careful and to carry out all the necessary adjustments when put- ting machine into operation.

  • Page 91: Transport Position - F41 Stinger

    CAUTION: Never hook a loaded trailer behind the TRANSPORT POSITION - F41 STINGER Forage Harvester on a public road. On F41 stinger model, place the spout in the trans- port position (completely rotated towards the front and When driving on public roads, always use the pin (item...

  • Page 92: Preparing For Field Operation

    OPERATING INSTRUCTIONS PREPARING FOR FIELD OPERATION NOTE: Once the machine has been assembled, ad- justed, and lubricated, check carefully and make sure that all nuts have been properly torqued, tightened and every and all parts properly put in place before operating. HITCHING THE FORAGE HARVESTER TO THE TRACTOR - FIGURE 126 The tractor drawbar (item 1) must be centered and...

  • Page 93: Adjusting The Attachment Ground Clearance

    OPERATING INSTRUCTIONS ADJUSTING THE ATTACHMENT GROUND STARTING UP CLEARANCE - FIGURE 127 Always engage the tractor’s power-take-off (PTO) at The adjustment of the attachment’s operating height in low speed in order to prevent the eventual breaking of respect to the ground is done through a dual-action hy- the safety bolt on the transmission line.

  • Page 94: Information On The Metal Detector

    OPERATING INSTRUCTIONS INFORMATION ON THE METAL DETECTOR NOTE: The metal detector is only sensitive to moving objects. For this reason, it is possible for an ob- NOTE: Warranty coverage will not extend to con- ject to pass very slowly over the detector “un- sequential damages.

  • Page 95: Initializing The Metal Detector

    OPERATING INSTRUCTIONS INITIALIZING THE METAL DETECTOR (STARTING UP IMPORTANT! THE MACHINE WITH METAL DETECTOR) If you stop the tractor for more than a few minutes, FIGURE 128 switch off the two breakers on the control box to prevent the tractor battery from discharging. In this case, you If your machine is equipped with a metal detector, follow need to initialize the metal detector when restarting.

  • Page 96: Starting Operation

    OPERATING INSTRUCTIONS STARTING OPERATION OPERATING INSTRUCTION FOR THE F41 STINGER SPOUT - FIGURE 129 Before operating the Forage Harvester, the power-take- off (PTO) should run at the required speed e.g. 540 or Before activating the spout’s hydraulic controls, first 1000 RPM as the case may be in order to prevent any...

  • Page 97: What To Do When The Machine Detects A Ferrous Metal

    OPERATING INSTRUCTIONS Spout Camera monitor Switch - Spout Switch Lever Vertical Position Spout Rotation and Deflector Control Switch Spout light Warning Light Metal Detection Warning Light Metal Detector On Warning Light System On Electric Actuator ON-OFF Breaker Switch Metal Detector Transmission Actuator ON-OFF Breaker Emergency Stop...

  • Page 98: What To Do If Material Accumulation Occurs (Clogging)

    OPERATING INSTRUCTIONS WHAT TO DO IF MATERIAL ACCUMULATION 9. Replace and securely tighten the new safety bolts. OCCURS (CLOGGING) 10. Put the guards back in place. When clogging occurs, stop the Forage Harvester iedi- 11. Start the machine in REVERSE to free the feed rolls ately by following this procedure: from accumulated material.

  • Page 99: How To By-Pass The Metal Detector

    4) back to its original position before using the 3. Stop the PTO and switch off tractor engine. metal detector. 4. Engage the parking brake on the tractor. Control box for F41 model Control box for F41 Stinger model Figure 130 Manual No. F4117E987E V1.1...

  • Page 100: Shear Bolt

    OPERATING INSTRUCTIONS SHEAR BOLT - FIGURE 131 NOTE: When the optional friction clutch is used, there are no safety bolts installed. The cutter head is protected by a 12 X 60, grade 8.8 safety bolt (item 1). The shear flanges are equipped with a grease fitting (item 2) to prevent the shaft and the flange from seizing when the bolt is sheared.

  • Page 101: Pressure And Flow Charts For Standard Nozzle

    OPERATING INSTRUCTIONS PRESSURE AND FLOW CHARTS FOR STANDARD NOZZLE When the Forage Harvester is equipped with a liquid incorporation system, the operator can adjust the pres- sure of the water flow. STANDARD NOZZLE FOR WATER SPRAYING TEE- JET XR8004VS XR TEEJET XR8004 NOZZLE PRESSURE FLOW L/MIN.

  • Page 102: Detection System For Safety Bolt Breakage Or Friction Clutch Slippage On The Cutter Head Transmission Shaft

    OPERATING INSTRUCTIONS DETECTION SYSTEM FOR SAFETY BOLT BREAK- NOTE: Proceed with the cleaning of the cracker rolls if AGE OR FRICTION CLUTCH SLIPPAGE ON THE necessary (see page 151). CUTTER HEAD TRANSMISSION SHAFT. Switch transmission back to forward to resume work. Two optional sensors can be added, one on the cutter NOTE: Frequent clutch slippage may require the re- head (Figure 134) and one on the lower roll drive shaft...

  • Page 103: Transport Light

    OPERATING INSTRUCTIONS TRANSPORT LIGHT - FIGURE 136 AND FIGURE 137 The transport light assembly can be lifted for storage or for transportation in tight spaces. To lift it, pull outwards on the spring lock (item 5). The removable support bracket (item 1) must be locked in place with an hair pin (item 2). The width of the transport light assembly can also adjusted through the adjustment holes (figure 2).

  • Page 104: Hydraulic Circuit

    LUBRICATION DANGER : Never lubricate or service the machine CHAINS LUBRICATION when the PTO is operating and/or the tractor To lubricate the chains, always use a lubricant specially engine is running. made for roll chains IMPORTANT! Chains which have become very dirty should be soaked Frequent lubrication and greasing in correct quantity will and cleaned in a solvent.
  • Page 105 LUBRICATION Figure 138 Universal joints (draw bar) 80W140 Synthetic Vent cap Magnetic plug CAPACITY: 8 L (2.1 US Gal.) Figure 139 Telescopic Power-Take-Off (PTO) Figure 140 Angle drive transmission box Manual No. F4117E987E V1.1...
  • Page 106 Figure 143 Spout, rotation screw and links - F41 80W140 Synthetic CAPACITY: 4 L (2 US Gal.) Vent cap Figure 141 Main gear box Figure 142 Electrical quick-disconnect hitch - F41 Model only Figure 144 Spout, rotation screw and links - F41 Stinger Manual No. F4117E987E V1.1...
  • Page 107 LUBRICATION Figure 145 Grinder adjusting rod and adjustment springs Figure 146 Transmission actuator pivots Figure 147 Manual No. F4117E987E V1.1...
  • Page 108 LUBRICATION Figure 148 Universal joints and transmission chains Manual No. F4117E987E V1.1...
  • Page 109 LUBRICATION Once a year or every 100 hours of operation Figure 149 Feed roll links, bearings and chains Manual No. F4117E987E V1.1...
  • Page 110 LUBRICATION Figure 150 Cutter head and fan bearings (on both sides - 4 points) NOTE: Lift up the Forage Harvester with a jack to re- move pressure on the axle (item 1 in Figure 151). This will allow the grease to be more evenly and efficiently spread inside the walking NOTE: Lubricate both sides beam.

  • Page 111: Corn Cracker Lubrication

    LUBRICATION CORN CRACKER LUBRICATION This will prevent the corn juice from contaminating the grease inside bearings. At the beginning of the season, when corn silage is very ”juicy”, it is recoended to have the back sealed chamber item 1) greased every four hours of operation. SYMBOL DESCRIPTION FREQUENCY...
  • Page 112 LUBRICATION High-speed grease fitting RIGHT-HAND SIDE High-speed LEFT-HAND SIDE grease fitting Figure 155 Corn Cracker Manual No. F4117E987E V1.1...

  • Page 113: Adjustments - Maintenance

    ADJUSTMENTS - MAINTENANCE WARNING: Never remove guards or make adjust- TANDEM AXLE:: 31, 13.5 - 15 TERRA RIB TIRES ments while the machine or tractor engine is run- CENTRE OF TIRE OVERALL WIDTH ning. 132” (335cm) 145” (368cm) WARNING: Make sure all guards, shields and 136”...

  • Page 114: Ground Clearance

    ADJUSTMENTS - MAINTENANCE GROUND CLEARANCE - FIGURE 158 DISMANTLING AND REASSEMBLY OF THE POWER-TAKE-OFF (PTO) ROTATING GUARDS It is possible to adjust the height of the Forage Harvester FIGURE 159 to suite the terrain conditions and the height of the trac- tor draw bar.

  • Page 115: Forage Harvester Draw Bar

    ADJUSTMENTS - MAINTENANCE FORAGE HARVESTER DRAW BAR - FIGURE 160 FEED ROLL BALANCING SPRINGS - FIGURE 161 The position of the Forage Harvester draw bar (item 1) Both upper rolls are of the ”floating” type and their verti- should be ”as straight” as possible in order to reduce cal motions are limited by four springs (item 1).

  • Page 116: Upper Feed Roll Chain Tension

    ADJUSTMENTS - MAINTENANCE UPPER FEED ROLL CHAIN TENSION - FIGURE 162 1/4” (7 ) To tighten the chain (item 1) of the upper feed rolls, com- clearance pletely unscrew the bolts (item 2) then remove the shims 7 lbs (3.2 kg) (item 3) of the tightener (item 4) to obtain the specified tension on the lower strand.

  • Page 117: Balancing Springs 2

    ADJUSTMENTS - MAINTENANCE BALANCING SPRINGS - FIGURE 165 & FIGURE 166 This adjustment can be verified as follows: one man should be able to easily lift the front of the attachment, The purpose of the Forage Harvester balancing springs namely the equivalent of a 75 lb (33 kg) weight (ap- (item 1) is to counterbalance the weight of the attach- proximately).

  • Page 118: Upper Roll Adjusting Bolts

    ADJUSTMENTS - MAINTENANCE UPPER ROLL ADJUSTING BOLTS - FIGURE 167 WARNING: Make sure all moving parts on the Forage Harvester have stopped before servicing The upper rolls can be centered so that they will not rub or repairing the machine. against the inner walls.

  • Page 119: Spout Wear Plate (F41)

    SPOUT WEAR PLATE (F41 STINGER) - FIGURE 170 Either at the end or at the beginning of the season, verify The F41 Stinger model is equipped with two wear plates the condition of the wear plate (item 1) on the spout (item (items 4 and 5) replaceable directly from the top.

  • Page 120: Hydraulic Spout Cylinder Stroke Adjustment (F41 Stinger)

    ADJUSTMENTS - MAINTENANCE HYDRAULIC SPOUT CYLINDER STROKE To adjust: ADJUSTMENT (F41 STINGER) - FIGURE 171 1. Loosen the switch’s upper bolt (item 2), then rotate A limit switch (item 1) has been installed at the base of clockwise until the end of the adjustment is reached.

  • Page 121: Adjusting The Free Rotation Of The Spout

    ADJUSTMENTS - MAINTENANCE ADJUSTING THE FREE ROTATION OF THE SPOUT Use the thin shims (item 1) to insure free rotation of the spout. To do so, loosen the carriage bolts (item 2), then insert or remove shims until spout rotates freely. Tighten all bolts back tightly. F R E E ROT A T IO N Figure 172 Adjustment of the standard spout using shims...

  • Page 122: Rotation Motor Adjustment (F41 Stinger)

    ADJUSTMENTS - MAINTENANCE ROTATION MOTOR ADJUSTMENT 3. Lightly loosen the support bolts (item 4) and adjust (F41 STINGER) - FIGURE 174 TO FIGURE 176 the parallelism using the guide bolts (item 5). Once per season, check the spout rotation hydraulic 4.

  • Page 123: Feed Roll Stopping System

    ADJUSTMENTS - MAINTENANCE FEED ROLL STOPPING SYSTEM - FIGURE 177 Tighten the rubber washers by tightening the nut (item 14) until only one or two threads exceed the nut. The mechanical stopping system of the metal detector allows the feed rolls to stop within 1/20 of a second when Adjust the stop pawl chain (item 8) so that the pawl ferrous metal is detected.

  • Page 124: Fan Belt Tension

    ADJUSTMENTS - MAINTENANCE Adjust the stop pawl arm to 0 up to 2 degrees towards the rear. This will take the pressure off the cotter pin. Use an adjustable wrench as shown below. 1/16" - 3/32" Figure 179 Fan belt tension FAN AND TRANSMISSION BELT REPLACEMENT FIGURE 180 To replace the three belts (item 1) of the main transmis-...

  • Page 125: Corn Cracker Belt Tension

    ADJUSTMENTS - MAINTENANCE CORN CRACKER BELT TENSION - FIGURE 181 NOTE: During the first hours of operation, check belt tension more regularly because new belt can The belt tension is maintained by the tightening sheave stretch out by 1” to 2” (2.5 to 5cm). (item 2).

  • Page 126: Corn Cracker Belt Replacement

    ADJUSTMENTS - MAINTENANCE CORN CRACKER BELT REPLACEMENT 2. Dismantle the tightening sheave (item 2) and the FIGURE 182 idler sheave (item 6) by removing the shaft bolts (item 7). To change the belts(item 1): 3. Remove the worn belts (item 8). Put new belts in 1.

  • Page 127: Transmission Box Belts

    ADJUSTMENTS - MAINTENANCE TRANSMISSION BOX BELTS - FIGURE 183 REVERSE, NEUTRAL AND FORWARD SPEEDS POSITIONS - FIGURE 184 The three drive belts (item 1) on the transmission box are kept tight by a floating tightener (item 2). This tight- To adjust shifting on the main transmission box: en has a limited stroke.

  • Page 128: Angle Drive Transmission Box Sheave

    ADJUSTMENTS - MAINTENANCE ANGLE DRIVE TRANSMISSION BOX SHEAVE 2. Align the five holes in the sheave and the bushing. The three equally spaced holes are used for tighten- This sheave comes with a taper bushing (item 2) and ing the sheave with the bushing on the shaft. Align five screws (items 3 and 4).

  • Page 129: Fan Adjustment

    ADJUSTMENTS - MAINTENANCE FAN ADJUSTMENT - FIGURE 189 TO FIGURE 192 The fan throwing force is directly related to the imple- mentation of the following procedure: DANGER: Stop the PTO and switch off the tractor 1. Open the top cover located between the spout base engine before adjusting the fan.
  • Page 130 ADJUSTMENTS - MAINTENANCE Blade in horizontal Pull blades out position before tightening bolts Blade in horizontal position Figure 190 Installing a new blade Figure 191 Blades in horizontal position NOTE: Blade kit contains four balanced blades. NOTE: To check fan balance: Blade is pulled up.

  • Page 131: Knife Adjustment

    ADJUSTMENTS - MAINTENANCE KNIFE ADJUSTMENT - FIGURE 193 4. Install the round guiding bar (item 3) (located in the tool box of the Forage Harvester) (item 7) in the CAUTION: Do not hitch the Forage Harvester to holes (item 4) meant for this operation; it will be the tractor for the KNIFE ADJUSTMENT OPER- used as a guide for the knife adjustment.

  • Page 132: Knife Grinding

    ADJUSTMENTS - MAINTENANCE KNIFE GRINDING - FIGURE 194 8. Once the grinding procedure completed, slightly raise the stone by pushing the stone carriage to the DANGER: To prevent serious injury or death, the opposite side from the operator. Push the carriage operator should be the only person to perform the by sequences, that is by pulling it slightly before knife grinding operation.
  • Page 133 ADJUSTMENTS - MAINTENANCE Figure 194 Knife grinding Manual No. F4117E987E V1.1...

  • Page 134: Knife Replacement

    ADJUSTMENTS - MAINTENANCE KNIFE REPLACEMENT - FIGURE 195 KNIVES & SHEAR BAR GENERAL INFORMATION When replacing knives, always install two matched If the Forage Harvester is used in normal conditions (on knives, one on each side of the cutter head. This will a dry field, 5 to 6 hours a day), we recoend to grind the keep the cutter head well balanced.

  • Page 135: Shear Bar Adjustment

    ADJUSTMENTS - MAINTENANCE SHEAR BAR ADJUSTMENT - FIGURE 197 4. Securely tighten the threaded rod (item 2) and the lock nut (item 4). After knives have been ground and when the shear bar is readjusted, only the screw (item 3) is used. As the 5.

  • Page 136: Replacement And Initial Adjustment Of The Shear Bar

    ADJUSTMENTS - MAINTENANCE REPLACEMENT AND INITIAL ADJUSTMENT OF THE SHEAR BAR - FIGURE 198 TO FIGURE 200 TUNGSTEN ON TOP NOTE: Always position tungsten on top (facing up) The shear bar cutting edge will remain “sharp” providing all knives have been properly ground and the shear bar is adjusted every time the knives are ground.

  • Page 137: Cutting Length Selection

    ADJUSTMENTS - MAINTENANCE NOTE: It is possible to check the zero clearance at ” ” both ends of the knives by holding a light on top of the feed rolls and by looking through the hole on top (Figure 200 - item 7). Figure 200 Use holes on top to check clearance CUTTING LENGTH SELECTION - FIGURE 201 The cutting length can be changed by two factors on the...

  • Page 138: Procedure For Changing The Cutting Length

    ADJUSTMENTS - MAINTENANCE 5. Apply “Never Seize” on the shaft and install the 8-KNIFE CUTTER HEAD double sprocket according to the number of teeth (with 8 3/8” dia angle drive shown on the chart above). Put back the washer transmission box sheave) (item 7) and spring clip (item 6).

  • Page 139: Procedure To Increase The Forage Harvester's Feeding Speed By 33

    ADJUSTMENTS - MAINTENANCE PROCEDURE TO INCREASE THE FORAGE HARVESTER’S FEEDING SPEED BY 33% FIGURE 203 TO FIGURE 206 NOTE: Before using a system to increase the feeding speed and a 34-teeth sprocket for the cutting length, it is possible for the system to cause false detections.

  • Page 140: Smooth Feed Roll Cleaner Adjustment

    ADJUSTMENTS - MAINTENANCE 5. Install the three 5V900 belts (item 5). SMOOTH FEED ROLL CLEANER ADJUSTMENT FIGURE 208 6. Put the drive shaft (item 1) back in place. The cleaner (item 1) should always be installed as close as possible to the smooth feed roll (item 4). Adjust it using the bolts (item 2) and nuts (item 3).

  • Page 141: Maintenance Procedure For The Cutter Head Bottom Plate Assembly

    ADJUSTMENTS - MAINTENANCE MAINTENANCE PROCEDURE FOR THE CUTTER HEAD BOTTOM PLATE ASSEMBLY FIGURE 209 The bottom plate under the cutter head can be replaced by sliding it backwards. 1. Unbolt the bottom plate by removing the support (item 1), the two 3/8” X 3” lg carriage bolts and 3/8” lock nuts. 2.

  • Page 142: Maintenance Procedure For The Fan Bottom Plate Assembly

    ADJUSTMENTS - MAINTENANCE MAINTENANCE PROCEDURE FOR THE FAN 6. Unlock and unscrew the adjustment bolt (item 3) on BOTTOM PLATE ASSEMBLY the front side of each bearing. 1. Remove rear guards. 2. Take out the upper cracker roll if installed in the For- age Harvester.
  • Page 143 ADJUSTMENTS - MAINTENANCE Figure 214 9. Replace bottom plate with new one (item 7) ; Figure 215 10. Secure bottom plate with the nine bolts on each side and five bolts on the discharge housing (Figure 210). Firmly tighten all bolts. Do not forget the guard support bracket on each side.

  • Page 144: Corn Cracker Sheave Alignment

    ADJUSTMENTS - MAINTENANCE CORN CRACKER SHEAVE ALIGNMENT 3. Adjust the sheaves (items 1 and 2) so that they FIGURE 216 touch the bar. The adjustment of the sheaves (items 1 and 2) is performed as per the procedure on page 1.

  • Page 145: Corn Cracker Q.d. Bushings

    ADJUSTMENTS - MAINTENANCE CORN CRACKER Q.D. BUSHINGS - FIGURE 217 CORN CRACKER LOWER ROLL BEARINGS FIGURE 218 TO FIGURE 220 The sheaves (item 2) on the cracker rolls are equipped with Q.D. bushings (item 3). Bolts (item 1) are also used To remove one of the two high speed bearings (item for tightening or dismantling the Q.D.
  • Page 146 ADJUSTMENTS - MAINTENANCE 2. Slide the support bracket (item 4) onto the shaft 6. Fill the grease cap (item 2) carefully with grease (item 6). along with the cap seal ring contour. 3. Slide the machined side of the spacer (item 7) 7.

  • Page 147: Corn Cracker Upper Roll Bearings

    ADJUSTMENTS - MAINTENANCE CORN CRACKER UPPER ROLL BEARINGS FIGURE 221 TO FIGURE 229 To remove one of the two high speed bearings (item 1): Remove the grease cap (item 2) and the two set screws (item 3). Figure 223 3. Slide the machined side of the spacer (item 7) against the shaft shoulder (item 6).
  • Page 148 ADJUSTMENTS - MAINTENANCE 6. Fill the grease cap (item 2) carefully with grease along with the cap seal ring contour. Leave a hole according to the shaft diameter. Figure 226 5. When replacing the upper roll, use 1/16” spacers Figure 228 (item 10) in order to obtain the proper dimension (Figure 227).

  • Page 149: Corn Cracker Lower Roll Half Bottom Plate

    ADJUSTMENTS - MAINTENANCE CORN CRACKER LOWER ROLL HALF BOTTOM To adjust the rear half bottom plate (item 2): PLATE - FIGURE 230 TO FIGURE 233 After installing the rear bottom plate and the adjustment To adjust the front half bottom plate (item 1): bolt support bracket, it will be necessary to adjust the distance between lower roll and the rear half bottom.
  • Page 150 ADJUSTMENTS - MAINTENANCE 1. Hand tighten the two bolts on each side (item 1). 4. Using the three 5/16‘’ X 4 1/2‘’ lg carriage bolts (item 4), adjust to 1/32‘’ the gap between the roll and the half bottom, over the entire width. 1/32”...

  • Page 151: Corn Cracker Roll Scraper

    ADJUSTMENTS - MAINTENANCE CORN CRACKER ROLL SCRAPER - FIGURE 234 Every time a safety shear bolt is broken or the PTO has been accidentally stopped while operating, material ac- cumulated between the cracker rolls and the cutter head must be removed. Follow this cleaning procedure: 1.

  • Page 152: Upper Corn Cracker Roll "Zero" Position Adjustment

    ADJUSTMENTS - MAINTENANCE UPPER CORN CRACKER ROLL “ZERO” 4. Rotate both top and bottom rolls to make sure there POSITION ADJUSTMENT - FIGURE 235 is a 1/32” to 1/16” clearance all around the rolls. 1. Loosen bolts on the levelling plate (item 7). 5.

  • Page 153: Upper Cracker Roll Pressure And Gap Adjustment

    ADJUSTMENTS - MAINTENANCE UPPER CRACKER ROLL PRESSURE AND GAP 3. Adjust the upper roll gap by tightening the self-lock- ADJUSTMENT - FIGURE 236 ing nut (item 5) on the vertical adjusting rods (item The operator can select the silage condition by varying the pressure and gap of the upper cracker roll (item 1).

  • Page 154: Corn Cracker Initial Start Up Adjustment

    ADJUSTMENTS - MAINTENANCE CORN CRACKER INITIAL START UP Then, loosen the bolt (item 5) and turn the yoke until the ADJUSTMENT - FIGURE 237 attachment no longer creates pressure on the machine. Finally, tighten the bolt (item 5) and put the clevis pin 1.

  • Page 155: Stone Carriage Adjustment

    ADJUSTMENTS - MAINTENANCE STONE CARRIAGE ADJUSTMENT STONE REPLACEMENT FIGURE 240 AND FIGURE 241 FIGURE 240 AND FIGURE 241 1. Open the guard (item 11). 1. Open the guard (item 11) 2. Adjust the stone carriage by loosening the nuts 2. Remove the jam nut (item 5), the flat washer (item 6) (items 1).

  • Page 156: Cutter Head Sensor Adjustment

    ADJUSTMENTS - MAINTENANCE STONE CARRIAGE FRAME ADJUSTMENT CUTTER HEAD SENSOR ADJUSTMENT FIGURE 242 FIGURE 243 The proper frame adjustment must be checked once a The sensor (item 1) on the nut of the cutter head shaft year to ensure a precise sharpening. to adjust: must be adjusted so the sensor’s indicator light is switched on when a corner of the nut is facing the sensor.

  • Page 157: Pto Friction Clutch Adjustment (Option)

    ADJUSTMENTS - MAINTENANCE PTO FRICTION CLUTCH ADJUSTMENT (OPTION) - FIGURE 245 Follow these five steps carefully to adjust the optional friction clutch: • VENTING THE CLUTCH • ASSEMBLY INSTRUCTIONS • DISMANTLING INSTRUCTIONS • TORQUE SETTING INSTRUCTIONS • TESTING THE CLUTCH Figure 245 PTO friction clutch Manual No.

  • Page 158: Venting The Clutch

    ADJUSTMENTS - MAINTENANCE VENTING THE CLUTCH FIGURE 246 AND FIGURE 247 Prior to operating the machine and after long periods of inactivity, check the proper functioning of the friction clutch: 1. Tighten nuts (item 9) to relieve pressure on friction disks (item 3) and setting rings (item 1).

  • Page 159: Clutch Dismantling Procedure

    ADJUSTMENTS - MAINTENANCE CLUTCH DISMANTLING PROCEDURE 3. Lift and remove the spring pack assembly. When pulling it out, tilt it slightly opposite the locating 1. To begin dismantling, mount clutch in a vise and tab(item 3) which is on the bottom plate of the spring tighten the six nuts (item 1) in an even sequence pack.

  • Page 160: Clutch Assembling Procedure

    ADJUSTMENTS - MAINTENANCE CLUTCH ASSEMBLING PROCEDURE Put spring pack assembly. 1. Fit the friction disks and drive plates to the flange hub in the correct sequence as illustrated. A friction disk is mounted to the bottom of the clutch housing and to fibre hub pilot bearing.

  • Page 161: Clutch Torque Setting

    ADJUSTMENTS - MAINTENANCE CLUTCH TORQUE SETTING - FIGURE 257 NOTE: For tractor with less than 150 HP, set the clutch to position 1. After the first hour of operation, The torque setting can be modified with the help of a set- check to see if the clutch is getting hot.

  • Page 162: Transmission Clutch Lever Position Sensor

    ADJUSTMENTS - MAINTENANCE TRANSMISSION CLUTCH LEVER POSITION SENSOR - FIGURE 258 AND FIGURE 259 The transmission sensors (items 1 and 2) control the actuator (item 3) that controls the shifting of the clutch lever from the FORWARD to the NEUTRAL position when a metal detection occurs between the feed rolls.

  • Page 163: Disassembling And Assembling The Radial Pin Clutch (Torque Limiter)

    ADJUSTMENTS - MAINTENANCE DISASSEMBLING AND ASSEMBLING THE 3. Insert a 5/16” by 3” long hex head bolt in the hub RADIAL PIN CLUTCH (TORQUE LIMITER) hole and secure it with a nut. WARNING: Always wear safety goggles. 5/16” bolt and nut NOTE: To ensure a thorough cleaning of the torque lim- iter, remove excess grease and check condition of internal parts.
  • Page 164 ADJUSTMENTS - MAINTENANCE 5. Clean all parts thoroughly and inspect springs, cams as well the inside of the clutch housing. Clean inside of housing Figure 266 9. Place the housing (assembled, with the sheave) on a table and insert the hub. 10.
  • Page 165 12 VOLTS SUPPLY SOLENOID ROLLER CUTTING CYLINDER SENSOR TERMINAL POWER TERMINAL SENSOR SENSOR SENSOR SENSOR HEAD CUTTER NEUTRAL ROLLER REVERSE DEFLECTOR MOTOR F41-23771W GREEN F41-21184 SPOUT WHITE-GREEN F41-20882W TRANSMISSION Figure 268 Electrical & electronic diagram for F41 model Manual No. F4117E987E V1.1...
  • Page 166 TRANSMISSION CYLONDER SENSOR TERMINAL POWER TERMINAL SENSOR SENSOR SENSOR SENSOR NEUTRAL HEAD CUTTER REVERSE ROLLER GREEN WHITE-GREEN F41-23771W ROTATION-DEFLECTOR WHITE-RED BLUE F41-28950M UP-DOWN WHITE-BLUE F41-20882W TRANSMISSION Figure 269 Electrical & electronic diagram for F41 Stinger model Manual No. F4117E987E V1.1...

  • Page 167: At The End Of The Season, It Is Recoended To Proceed As Follows

    ADJUSTMENTS - MAINTENANCE AT THE END OF THE SEASON, IT IS RECOENDED TO PROCEED AS FOLLOWS: NOTE: Do not pressure wash the metal detector box and/or the bearings on the Forage Harvester or attachment (Figure 270). 1. To prevent any accumulation of dirt, soil, material, excess of grease, or any other substance which could absorb water and cause moisture and rust, clean the Forage Harvester thoroughly.

  • Page 168: Metal Detector Diagnostic Short Procedure

    METAL DETECTOR DIAGNOSTIC SHORT PROCEDURE Use this list to quickly diagnose the majority of problems PROBLEMS: related to the metal detector. For a more complete de- Problem 1 : Impossible to initialize the system or to scription and analysis in the event a problem cannot be switch it to the forward position.

  • Page 169: Led" Display On Metal Detector

    «LED» DISPLAY ON METAL DETECTOR NOTE: This information is for problem detection only. The LED display on the control panel of the metal detector shows the system condition and allows the helps the operator detect a possible problem. S1 - S2 - 12V - 5V DETECTION LIMIT K1 - K2 - K3 - SOL FAULT...

  • Page 170: Troubleshooting

    TROUBLESHOOTING METAL DETECTOR PROBLEM PROBABLE CAUSE SOLUTIONS The «beep» and alarm light The stopping pawl is blocked Engage the PTO and try again (the pawl may be are intermittent / fast. on the ratchet cam. blocked by the ratchet cam. Check for loose connections.
  • Page 171 TROUBLESHOOTING METAL DETECTOR PROBLEM PROBABLE CAUSE SOLUTIONS Check position of jumpers. They should, by default, be in the OFF position on J6 and in the “BOLT” position on J8. The ON position on J6 is used when optional The «beep» and alarm light motion detectors are in- Check position of jumpers on the electronic board are continuous.
  • Page 172 TROUBLESHOOTING FORAGE THROWING PROBLEM PROBABLE CAUSE SOLUTIONS Fan is gued. Use liquid incorporation system to avoid guing. Knocking sound coming from the fan. Fan not properly adjusted Adjust according to specifications. PTO speed is too low. Operate the tractor at the recoended RPM and/or reduce the forward speed.
  • Page 173 TROUBLESHOOTING CUTTING PROBLEM PROBABLE CAUSE SOLUTIONS Too much soil, sand, and/ Raise the attachments. or stones have accumulated (picked up by the attach- ments). Knives wear quickly. The rake or windrow Adjust rake or windrow mergerer. mergerer is bringing rocks into the hay.
  • Page 174 TROUBLESHOOTING KNIVES GROUNDING PROBLEM PROBABLE CAUSE SOLUTIONS Knives are not ground at Grinder is not parallel to the Readjust the grinder level by adding or removing one of the cutting edges. knives. appropriate spacers. Stone not assembled cor- Check for the correct spring washers assembly. rectly.
  • Page 175 Clean both filters (nozzle / pump) incorporation system) - connections, burnt fuse. Clean - replace pump. motor is not running. F41 STINGER SPOUT PROBLEM PROBABLE CAUSE SOLUTIONS Electrical supply has been Make sure the switch on the control box is set to cut off.
  • Page 176 TROUBLESHOOTING The hydraulic accumulator Lower the spout and quickly stop it to check the has given away. cylinder travel. If it’s less than 10 (3/8’’), replace the actuator. The control’s opening is Remove the accumulator and check to make sure The spout is bouncing clogged.

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F41 stinger

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