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Bray 6A Series Installation, Operation And Maintenance Manual

Electro-pneumatic positioner
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SERIES 6A
ELECTRO-PNEUMATIC POSITIONER
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
The High Performance Company

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  • Page 1 SERIES 6A ELECTRO-PNEUMATIC POSITIONER INSTALLATION, OPERATION AND MAINTENANCE MANUAL The High Performance Company...

  • Page 2: Table Of Contents

    Technical Data Dimensional Drawings All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 2 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...

  • Page 3: Safety Information - Definition Of Terms

    All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 3 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...

  • Page 4: Introduction

    All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 4 The technical data herein is for general information only.

  • Page 5: Installation

    Mounting Bolts [B] Mounting Bracket All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 5 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 6 Hazardous area, Zone 1 Non-Hazardous Hazardous area, Zone 1 All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. Non-Hazardous Hazardous area, Zone 1 6A O & M : 6...
  • Page 7 BE1 = Binary Input Input for safety shutdown (activated using coding jumper) All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 7 The technical data herein is for general information only.
  • Page 8 All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 8 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 9 3 Hexagon socket-head screw 2.5 mm All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 9 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 10 ] l [ All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 10 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...

  • Page 11: Calibration And Commissioning

    9. Use the parameterization tool to transfer the saved device and initialization data to the replacement positioner. All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 11 The technical data herein is for general information only.
  • Page 12 Alarms or position feedbacks can be triggered only after initializing the positioner completely All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 12 The technical data herein is for general information only.
  • Page 13 All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 13 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 14 Series 6A with and without HART communications Operation and Maintenance Manual, 09/2008, A5E00756809-03 All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 14 The technical data herein is for general information only.
  • Page 15 Series 6A with and without HART communications Operation and Maintenance Manual, 09/2008, A5E00756809-03 All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 15 The technical data herein is for general information only.
  • Page 16 Factory setting is “0.5” closing  All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 16 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 17 Valves move to location based on spring force. (Factory Defined) All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 17 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 18 Sets the factor limit threshold to monitor the dead zone adjustment All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 18 The technical data herein is for general information only.
  • Page 19 “10.0” All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 19 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...

  • Page 20: Factory Or Field Installable Options

    All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 20 The technical data herein is for general information only.
  • Page 21 Tighten the spe- cial screw with a torque of 17.7 in-lbs. All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 21 The technical data herein is for general information only.
  • Page 22 • Isolated for voltage level • Not isolated for dry contacts All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 22 The technical data herein is for general information only.
  • Page 23 Tighten the special screw with a torque of 17.7 in-lbs. All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 23 The technical data herein is for general information only.
  • Page 24 Figure 15 SIA unit 6DR4004-6G, EEx i All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 24 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 25 • Connection to motherboard • Connecting terminals for an external potentiometer All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 25 The technical data herein is for general information only.

  • Page 26: Troubleshooting

    All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 26 The technical data herein is for general information only.
  • Page 27 Dirt in the pneumatic block, see above All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 27 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 28 Electrical connecting terminals and/or electronic components may be knocked All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 28 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...

  • Page 29: Service And Maintenance

    6. Clean the screens, e.g. using compressed air. All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 29 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...

  • Page 30: Technical Data

    1 mH inductance L All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 30 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 31 Test voltage 840 V DC, 1 s All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 31 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 32 1 mH inductance L All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 32 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 33 Test voltage 840 V DC, 1 s All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 33 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 34 1 mH inductance L All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 34 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 35 DIN EN 837-1 Vibration resistance All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 35 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 36 = 30 V DC = 100 mA All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 36 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 37 Only in conjunction with the basic device 6DR5...-.E..Only T4 permissible when using with I module. All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 37 The technical data herein is for general information only.
  • Page 38 = 25 mA = 64 mW All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 38 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...
  • Page 39 Degree of protection of enclosure IP68/NEMA 4X All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 39 The technical data herein is for general information only. Product suitability should be based solely upon customer’s detailed knowledge and experience with their...

  • Page 40: Dimensional Drawings

    M8, 14 (0.55) deep (4x) All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc.
  • Page 41 Flameproof enclosure dimensions in mm (inch) Note: Drawings are shown in first angle All information herein is proprietary and confidential and may not be copied or reproduced without the expressed written consent of BRAY INTERNATIONAL, Inc. 6A O & M : 41 The technical data herein is for general information only.
  • Page 42 A Division of Bray International, Inc. 13333 Westland East Blvd. Houston, Texas 77041 281-894-5454 FAX 281-894-9499 www.bray.com Bray ® is a registered trademark of Bray International, Inc. © 2020 Bray International, Inc. All rights reserved. IOM-6A-002 08-2020...

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