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LAUNCH
Contents
1 Precautions.........................................................2
2 Structure and Working Principle............................3
2.1 Structure ...........................................................3
2.2 Electrical Diagram...............................................4
2.3 Hydraulic Diagram...............................................5
2.4 Hydraulic Components in the Control Desk...............5
2.5 Pneumatic Diagram ............................................6
3 Tools for Installation and Adjustment.....................7
4 Unpacking..........................................................7
5 Installation of the Lift...........................................7
INSTALLATION MANUAL
TLT830WA INSTALLATION MANUAL
5.1 Overall Position...................................................7
5.2 Installation on Floor Surface...................................8
5.3 Installation on Ditch..............................................9
5.4 Control Desk Installation.......................................10
5.5 Power Connection...............................................10
5.6 Hydraulic Hoses Connection..................................11
5.7 Anchoring..........................................................12
5.8 Air Hose connection.............................................13
6 Lift Adjustment ...................................................13
6.1 Preparation........................................................13
6.2 Adjustment Procedure..........................................13
7 Parts List ............................................................14
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Summary of Contents for Launch TLT830WA
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Page 1: Table Of Contents
LAUNCH TLT830WA INSTALLATION MANUAL INSTALLATION MANUAL Contents 5.1 Overall Position……………………………………………7 1 Precautions…………………………………………………2 5.2 Installation on Floor Surface……………………………..8 2 Structure and Working Principle……………………….3 5.3 Installation on Ditch……………………………………..9 2.1 Structure …………………………………………………..3 5.4 Control Desk Installation………………………………...10 2.2 Electrical Diagram………………………………………..4 5.5 Power Connection………………………………………..10 2.3 Hydraulic Diagram………………………………………..5 5.6 Hydraulic Hoses Connection…………………………….11... -
Page 2: Precautions
In case of any questions, please than the designed purpose. contact your dealer or Launch Tech. For the sake of technical improvements, Launch (Shanghai) Machinery Co., Ltd reserves the right to change the specifications without prior notice... -
Page 3: Structure And Working Principle
LAUNCH TLT830WA INSTALLATION MANUAL 2 Structure and Working Structure Principle 1400mm(55.1″) Small Scissors Platform Turn Table Small Scissor Cylinder Sideslip Plate 4000mm(157.5″) Limit Switch 2 Safety Ratchet Big Scissor Cylinder Drive-on Ramp Limit Switch 1 1680mm(66.1″) 注 意 事 项... -
Page 4: Electrical Diagram
LAUNCH TLT830WA INSTALLATION MANUAL 2.2 Electrical Diagram (4A） /(0.5A） 24V~ FU2-3:AC380V FU2-2:AC220V KM—接触器（Contactor） AC220V/380V 3PH AC220V 1PH H—蜂鸣器（ Buzzer） L1 L2 KA—继电器（Relay） KT—时间继电器（ Time relay） YV1—大剪上升电磁阀（ Big scissor lifting electromagnet valve) YV2—小剪上升电磁阀（ Small scissor lifting electromagnet valve) YV3—下降电磁阀（ Lowering valve) YV4—小气动电磁阀（... - Page 5 LAUNCH TLT830WA INSTALLATION MANUAL relay KT will disconnect relay KA to stop the platforms rising, and connect the lowering valve YA3 to lower the platforms. Press the small scissors UP button SB3, the contactor KM closes, gear pump driven by the motor supplies the oil...
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Page 6: Hydraulic Diagram
LAUNCH TLT830WA INSTALLATION MANUAL 2.3 Hydraulic Diagram Fig.3 2.4 Hydraulic Components in the Control Desk NO1(Z1) NO2(F1) NO3(Z2) NO4(F2) Fig.4... -
Page 7: Pneumatic Diagram
LAUNCH TLT830WA INSTALLATION MANUAL In normal working state, big scissors master cylinder charge oil to slave cylinder. If two much oil charged, stop valve (Z1) is open, while slave cylinder stop valve press DOWN button to discharge the oil from slave (F1) is closed. -
Page 8: Tools For Installation And Adjustment
LAUNCH TLT830WA INSTALLATION MANUAL 3 Tools for Installation Unpack according to the instructions on the packages. Remove the packing materials and check for damage and Adjustment and loss of components. To avoid accidents from occurring, keep the packing ... -
Page 9: Installation On Floor Surface
LAUNCH TLT830WA INSTALLATION MANUAL 300 mm(11.8″) Control desk 800 mm(31.5″) Drive-On Ramp Master unit Drive in direction Drive-On Ramp Slave unit 1680mm(66.1″) 4290mm（168.9″） min2000mm(78.7″) Fig.6 5.2 Installation on Floor surface Then draw four lines （ a、 b、 c、 d） parallel to each other，... -
Page 10: Installation On Ditch
LAUNCH TLT830WA INSTALLATION MANUAL The layout for ditch installation is similar as for ground Notice ： installation, but it is more difficult. The dimension of the ditch channel can be seen in Fig. 8. All the dimensions take the external boundary of the floor plate as the datum. - Page 11 LAUNCH TLT830WA INSTALLATION MANUAL Emergency Lowering Limit Small Stop Switch Valve Scissor Lifting Indicator Power Input Motor Small Scissor Valve Lifting Air Valve Lowering Limit Small Emergency Valve Stop Switch Scissor Lifting Indicator Power Scissor Small Input Motor Valve Lifting Air Valve Fig.9...
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Page 12: Hydraulic Hoses Connection
LAUNCH TLT830WA INSTALLATION MANUAL 5.6 Hydraulic Hose Connection Hydraulic Hoses Connection TLT830WA hydraulic hoses connection illustrated in Fig. 10. First connect the big scissor Connect other oil hoses according to the Fig.10, main cylinder hose NO1 to stop valve Z1 and and tighten all fittings to prevent the oil leaking. -
Page 13: Anchoring
LAUNCH TLT830WA INSTALLATION MANUAL 5.7 Anchoring Anchoring Wearing the safety goggles. Wrap the oil fittings, cable connections and joints of the Use the solid and hard alloy drill bit with Φ19mm lift to prevent dusts from getting in. -
Page 14: Air Hose Connection
LAUNCH TLT830WA INSTALLATION MANUAL release the button to stop the platforms rising. Press 5.8 Air Hose Connection the big scissor DOWN button, the platforms rise a little Connect air hoses according to the Fig. 5. automatically to release from the safety ratchet, while... -
Page 15: Parts List
In case of damages to the components, purchase can be 7 Parts List made from the LAUNCH and its sales agents based on the This list is only used as the information for the maintenance material code No in the list. - Page 16 LAUNCH TLT830WA INSTALLATION MANUAL ERP Code Name 201020400 Base Frame 201011074 Big scissor Outer Arm 201020396 Big scissor Inner Arm 103260132 Big Scissor Master Cylinder 103260134 Big Scissor Slave Cylinder 201020397 Safety Cover Assembly 103020123 Anchor Bolt M18*160 103260106 Bushing 2525...
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- Page 18 LAUNCH TLT830WA INSTALLATION MANUAL...
- Page 19 LAUNCH TLT830WA INSTALLATION MANUAL ERP Code Name 201011075 Platform 201020409 Small Scissor Inner Arm 201020410 Small Scissor Outer Arm 201020411 Small Scissor Platform X201020402 Sideslip Assembly 103260165 Small Scissor Master Cylinder Small Scissor Slave Cylinder 103260166 103200858 AxleⅠ 103200865 Roller...
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- Page 21 LAUNCH TLT830WA INSTALLATION MANUAL ERP Code Name 103990107 Power Pack (380V50Hz3ph) 103990103 Power Pack (220V50Hz1ph) 103990122 Power Pack (220V60Hz3ph) 103990104 Power Pack (220V60Hz1ph) 103990105 Power Pack (200V60Hz3ph) 103100159 Straight Fitting 103100162 Fitting 103100161 Burst Protection Valve 104990085 Hydraulic Hose 6II-3500...
- Page 22 LAUNCH TLT830WA INSTALLATION MANUAL ERP Code Name 102160383 Air Pressure Regulator and Filter 102990071 Air Connector APL6-02 102160380 T Air Connector APE6 102990066 Muffler 103200654 Plug 1/8″ 103160033 Solenoid Air Valve 4V210-08-DC24V 103100073 Plug 1/4″ 104990092 Air Hose PU0604 102990070...
- Page 23 LAUNCH TLT830WA INSTALLATION MANUAL ERP Code Name 102100083 Button LA39-22/g 102100085 Button LA39-22/r 102110059 Contactor s-p11 AC24V 102110066 Thermo Relay TH-P12 102130034 Transformer JCY5-100 220V,380V/27V 102100084 Button LA39-11/K 102100090 Emergency Stop Button LA39-11/r 102990065 Power Indicator DC24V 102110051 Relay MY4NJ DC24V...