Launch TLT830WA Product Manual
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LAUNCH
Copyright reserved! Without the written agreement of
Launch Shanghai Machinery Co., Ltd. (hereinafter
called "Launch"), no company or individual is
allowed to copy and backup this manual in any form
(electronic, mechanical, photocopy, recording or other
forms). This manual is specifically designed for the
use of Launch product, and our company doesn't
undertake any responsibility for various consequences
caused as a result of applying it to the guidance of
operating other equipment.
In case of the equipment damage or loss due to the
accident of the user himself or third party, abuse or
misuse of this equipment, unauthorized change and
repair of this equipment, or not conforming to the
operation and maintenance requirement of Launch,
Launch and its branches won't undertake any
responsibility for the expenses and expenditures
generated.
For the equipment damage or problem caused as a
result of using other optional accessories or
consumables instead of original Launch product or its
recognized product, Launch won't undertake any
responsibility.
Official statement: The purpose of other- product-
names mentioned in this manual is to describe how to
use this equipment. Their registered trademarks still
belong to the original companies.
This equipment is for the use of professional technical
personnel or maintenance personnel.
Registered Trademark
Launch has registered its trademark in China and
several foreign countries, with the symbol of
LAUNCH. Other trademarks, service symbol, domain
name, icon, and company name of Launch mentioned
in this manual belong to the property of Launch and
its subsidiary companies. In the countries where
Launch's trademark, service symbol, domain name,
icon and company name haven't been registered,
Launch declares its ownership on such unregistered
trademark, service symbol, domain name, icon and
company name. The trademarks of other products and
company names mentioned in this manual still belong
to the originally registered companies. Without prior
written agreement of the owner, nobody can use the
trademark, service symbol, domain name, icon and
company name of Launch and other companies
mentioned in this manual. If you have any question,
please
visit
http://www.cnlaunch.com or write to Sales Dept. of
Launch Shanghai Machinery Co., Ltd. at No. 661
Baian Road, International Automobile City Auxiliary
Parts Park, Anting Town, Jiading District, Shanghai
City to contact Launch
The product consists of the People's Insurance
Company underwriting
i
TLT830WA Product Manual
website
of
Launch:

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Summary of Contents for Launch TLT830WA

  • Page 1 Launch mentioned (electronic, mechanical, photocopy, recording or other in this manual belong to the property of Launch and forms). This manual is specifically designed for the its subsidiary companies. In the countries where use of Launch product, and our company doesn’t...
  • Page 2 LAUNCH TLT830WA Product Manual Caution labeling exemplify (1)Read operating and safety manuals before using lift! (8)Auxiliary adapters would reduce load capacity! (2)Proper maintenance and inspection is necessary for safe operation! (9)keep area clear! (3)Don not operate a damaged lift! (10)the central of gravity should be between two arms! (4)Lift can be used by trained operators ONLY!
  • Page 3 LAUNCH TLT830WA Product Manual (14)keep feet clear when lowering! (15)When lifting or lowering, don’t stand under the lift!
  • Page 4: Table Of Contents

    LAUNCH TLT830WA Product Manual Table of Contents 1 NOTE ...............................1 2 GENERAL INFORMATION......................2 2.1 A ................................2 PPLICATION 2.2 F ................................2 EATURES 2.3 T ..........................2 ECHNICAL PECIFICATIONS 2.4 E ..........................2 NVIRONMENT REQUIREMENTS 3 STRUCTURE AND WORKING PRINCIPLE ................3 3.1 S...
  • Page 5: Note

    Hydraulic oil for the lift is N32 or N46 mechanical oil. Pay attention to the safe data as described in this manual. For the sake of technical improvements, Launch (Shanghai) Machinery Co., Ltd reserves the right to change the specifications without prior notice.
  • Page 6: General Information

    LAUNCH TLT830WA Product Manual 2 General Information 2.1 Application This lift is designed for the purpose of lifting light vehicles under 3.5 tons for vehicle test, service and cleaning. This machine can also be used as a lifting devise in production lines, for material transportation and work piece assembly.
  • Page 7: Structure And Working Principle

    LAUNCH TLT830WA Product Manual 3 Structure and Working Principle 3.1 Structure 4500 1400 4660 Fig1...
  • Page 8: Electrical Diagram

    LAUNCH TLT830WA Product Manual 3.2 Electrical Diagram AC200V /2 20 V/ 38 0V 3 8 0 el ec tri c s m a ll e r l o w e r in g b u z z e r l o w e r in g...
  • Page 9: Hydraulic Diagram

    LAUNCH TLT830WA Product Manual 3.2 Hydraulic Diagram Fig 3  3.3 Hydraulic Components in Control Desk Top view NO.1 (Z1) NO.2( F1) NO.3 (Z2) NO.4( F2) motor big scissor control solenoid big scissor oil Small scissors and high big scissor high pressure...
  • Page 10: Pneumatic Diagram

    LAUNCH TLT830WA Product Manual cycle is closed. Small scissor main high pressure valve 4 is opened, deputy valve is turned off (to open valve counterclockwise, clockwise to turn off) If lifting hydraulic system failure or power outage, need to use the Jack to move the insurance top gear, chocked with object to avoid insurance teeth meshing in the descent, then rotate emergency back-port 12 to lowering the Small scissor lift.
  • Page 11: Installation And Commissioning And Unpacking

    LAUNCH TLT830WA Product Manual 4 Installation and commissioning and Unpacking 4.1 Please get the following tools ready for installation: Tools Specifications Level Bar L=400(15.7″) Chalk Line 10mm (0.4″) Taper Plunger Chip Hammer 1.5 kg (3 lb) Crescent Wrench 40mm(1.6″) Open end Wrench Set 11mm-23mm(0.43″-0.9″)...
  • Page 12 LAUNCH TLT830WA Product Manual component in the tunnel. Location of tunnel floor dimensions refer to figure 7 : Warnings ♦ The depth of the pits should over 200mm,The strength of the concrete ground should be great than 3000PSI(2.1kg/mm2) ,and the tolerance of the concrete floor levelness should not exceed 5mm(0.2″)...
  • Page 13 LAUNCH TLT830WA Product Manual Master car direction Slave 1565 2585 Fig 7 : Attention ♦ All dimensions are based on outer boundary of the base plate. ♦ Ensure that the overall error control within 6mm(0.24″) ♦ Draw a layout is very important. If not, problems will arise in the final assembly and operation 5.2.3 Control Desk Installation...
  • Page 14 LAUNCH TLT830WA Product Manual Requirements for the lifting machine control box installed near the power control switch, for maintenance and emergency cut off power supply circuit. Electrical components damage due to error wire connection is not covered by warranty. Oil Injection capacity as required. Do not start the motor without oil Fill hydraulic oil N32 or N46 (approximate 20L) into the oil tank (using oil gauge to check the level).
  • Page 15 LAUNCH TLT830WA Product Manual Follow the wiring diagrams connect the hydraulic hose F1 to hydraulic pipe fitting F1 inside the control box, the same, connect hose Z2 and F2 to hydraulic pipe fitting Z2 and F2 and tighten the fitting...
  • Page 16 LAUNCH TLT830WA Product Manual 16 M16x160mm(M0.63″x6.3″) anchor bolts(Fig.11) Rotate adjustment screws on the base plate; adjust the plat until they are leveled. And the host and auxiliary table height difference is not greater than 3mm(0.1″)。Choose the right thickness of steel plate as a gasket (accessories) put it under the base plate; gasket should be inserted with both sides of expansion bolts.
  • Page 17: Operation

    LAUNCH TLT830WA Product Manual 6 Operation 6.1 Inspection before operation Check for the synchronized and steady movement of the platforms. Check the sensibility and reliability of safety ratchet. Review the platforms reach the highest position ( 1850mm 72.8 ), the platform will automatically stop...
  • Page 18: Adjusting

    LAUNCH TLT830WA Product Manual 7 Adjusting 7.1 Preparations Move the contact surface of in roller filling in 2# lithium grease, from left to right scrolling surface evenly. Add 2# lithium grease at the joints of the machines. Fill up the tank with hydraulic Oil N32 or N46(Depending on the season and the local temperature)...
  • Page 19: Parts List

    This parts list is only to be used by maintenance and servicing personnel. The manufacturer is not responsible in case it is used for any other purposes. If any parts get damaged, please order from your dealer or Launch Tech.
  • Page 20: Host Assembly

    LAUNCH TLT830WA Product Manual 8.1 Host Assembly ERP Code Name 307041275 HG-DJ-2000-22 Side board welding part 307041276 HG-DJ-2000-5 Roller pad 307041277 HG-DJ-9000B Main connecting rod 307041278 HG-DJ-9000A Vice connecting rod 307041279 Offside cylinder for auxiliary machinery...
  • Page 21 LAUNCH TLT830WA Product Manual 307041280 HG-DJ-9000A-9 Rolling bridge jack wheel 307041281 HG-DJ-9000C Rolling bridge jack welded cover 307041282 HG-DJ-2000-24 Cushion blocks for turn table 307041283 HG-DJ-2000-26 Block 307041284 HG-DJ-4000-2 Twisted axis for auxiliary machinery 103050035 GB894.1-86 Circlip for shaft A 25 103050014 GB894.1-86 Circlip for shaft A 30...
  • Page 22 LAUNCH TLT830WA Product Manual 103260099 Non-lubricated bearing SF-2 2528 103200699 Non-lubricated bearing SF-2 2520 103260114 Non-lubricated bearing SF-2 3020 103010313 GB/T70.1-2000 Screw M6×25 307041302 HG-DJ-2001A Main girder 4.5 307041303 HG-DJ-2000-36 Front pipe 307041304 HG-DJ-7000-00 Welded baffle plate 4.5 307041305 HG-DJ-7000-05 Stop plate shaft 103050025 GB894.1-86 Circlip A 20×1...
  • Page 23 LAUNCH TLT830WA Product Manual ERP Code Name 307041309 HG-DJ-1000B Main connecting rod 307041310 HG-DJ-1000A Slave connecting rod 307041311 HG-DJ-4000-14 Lower block 307041312 HG-DJ-4000-13 Upper block 307041313 Non-lubricated bearing SF-2 3467 307041314 HG-DJ-11000-4 Welding safety catch for host machine 307041315 HG-DJ-4000-4 Center shaft for host machine...
  • Page 24 LAUNCH TLT830WA Product Manual 307041317 HG-DJ-4000-5 Cylinder hinge axis 307041318 HG-DJ-4000-6 Hinge axis for rod 307041089 SSA32-30 Master air cylinder 103260104 Non-lubricated bearing SF-2 3040 103260108 Non-lubricated bearing SF-2 3025 307040763 JB/T7940.4-1995 Seal oil cup 8 307041319 JB/T7940.2-1995 Joint grease Cup M8X1 307041320 GB/T12-1988 Bolt M6×16...
  • Page 25: Auxiliary Engine Assembly

    LAUNCH TLT830WA Product Manual 8.2 Auxiliary engine assembly ERP Code Name 307041330 HG-DJ-2000 Auxiliary crossbeam 4.5 307041276 HG-DJ-2000-5 Roller pad 307041277 HG-DJ-9000B Master connecting rod for host machine 307041278 HG-DJ-9000A Vice connecting rod for auxiliary machinery 307041331 Main cylinder for auxiliary machinery 307041280 HG-DJ-9000A-9 Rolling bridge jack wheel...
  • Page 26 LAUNCH TLT830WA Product Manual 307041282 HG-DJ-2000-24 Cushion blocks for turn table 307041283 HG-DJ-2000-26 Block 307041284 HG-DJ-4000-2 Twisted axis for auxiliary machinery 103050035 GB894.1-86 Circlip for shaft A 25 103050014 GB894.1-86 Circlip for shaft A 30 307041285 HG-DJ-4000-8 Cylinder hinge axis for auxiliary machinery...
  • Page 27 LAUNCH TLT830WA Product Manual 307041301 HG-4635DJ-5000-26 Sideslip spring 103260099 Non-lubricated bearing SF-2 2528 103200699 Non-lubricated bearing SF-2 2520 103260114 Non-lubricated bearing SF-2 3020 103010423 GB/T818-2000 Screws M4×6 307041275 HG-DJ-2000-22 Side slide plate welding part 307041281 HG-DJ-9000C welded cover of rolling jack...
  • Page 28 LAUNCH TLT830WA Product Manual 307041333 HG-DJ-11000 Square tube welding for offside cylinder 307041314 HG-DJ-11000-4 Welding safety catch for host machine 307041315 HG-DJ-4000-4 Center shaft for host machine 307041288 HG-DJ-4000-11 Shim B 307040756 GB/T889.1-20001 Hexagon flange lock nut M24 307041316 HG-DJ-4000-1 Hinge axis for host machine...
  • Page 29: Distribution Of Hydraulic And Pneumatic Components

    LAUNCH TLT830WA Product Manual 8.3 Distribution of hydraulic and pneumatic components 2 1 7 2 1 6 2 1 3 2 1 8 2 1 8 2 0 3 2 0 3 2 0 1 2 1 4 2 0 2...
  • Page 30 LAUNCH TLT830WA Product Manual Offside cylinder for big scissor 307041335 Master cylinder for small scissor 307041331 Offside cylinder for small scissor 307041279 M14x1.5 Straight joint 103100162 T-fitting 103990055 Throttle joint components 103100161 Throttle valve 103160043 Distribution of pneumatic parts ERP Code...
  • Page 31 LAUNCH TLT830WA Product Manual T L T 8 3 0 W A 4 0 3 4 0 2 A t t e n t i o n : 4 0 4 P a y a t t e n t i o n t o b a l a n c e d u r i n g u p a n d d o w n 。...
  • Page 32: Troubleshooting

    LAUNCH TLT830WA Product Manual limit switch 1 102100121 limit switch 2 Optical switch 307040818 9 Troubleshooting Symptoms Reasons Solutions Check the fuse and limit switch. Repair or change the fuse or limit switch. The motor does not Voltage is not correct.
  • Page 33: Maintenance

    LAUNCH TLT830WA Product Manual 10 Maintenance 10.1 Daily Maintenance Keep the lift clean. Make sure power is cut off before cleaning the lift. Keep the working area clean. Excessive dust in the work area will shorten the lifespan of the lift.
  • Page 34: Lithium Lubricants

    LAUNCH TLT830WA Product Manual TLT830WA Hydraulic Oil Data #2 Lithium Lubricants Item Specifications Conical degree(1/10mm) Dropping point ℃ Erosion(T2 Copper Plate,100 ℃,24h) No Change Copper Screening(100℃,22h)% Evaporation(100℃,22h)% Oxidizing Stability(99℃,100 h) Non-corrosibility(52℃,48) Grade 1 Foreign substance(Microscopic method)/ (number/cm³) 5000 Above 10µm 3000 Above 25µm...

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