genz III Series Installation Manual

Lithium ferro phosphate (lfp) battery module; 48v 2kwh and 3kwh 2ru scalable energy solutions
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Installation Guide
Lithium Ferro Phosphate (LFP) Battery Module
48V 2kWh and 3kWh 2RU Scalable Energy Solutions
Model Numbers GC48V-040LFP-2RU and GC48V-060LFP-2RU Series III
with or without rack tray kit

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Summary of Contents for genz III Series

  • Page 1 Installation Guide Lithium Ferro Phosphate (LFP) Battery Module 48V 2kWh and 3kWh 2RU Scalable Energy Solutions Model Numbers GC48V-040LFP-2RU and GC48V-060LFP-2RU Series III with or without rack tray kit...
  • Page 2: Table Of Contents

    APPENDIX A – DISCHARGE AND CAPACITY CURVES (25°C) ....................... 21 APPENDIX B – CIRCUIT BREAKER TRIP CURVE (BS) ........................... 22 APPENDIX C – DIMENSIONS................................23 16.1 .................................. 23 ODULE AND 16.2 .................................. 25 ODULE AND Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 2 of 28...
  • Page 3: Introduction

    Energy. Given that genZ Energy will continuously improve and develop the product, changes may be made to the information in this Guide at any time without obligation to notify any person of such revision or change.
  • Page 4: Safety Guidelines

    Repairs and Battery replacement must be performed by qualified service personnel only. Safety Data Sheet (SDS) Refer to the SDS that was supplied with this module in case of an accident. Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 4 of 28...
  • Page 5: Abbreviation Definition

    = Millimetres ms = milli seconds SDS = Safety Data Sheet NC = Normally Closed RU = Rack Units SAT = Site Acceptance Test V = Volts Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 5 of 28...
  • Page 6: Specifications

    The over voltage cut-out may vary from that stated. This is due to the fact that the BMS protects the internal cell string voltages ahead of overall pack voltage. Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 6 of 28...
  • Page 7: Module Overview

    NOTE: Before installing, ensure that the circuit breaker is in the down “OFF” position. Front Panel Knurled Knobs Knurled knobs are provided to assist in withdrawing the battery module from the battery shelf. Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 7 of 28...
  • Page 8: System Design

    Always consult the rack manufacturers’ specifications to determine suitability for use with your design. o The rack is suitable for the location and will provide the correct level of protection for the battery modules. Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 8 of 28...
  • Page 9: Connectors And Cables

    Connectors and Cables 7.3.1 Connectors 1. All genZ rack mount products are fitted as standard with genuine Anderson SB50® connectors. 2. These connectors genderless and colour keyed. 3. All genZ 48V rack mount battery modules are fitted with BLUE connectors.
  • Page 10  If the battery modules are to be connected in parallel then all cables from the battery modules should be of equal length. Those cables should then run to a common point, such as a busbar.  If Anderson connectors are supplied by genZ, they are suitable for 16mm wire.
  • Page 11: Existing Systems

    Any energy storage systems should be designed with protection in mind, particularly given the very high currents that can be involved. All genZ battery modules are fitted with a DD Frame sized, 60Amp dual pole, non-polarised hydraulic-magnetic circuit breaker. Hydraulic-magnetic technology ensures that breaker performance is unaffected by ambient temperatures.
  • Page 12 GenZ battery modules have been used with a variety of charger and inverter manufacturers. As the genZ battery modules do not have a communications port, more often than not, using a modified ‘lead acid’ charge profile will provide the required solution.
  • Page 13: Transportation, Dangerous Goods And Storage

    Be sure to read the installation placement and associated cautions before installing the Battery Module. Place the Battery Module in the final desired location and complete the rest of the installation procedure. Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 13 of 28...
  • Page 14: Clearances, All Models With Or Without A Shelf Kit

     Do NOT mix these battery modules with other battery chemistry types without prior engineered testing.  Do NOT mix these battery modules with LFP batteries from other manufacturers. Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 14 of 28...
  • Page 15: Rackmount Configuration

    J1. An alternate earth point is also located on the rear of the module. 4. Inspect for any damage to cables or connectors. 5. Connect the Power In/Out J1 connector by firmly pushing the plug straight into the socket. Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 15 of 28...
  • Page 16: Connecting The Battery Module Operation

    After two hours, the charging voltage can be removed as the module should now be fully charged. At the completion of the above charge profile, the battery can either be stored or placed on a float charge. Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 16 of 28...
  • Page 17: Discharging The Battery Module

     Contact your local council or an authorised recycling centre for information on recycling these modules.  Refer to the genZ website for further information on failed modules. Issued for Use Revision Page...
  • Page 18: Trouble Shooting

    CHECK AND INVESTIGATE REASON FOR OVER TEMPERATURE, IN PROTECTION HIGH TEMPERATURE MODE, OUTPUT OFF OTHER RETURN TO GENZ FOR SERVICE RECHARGE THE BATTERY AND RECHECK UNDER VOLTAGE, IN PROTECTION FOR CORRECT OUTPUT VOLTAGE MODE, OUTPUT OFF CHECK FOR SHORT CIRCUITS OR...
  • Page 19 BATTERY MODULE IS LESS THAN EXCESSIVE CHARGE CURRENT 60AMPS. REFER TO INFORMATION/WARNING REGARDING STATE OF CHARGE OTHER RETURN TO GENZ FOR SERVICE INSUFFICENT CHARGE CHECK FOR FAULTY CHARGER, POOR VOLTAGE/CURRENT CABLING OR LOOSE CONNECTORS BATTERY MODULE FAILING TO CHARGE OR HOLD CHARGE...
  • Page 20: Warranty & Service Information

    In the unlikely event that you believe the module is faulty, contact the place of purchase or dealer/distributor first. If you cannot reach your dealer, or if they cannot resolve the issue please visit the genZ web site at www.genz.com.au for contact details for technical support. Please ensure that you have the following information available: Where and when the unit was purchased.
  • Page 21: Appendix A - Discharge And Capacity Curves (25°C)

    LFP Battery Module – Installation Guide Appendix A – Discharge and Capacity Curves (25°C) Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 21 of 28...
  • Page 22: Appendix B - Circuit Breaker Trip Curve (Bs)

    LFP Battery Module – Installation Guide Appendix B – Circuit Breaker Trip Curve (BS) Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 22 of 28...
  • Page 23: Appendix C - Dimensions

    LFP Battery Module – Installation Guide Appendix C – Dimensions 16.1 2kWh Module and Tray Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 23 of 28...
  • Page 24 LFP Battery Module – Installation Guide Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 24 of 28...
  • Page 25 LFP Battery Module – Installation Guide 16.2 3kWh Module and Tray Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 25 of 28...
  • Page 26 LFP Battery Module – Installation Guide Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 26 of 28...
  • Page 27 LFP Battery Module – Installation Guide Notes: Serial Number: Model Number: Place of Purchase: Date of Purchase: Owner: Issued for Use Revision Page All rights reserved genZ 2020 04/03/2020 27 of 28...
  • Page 28 Energy Pty Ltd Western Australia Email: info@genz.com.au Web: www.genz.com.au...

This manual is also suitable for:

Gc48v-040lfp-2ruGc48v-060lfp-2ru

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