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Related Manuals for Auto-Sleepers Trophy
Summary of Contents for Auto-Sleepers Trophy
- Page 1 Auto-Sleeper INSTRUCTION M A N U A L...
- Page 2 NOTICE OWNERS: In fi i ng the rear fibre glass body extension and the rear window it was necessary to remove the rear wash/wipe facility (being an acrylic window this would have become badly scratched in a relatively short time). Likewise this window does not incorporate a heating element and thus Fuse No.
- Page 3 AUTO-SLEEPER TROPHY CARVER CASCADE WATER HEATER In the event of winter conditions refer to the Vehicle Instruction Book. OWNERS' MANUAL VIM015 November 1993...
- Page 4 THE POLICY OF AUTO-SLEEPERS LIMITED IS ONE OF CONTINUOUS IMPROVEMENT AS PART OF OUR COMMITMENT TO QUALITY. THE INFORMATION CONTAINED IN THIS MANUAL IS NOT BINDING AND AUTO-SLEEPERS RESERVE THE RIGHT TO ALTER ANY PARTS, ACCESSORIES, DESIGN AND/OR DETAILS AS TECHNICAL OR MANUFACTURING REQUIREMENTS ARISE.
- Page 5 ENSURE YOUR SAFETY AT ALL TIMES. THROUGHOUT THIS INSTRUCTION BOOK THERE ARE REFERENCES TO SAFETY ITEMS WITH WHICH YOU MUST BE FAMILIAR BEFORE USING YOUR AUTO-SLEEPER. THE TROPHY CONFORMS TO THE SMMT MOTOR CARA VAN CONSTRUCTION CODE. f\ \ o..v,.. � � .
- Page 6 SPECIFICATION l a) VEHICLE TYPE Auto-Sleeper Trophy based on 1200 Kg S WB Volks wagen T4 Kombi with rear bodywork extension . CONVERSTON TYPE Panel van conversion with two berths, with four seats designated for use whilst the vehicle is in motion.
- Page 7 Opt i ons and Weights When these options are fitted the mass of the unladen vehicle is increas ed by the mass shown against the item of equipment and maximum authorised payload is redu ced by a corresponding mass. Roof vent with extractor (2.0 Kg) Omnimax TV aerial (1.0 Kg)
- Page 8 CARE SHOULD BE TAKEN WHEN TRA YELLING OVER UNEVEN SURFACES OR ROUGH TERRAIN. CLIMATIC USE The Trophy is designed and built for use in temperate climates. 1 3 ) HISTORICAL The Tro phy was laun che d in Nov emb er 199 3.
- Page 9 3. l MATERIALS The following materials have been used in the manufacture of your Trophy. Should any of these items be re q uired we ask that you let us know the exact type together with the Auto-Sleeper production number, whi ch is found in the glove compartment of your vehicle. This will enable the correct item to be sent to you as soon as possible.
- Page 10 INTERNAL LAYOUT The design of the Trophy allows two in ward facing seats and one forward facing GENERAL seat in the rear of the vehicle. In addition, both cab seats are fully adjustable and the passenger seat fitted with a swivel mechanism.
- Page 11 Two tables are suppli ed. A small dinette table, fo r use with the cranked table leg, is TABLES stowed behind the backrest of the nearside forward facing seat. It should be stowed with the table base placed against the recess suppli ed. The crank ed stainless steel table leg is stored in the base of the forward storage compartmen t under the offside bed box.
- Page 12 HEATER OR HEAT SOURCE. SLEEPING ARRANGEMENTS Trophy is designed as a two berth model, offering the choice of either two single beds, each running longitudinally down the length of the vehicle, or alternatively a double bed, also running longitudinally down the length of the vehicle.
- Page 13 1 3 ) VENTILATIO1 Trophy is fitted with a four-way roof light, with flyscreen and night blind, in the kitchen area. This is designed to give generous ventilation when required. The four way facility may be achieved by use of the handles in the roof. l ight frame. A further four way roof light, with flyscreen, is located in the shower compartment.
- Page 14 Both the lower caravan windows and high top windows are 1 4 ) BLINDS AND FLYSCREE NS fitted with roller blinds and flyscreens. These may be used in either role or alternatively combined to offer a blind/flysc reen facility as required. In the event of a blind or flyscreen becoming slightly stiff or not retractin g fully, a small application of silicone based oil onto the roller mechanism will improve the blind/flyscreen operation.
- Page 15 OPERATING INSTRUCTIONS GENERAL . All appliances fitted to the Trophy have been thoroughly checked and assessed by our Development Department, in conjun ction with the approp riate manufacturer. Before using them you should refer to the appropriate section in this Instruction Book as well as to any accompanying manufacturer's literature.
- Page 16 Gas System (Continued) IMPORTANT: ALL GAS APPLIANCE SHOULD BE EXTINGUISHED, AND RELEVANT GAS ISOLATIO N TAPS SWITCHED TO THE "OFF" POSITION, WHEN THE VEHICLE IS BEING REFUELLED. LP 2000 HOB/GRI L L/OVEN Operarin11: I n stru c tio n s Make sure that the gas is turned on at the cylinder.
- Page 17 USING THESE APPLIANCES. THERMOSTATICALLY CONTROLLED BLOWN AIR HEATING SYSTEM The Trophy is fitted with a Propex 1600W fan assisted heater which is Ge n era l. situated in the rear of the offside bed box. The heater is of the room sealed combustion type, exhausting all products of combustion to the outside of the vehicle.
- Page 18 Refri�erator (Continued) Electrolux refrigerators are designed to be used specifically for the storage of edible foodstuffs only. There are working parts in this produ ct which heat up. Always ensure that there is adequate ventilation as a failure to do this will result in component failure and possible food loss.
- Page 19 Refriierator (Continued) the Refi:iaerator Startini Operation. Make sure that the refrigerator electric power supply is switc hed off. Make sure that all valves between the gas container and the refrigerator are open. Turn on the gas control to position 8. Turn on the electric igniter.
- Page 20 Refri2era t or (Continued) The 2-star (** ) frozen compartment is intended for the storage of frozen food and for making ice. It is not suitable for freezing items of food. Never put bottles or cans of fizzy drinks in the frozen food storage compartment as they may burst when freezing.
- Page 21 Refii i erator (Continued ) Never use detergents , scouring powde r, strongly scented products or w ax polish to clean the interior of the refrigerator as they may damage the sur f aces and leave a strong odour. The exterior of the refrigerator should be wiped clean now and again , using a damp cloth and a small q uantity of detergent, but not the door gasket, which should onl y be cleaned with soap and water and then thorou g hly dried.
- Page 22 Cooling Medium Ammonia THETFORD CASSETTE TOILET - TYPE C3 The Trophy is fitted with the Thetford Cassette C3 toilet, located in the rear nearside of the shower compartment. The cassette is serviced through the access hatch in the rear nearside of the vehicle. This version is connected directly to the caravan water supply therefore, before use, the water pump 12v master switch must be switched on - and after use, if the water supply is no longer needed, switch off..
- Page 23 5.8.1 THETFORD CASSETT ◄ TOILET - T PE C3 (CONTI UED) Preparing for Use Add Aqua Kem to cassette for controllin g odours. D epress retaining clip. Remove cassette by pulling straight out. When cassette hits stop, tilt downward slightly and remove (stop for safety when cassette is full). Position tank vertically and swivel pour out spout upward.
- Page 24 5.8.2 THETFORD CASSETTE TOILET - TYPE C3 (CONTINUED) Emptying the Cassette The cassette capacity is 20 litres and should be emptied when the waste level gauge indicator goes from green to full red. The gauge does not begin to move from green to red until tank is over half full.
- Page 25 5.8.3 (CONTINUED) Trouble Shooting (Problem - Solutions) Bowl does not drain v.-·hen toilet is fl u shed,· Cassette is overfilled. DO NOT REMOVE CASSETTE. While inside the vehicle tum flush knob anti-clockwise open valve blade and leave it in the open position. Open access door on side of vehicle. Rotate pour out spout outward.
- Page 26 THETFORD CASSETTE TOILET - T PE C3 (CONTINUED) Thetford Warranty The Thetford Cassette Por ta Patti is warranted to the original buyer for one year f rom the date of purchase, provided the warranty card duly completed has been returned top us within 3 0 days after the date of purchase. The warranty covers replacement of parts arising from defects and workmanship and from the inability of the unit to perform its intended function.
- Page 27 For details of vehicle lights, refer to the Volkswagen base vehicle instruction book. WATER PUMP The water pump fitted to the Trophy is located in the rear section of the offside bed box, Access is gained by first removing the access panel found on the right hand side of the rear most storage compartment which in tum gives access to the water pump.
- Page 28 5. l l Electrical Control Panel (Con t inued ) Appliance Loadin� Carver Cascade 2GE W ater Heater 66 0 watts 2.75 amps 8 watts 240 volt AC light (RL9/ 4) 0.03 amps 95 watts Electrolux Refrigerator RM4217 ( 12v) 7.9 amps Electrolux Refrigerator RM4217 (240v) 95 watts...
- Page 29 OPERATION AND MAINTENANCE OF THE ZIG X - 3 BATTERY CHARGER General The Trophy is fitted with the Zig X-3 battery charging unit, which will charge and recharge the auxiliary battery by raising its terminal voltage to equal that of the charger which is 13.8 volts.
- Page 30 5.13 2 4 0 Volt AC Mains Hook-Up (Continued ) In order to connect the Mains Hook-Up the following should Operation of Mains Hook-Up take place: Ensure vehicle RCD is in the "OFF" position Ensure all appliances are in the "OFF" position and no appliance is connected to the 13 amp socket.
- Page 31 5.14 Water System (Continued) Water Tank The water tank is fitted with two breathers; when the tank is full water will escape through these breathers and this should give no cause for concern. The drain tap for the water tank is found above the rear step. W e advise that you DO NOT use Milton Sterilising Fluid for the water tanks as 'tasting' may be experienced.
- Page 32 5.15 Water Heater Continued Operatine Instructions. Before Switching On Ensure that the gas is turned on and that the system is full of water ie. water flows from the hot taps. Check that the 12 volt supply is connected and switched on. Do Not use the battery charger as the only source of supply.
- Page 33 5.16 WINTERIZATION OF THE WATER SYSTEM Water Heater IT IS MOST IMPORTANT THAT THE WATER HEATER IS DRAINED IN ORDER TO A VOID THE DANGER OF FROST DAMAGE. To drain the heater: Ensure that the gas, 12 volt and 240 volt electrical supplies are turned off. Switch off the water pump.
- Page 34 MAINTENANCE Laminated work surfaces are fitted to all furniture units. W hilst these are Wo r k Surfaces hardwearing, hot pans should not be placed directly on these surfaces since damage could result. Furniture should be cleaned with a proprietary furniture polish periodically. Any F u rn i ture water marks that may occur on the hardwood edging of the furniture units should be removed by use of fine grade wire wool and furniture wax.
- Page 35 Maintenance <Continued) IMPORTANT NOTICES MAINTENANCE AND SERVICING OF THE CONVERSION IS THE RESPONSIBILITY OF YOUR LOCAL FRANCHISED AUTO-SLEEPER DEALER TO WHOM ALL MATTERS SHOULD BE REFERRED IN THE CASE OF ANY QUERIES. THE INTEREST OF SAFETY, REPLACEMENT PARTS FOR AN APPLIANCE SHOULD CONFORM TO THE APPLIANCE MANUFACTURER'S SPECIFICATION AND SHOULD BE FITTED BY THEM OR THEIR AUTHORISED AGENT.
- Page 36 7 .1 SAFETY PRECAUTIONS General In the interests of safety, replacement parts for an appliance should conform to the appliance manufacturer's specification and should be fitted by them or their authorised agent. NEVER use portable heating equipment, other than electric heaters that are not of the direct radiant type, as it is a fire and asphyxiation hazard.
- Page 37 ----- --- SAFETY PRECAUTIONS Gas Appliances and Fittings Operatin2 Instructions Please read the instructions and labels provided with your appliance carefully and keep them handy for future reference. If there is anything that you are not quite sure about - ask your Auto Sleeper dealer for advice.
- Page 38 Safety Precautions - Gas - (C0ntinued) L.e..w After connecting appliances/regulators, etc. check that there is no leak of gas before use. Propane and Butane have a distinctive smell and a leak can usually be detected immediately by this fact. If a leak is suspected, extinguish all naked lights and close the cylinder valve.
- Page 39 SAFETY PRECAUTIONS Electrical Systems Batteries Battery terminals and connectors should be firmly connected. Battery surfaces should be free of moisture and dirt. Cell tops must be fully tightened if appropriate. When removing a battery always remove the negative wire first. On re-connection, the negative should be connected last. Switch off all appliances and lamps before disconnecting the battery.
- Page 40 l 0.1 SAFETY PRECAUTIONS FIRE IN CASE OF FIRE: Get everybody out then: Switch off engine. Switch off fuel/gas/electricity. Raise the alarm and call the Fire Brigade. Tackle the fire if it is safe to do so. FIRE PRECAUTIONS Children should not be left alone in the motor caravan. Keep combustible materials clear of all heating and cooking appliances.
- Page 41 10.2 SAFETY PRECAUTIONS Never use portable heating equipment, other than electric heaters that are not of the direct radiant type, as it is a fire and asphyxiation hazard. Never allow modification of electrical or LPG systems and appliances except by qualified tradesmen.
- Page 42 11.1 AUTO-SLE EPER ELECTRICAL FAULT DIAGNOSIS Cause Symptom Remedy No power on any 12v Battery fuse 20A blown Check fuse. Replace circuits Battery connection off Check for secure connections Wire off at fuse Battery flat/very low Check condition of battery charge Recharge/Replace Alternator fault...
- Page 43 11.2 Symptom Cause Remedy Fridge not operating Fridge fuse on panel Check fuse blown on 12v Relay at rear of panel Test relay for operation not operating Heater element on fridge faulty Fridge ignition not Fuse No 2 on panel blown Check fuse operating Spark unit on fridge...
- Page 44 Scotchlock � Volkswagen T4 Hult.,ay �aen T4 1./(�0 r onn e d,on, Nad, To Th, A lternatg• Fuse Un, t. flower Right � !_l; �I ( P d roll Hand S,de of Dashboard I 28/0 30 S,ngle Yellow T o Fridg• Relay Pin 85 Scotc h- lock(560 l o □□...
- Page 45 _Ii_g Control Pane l Termin;il Block "' "' � > ..::. It Bank Fuse � Holder � )� � ==:::: ::::;= ;;::= = ===:J:::: == ====����=========�_J Vehi c le 65/0· 3 Red 65/0· Bat tery �'=-�-=--=-���-=--=--[_-=--=--=--=--=--=--=--=--=--=--=--:,-::..�,, 65/0· 3 Black 2>< 65/0· 3 Black/Red Twin 65/0·...
- Page 46 ZB/0·3 Single Yellow From The Vehicle Alternator or Fusebox Depending on Model 28/0 3 Single Black �5 lZVOLT 30AMP Earthed to Relay RELAY orVehicle Chassis 65/0 3 Sinolc? Rc?d 65 /03 Single 35/0-3 SinQle Red --+----+--t-------, 4 Bank Fuse a.' ) a..' ) Holder.
- Page 47 Zig Control Panel 6';/0 3 Sing I• R•d From Pon 87 12Voll 30AHP Relay Terminal Block 12v[ C :l'i/03Black/fled ()lderbonnel W,rong 28/0 3 Single Yellow Twon From'.l!lll c le From Vehicle lgr>toon Ballery 12v0( or Fusebox 240v AC /12vDC 30A np 2!Amp F"...
- Page 48 TRIP SWITCH Double Pole MCB Spur Switch With 13AMP Fuse And Carver Cascade Neon Indicator. Water Heater Hains Inlet Plug RCCB 2 · 5m m 3 Core Live H a i n s , ; =le= = � � � �...
- Page 49 Rambler Gl Optional Sv mphony OP.lional Harmony Optiona l Zig Control Panel Terminal Block layou I Terminal Block la out. Terminal Block layout. Terminal Block "' � � ..� -" .. => � _, C -" C� C �= - a..
- Page 50 Offside Front l Black/Red lw•n Marker Lamp Offside Rear ,-----.= =ce==::::: Whole ::::: Marker Lamp 10AMI' Strop 14/0l Connector Black/Red h"n 14/I H S,n e Green Veh1<le Wor1n (Earlhl, 1 4 /0 l Red 1 4 /0lSin leWMeWhicleWiron (Pa11livel Offside Rear Light [ uster.
- Page 51 Volkswagon T4 Trophy Water Components and Pipe Route WASTE WATER FRESH WATER CASCADE WATER PUMP WATER DRAIN TAP DRAIN TAP WATER HEATER AND FILTER FILLER > � > SHOWER WASTE TOILET DRAINER VANITY FRESH WATER SINK SINK TANK...
- Page 53 Annex C D - 1 LPG Safety in Caravans Extract from BS 5482 (Part 2) The safe use of LPG in caravans and non-permanent dwellings. General Propane and Butane are stored in cylinders as liquids under pressure. When the pressure is released, ie.
- Page 54 Annex C D - 2 Check the co mpl ete gas installation soundness at least once per annum and as necessary according to usage. All fl u e installations should be inspect ed, at least once a year, throughout their length for integrity of attachment, both the appliance and cowl, and for perforation due to damage or corrosion.
- Page 55 ANNEXD MOTOR CARA VANNERS' CODE CODE OF CONDUCT Camp Sites Arrivals Report to reception immediately on arrival Keep to roadways unless otherwise directed. Vehicle Movement Adhere to speed limits. Note that these are generally 10mph. (Remember that the stopping distance on grass is considerably greater than on tarmac). Only a person in possession of a current driving licence may drive on the site.
- Page 56 Noise Do not m ake e xcessive noise. Children should be restrained fr om making exces sive nois e. Flying kites and model aircraft and the use of items l ike catapults or air guns as well as ball games should not be permitted among, or close to caravans. Musical instruments, record players, radios and televisions should not be used to the inconvenience of other people on site.
- Page 57 Leave the pitch clean and tidy . Departure On leaving, check out with the re ception paying the re quired dues. Camping away from licensed sites, without the permission of the land owner or his Wild Camping agent, is not allowed in the United Kingdom. When permission has be en granted all aspects of this Code should be adhered to.
- Page 58 Environment Care and consid eration sho uld be taken to protect the enviro nment. Obser ve the Country and C oastal Codes shown below. THE COUNTRY CODE Enjoy the countryside but respect its life and work. More people that ever before are exploring the countryside, interested in farming, plant life, bird watching or just observing the general wildlife.
- Page 59 ANNEXE VENTILATION Ge n era l Fixed ventilation is a statutory requirements in all motor caravans that are fitted with gas burning appliances. These ventilation apertures are positioned both high and low level. Le v e l Ventila tion Under each appliance is a fixed ventilation aperture, of a size commensurate with the rating of the appliance itself.
- Page 60 Cassette Toilet Key...
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