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SDL3 Converter User's manual Version: 2.00 (August 2019) Model no.: MASDL3CON-ENG Translation of the original documentation All values in this manual are current as of its creation. We reserve the right to change the contents of this manual without notice. B&R Industrial Automation GmbH is not liable for technical or editorial errors and defects in this manual.
5.4.1 Installing the DC power cable......................... 26 5.4.1.1 Wiring..............................26 5.4.2 Connecting the power supply to a B&R device..................26 5.4.3 Grounding concept..........................27 5.5 Connecting cables............................28 5.6 Removing the SDL3 Converter........................29 5.6.1 Procedure..............................29 SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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10.3.6.1 5CAUSB.00xx-00..........................53 10.4 Cable strain relief clip..........................55 10.4.1 5ACCRHMI.0011-000..........................55 10.4.1.1 General information..........................55 10.4.1.2 Order data............................55 10.4.1.3 Technical data..........................55 11 Environmentally friendly disposal...............56 11.1 Separation of materials..........................56 SDL3 Converter User's manual V 2.00 Translation of the original documentation...
Over 6 to 30 mm ±0.2 mm Over 30 to 120 mm ±0.3 mm Over 120 to 400 mm ±0.5 mm Over 400 to 1000 mm ±0.8 mm Table 2: Nominal dimension ranges SDL3 Converter User's manual V 2.00 Translation of the original documentation...
Electronic devices are generally not failsafe. If the programmable logic controller, operating or control device or uninterruptible power supply fails, the user is responsible for ensuring that connected devices (such as motors) are brought to a safe state. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
(e.g. cutout installation). The back of all devices must be protected against the ingress of dust and moisture, however, or the dust deposits must be removed at suitable intervals. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
• Import of updates or patches for third-party software (non-B&R software) • Hardware replacement These tests should ensure that implemented security measures remain effective and that systems behave as expected. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
3 System overview 3.1 Information about this user's manual This user's manual contains all necessary information regarding the SDL3 Converter. For information about SDL3 link modules and SDL3 transmitters, see the Automation Panel and Automation PC user's manuals. Information: All specifications in dimension diagrams and associated tables are in millimeters [mm].
Operation with a USB type A/B cable The Automation Panel can be up to 100 m away from the SDL3 Converter; USB 2.0 is fully integrated in the SDL3 transfer and transferred over this distance. The maximum distance for transferring data between the B&R industrial PC and SDL3 Converter (5COSD3.1000-00) is 5 m;...
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Operation without a USB type A/B cable The Automation Panel can be up to 100 m away from the SDL3 Converter; USB 2.0 is fully integrated in the SDL3 transfer and transferred over this distance. The maximum distance for transferring data between the B&R industrial PC and SDL3 Converter is 10 m;...
USB type A/B cable. The Automation Panel can be up to 100 m away from the SDL3 Converter; USB 2.0 is fully integrated in the SDL3 transfer and transferred over this distance. The maximum distance for transferring data between the B&R industrial PC and SDL3 Converter is 5 m;...
Power supply connector 0TB103.9 0TB103.91 Accessories Optional selection Cable strain relief clip 5ACCRHMI.0011-000 Only required for SDL operation. Only required for DVI operation. Optional for SDL operation, required for DVI operation. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
The SDL3 Converter makes operation via SDL3 with B&R industrial PCs and Automation Panels possible that are not equipped with an SDL3 interface or SDL3 slot. Upgrading systems to SDL3 in the course of retrofitting or modifications is extremely easy. When combined with an SDL3 interface integrated on a B&R industrial PC, two Automation Panels can be connected in dual-independent display mode.
Top-hat rail clamp set X20AC0RF1 can also be used for improved installation / vibration resistance. Vibration testing is performed per EN 60068-2-6. Shock testing is performed per EN 60068-2-27. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
All specifications in dimension diagrams and associated tables are in millimeters [mm]. 2D and 3D diagrams (DXF and STEP formats) can be downloaded from the B&R website (www.br-automation.com). Figure 1: 5COSD3.1000-00 - Dimensions SDL3 Converter User's manual V 2.00 Translation of the original documentation...
The device is protected against overload and reverse polarity by a soldered fuse (10 A, fast-acting). If the fuse is defective (e.g. due to overload), the device must be sent to B&R for repairs. If the polarity is reversed, it is not necessary to replace the fuse. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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The wire cross section should be as large as possible (at least 2.5 mm²). SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 The maximum cable length for DVI transfer is limited to 5 m due to the USB specification. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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Recalibration may be required for touch screen de- vices. A maximum of 500 mating cycles are specified for this interface. 3.5.2.1.4 LED status indicators LED status indicators are located on the front of the SDL3 Converter. Assignment Color Status...
Caution! The specified spacing for air circulation is based on worst-case operation at the maximum specified ambient temperature. The maximum specified ambient temperature is not permitted to be exceeded! SDL3 Converter User's manual V 2.00 Translation of the original documentation...
• This device is only approved for use in closed rooms and not permitted to be exposed to direct sunlight. • The climatic and ambient conditions must be taken into account, see the technical data of the converter used. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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Damaged packaging indicates that the device has been severely affected by environmental influences and may have been damaged. This can result in malfunctions of the device, machine or system. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
Figure 3: Top-hat rail 5.2.1 Procedure 1. Attach the SDL3 Converter in the desired position to the top-hat rail (1) and press down (2) on the device to engage the locking mechanism (3). SDL3 Converter User's manual V 2.00 Translation of the original documentation...
Installation and wiring 5.3 Installing the cable strain relief clip 1. The cable strain relief clip must be positioned on the SDL3 Converter according to the following figure and secured with the supplied locating screws (M3, max. tightening torque 0.5 Nm).
2. Connect the power supply connector to the B&R device and tighten the mounting screws (max. tightening torque 0.5 Nm). Figure 5: Connecting the power supply connector to a B&R device SDL3 Converter User's manual V 2.00 Translation of the original documentation...
Figure 6: On the 5COSD3.1000-00, the grounding and power supply connections are located on the underside of the device. Legend Power supply connection +24 VDC pin 2 Central grounding point Ground connection At least 1.5 mm² At least 2.5 mm² SDL3 Converter User's manual V 2.00 Translation of the original documentation...
Locating screws The maximum tightening torque of the locating screws is 0.5 Nm. Bend radius Locating screws Figure 7: Connecting cables - Bend radius SDL3 Converter User's manual V 2.00 Translation of the original documentation...
5.6 Removing the SDL3 Converter 5.6.1 Procedure 1. Pull the SDL3 Converter downwards (1) and slightly in the opposite direction away from the top-hat rail (2). This releases the locking mechanism for the top-hat rail installation. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
• An Automation PC or Panel PC and Automation Panel are connected. 6.2.2 Switching on the SDL3 Converter Procedure 1. Connect the power supply and switch it on. 2. The device is operating. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
To upgrade the firmware, an APC3100, APC2200, APC2100, APC910 or PPC3100 or PPC900 with compatible MTCX firmware must be connected in addition to an Automation Panel with an SDL3 link module. A current firmware upgrade can be downloaded directly from the Downloads section of the B&R website (www.br-automation.com).
Repairs are therefore only permitted to be carried out by authorized qualified personnel at the manufacturer's premises. To process a repair/complaint, a repair order or complaint must be created via the B&R Material Return Portal on the B&R website (www.br-automation.com). SDL3 Converter User's manual V 2.00 Translation of the original documentation...
Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission stan- dard for industrial environments Information: The declarations of conformity are available on the B&R website under Downloads - Certificates - Declarations of conformity. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
UL 508. 9.2.2 EAC Products with this mark are tested by an accredited test laboratory and permitted to be imported into the Eurasian Customs Union (based on EU conformity). SDL3 Converter User's manual V 2.00 Translation of the original documentation...
(see "Cable strain relief clip" on page 10.1.1 Accessories - Order data Material number Description 5ACCRHMI.0000-000 REP HMI grounding clip 5ACCRHMI.0011-000 REP strain relief USB - For APC2100/APC2200 - For SDL3 Converter/SDL4 Converter SDL3 Converter User's manual V 2.00 Translation of the original documentation...
Yes, but applies only if all components installed in the complete system have this certification and are listed on the associated DNV GL certificate for the product family. The cage clamp terminal block cannot be used side by side. The respective limit data of the I/O modules must be taken into account! SDL3 Converter User's manual V 2.00 Translation of the original documentation...
10.3.1 SDL3/SDL4 cables 10.3.1.1 5CASD3.xxxx-00 10.3.1.1.1 General information 5CASD3.xxxx-00 SDL3/SDL4 cables are designed to transfer SDL3/SDL4 data and enable easy cable installation. Due to the RJ45 connector, the cable is also suitable for narrow feed-throughs, e.g. in swing arm shafts. Caution! The cable is only permitted to be connected/disconnected when the power is switched off.
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Yes, but applies only if all components installed in the complete system have this certification and the complete system bears the corresponding mark. At 20°C ambient temperature. 10.3.1.1.4 Bend radius specification Connector Bend radius Figure 8: SDL3/SDL4 - Bend radius specification 10.3.1.1.5 Dimensions Length Figure 9: 5CASD3.xxxx-00 - Dimensions SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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Patch cable Patch cable Patch panel Patch panel B&R device B&R device Field-assembled cable Max. 5 m Max. 5 m Max. 100 m Figure 10: Wiring with a field-assembled cable SDL3 Converter User's manual V 2.00 Translation of the original documentation...
28 AWG ≤237 Ω/km Insulation resistance Min. 10 MΩ/km Operating conditions Pollution degree per EN 61131-2 Pollution degree 2 Table 10: 5CASDL.0008-00, 5CASDL.0018-00, 5CASDL.0050-00, 5CASDL.0060-00, 5CASDL.0100-00 - Technical data SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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Connector - Ferrite bead Ferrite bead - Ferrite bead Ferrite bead Ferrite bead Figure 11: Bend radius specification 10.3.2.1.5 Dimensions 35 ±5 40 ±1 Length Figure 12: 5CASDL.0xxx-00- Dimensions SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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XUSB1 negative TMDS data 1 negative XUSB1 positive TMDS data 1 positive TMDS data shield TMDS data 1 and XUSB0 shield TMDS clock positive XUSB0 negative TMDS clock negative SDL3 Converter User's manual V 2.00 Translation of the original documentation...
Dimensions Length 1.8 m ±30 mm 5 m ±50 mm 10 m ±100 mm Diameter Max. 9 mm Max. 11.5 mm Table 12: 5CASDL.0018-01, 5CASDL.0050-01, 5CASDL.0100-01 - Technical data SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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Connector - Ferrite bead Ferrite bead - Ferrite bead Ferrite bead Ferrite bead Figure 13: Bend radius specification 10.3.3.1.5 Dimensions 35 ±5 40 ±1 Length Figure 14: 5CASDL.0xxx-01 - Dimensions SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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XUSB1 negative TMDS data 1 negative XUSB1 positive TMDS data 1 positive TMDS data shield TMDS data 1 and XUSB0 shield TMDS clock positive XUSB0 negative TMDS clock negative SDL3 Converter User's manual V 2.00 Translation of the original documentation...
0.5 kV Wave impedance 100 ±10 Ω Conductor resistance 24 AWG ≤95 Ω/km 26 AWG ≤145 Ω/km Insulation resistance >200 MΩ/km Table 14: 5CASDL.0018-03, 5CASDL.0050-03, 5CASDL.0100-03 - Technical data SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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Connector - Ferrite bead Ferrite bead - Ferrite bead Ferrite bead Ferrite bead Figure 15: Bend radius specification 10.3.4.1.5 Dimensions 15.5 110 ±10 Length Figure 16: 5CASDL.0xxx-03 ≥ Rev. E0 - Dimensions SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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- +5 V XUSB1 - Ground DDC data 24 AWG - Hot plug detect Control wires +5 V 24 AWG XUSB0 Ground 24 AWG Hot plug detection 24 AWG SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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XUSB1 negative TMDS data 1 negative XUSB1 positive TMDS data 1 positive TMDS data shield TMDS data 1 and XUSB0 shield TMDS clock positive XUSB0 negative TMDS clock negative SDL3 Converter User's manual V 2.00 Translation of the original documentation...
Table 16: 5CADVI.0018-00, 5CADVI.0050-00 - Technical data Yes, but applies only if all components installed in the complete system have this certification and are listed on the associated DNV GL certificate for the product family. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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Connector - Ferrite bead Ferrite bead - Ferrite bead Ferrite bead Ferrite bead Figure 18: Bend radius specification 10.3.5.1.5 Dimensions 40 ±1 25 ±5 Length Figure 19: 5CADVI.0xxx-00 - Dimensions SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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If you wish to assemble a suitable cable yourself, the cable must be wired according to this pinout. Information: Functionality is only guaranteed for the cables available from B&R. DVI-D (24+1), male DVI-D (24+1), male Cable shield Cable shield Figure 20: 5CADVI.0xxx-00 - Pinout SDL3 Converter User's manual V 2.00 Translation of the original documentation...
Table 18: 5CAUSB.0018-00, 5CAUSB.0050-00 - Technical data Yes, but applies only if all components installed in the complete system have this certification and are listed on the associated DNV GL certificate for the product family. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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If you wish to assemble a suitable cable yourself, the cable must be wired according to this pinout. Information: Functionality is only guaranteed for the cables available from B&R. USB type A, male USB type B, male Jacket Jacket Figure 21: 5CAUSB.00xx-00 USB cables - Pinout SDL3 Converter User's manual V 2.00 Translation of the original documentation...
10.4 Cable strain relief clip 10.4.1 5ACCRHMI.0011-000 10.4.1.1 General information A cable strain relief clip is available for the SDL3 Converter. The locating screws and cable ties required for installation on the device are included in delivery. For details about installation, see "Installing the cable strain relief clip"...
Operating and monitoring devices Uninterruptible power supplies Batteries and rechargeable batteries Cables Paper/Cardboard packaging Paper/Cardboard recycling Plastic packaging material Plastic recycling Disposal must be carried out in accordance with applicable legal regulations. SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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Publishing information SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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Publishing information Publishing information B&R Industrial Automation GmbH B&R Strasse 1 5142 Eggelsberg Austria Telephone: +43 7748 6586-0 Fax: +43 7748 6586-26 office@br-automation.com SDL3 Converter User's manual V 2.00 Translation of the original documentation...
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