Kasco marine 2400EAF Owner's Manual page 3

Note:
White gland for 9-11mm O.D.
Yellow gland for 13-15mm O.D.
Assembly/Wiring Instructions
STEP ONE
Remove the socket insert from the housing of the con-
nector. There is a slot for a fl at blade screwdriver in
the center of the insert.
Note: The inserts have a LEFT HAND
THREAD and should be turned clockwise to remove.
STEP TWO
Remove the gland nut and gland from the rear of the
housing and slide on to the cable. Make sure the gland
is orientated with the stepped edge facing the gland
nut (see picture).
STEP THREE
Prepare the cable and strip wire ends as shown.
Wire Stripping
STEP FOUR
Insert the stripped wire ends into the terminals on the
back of the Pin/Socket insert and fully tighten the
wire retention screws. (Refer to fi gure for correct wire
orientation).
Stepped Edge
Figure 5:
Wire Connections
Brown wire to terminal L
Blue wire to terminal N
Green/Yellow wire to terminal E
After the wires have been connected securely, pull the
cable and insert back into the housing and tighten with
a screwdriver to ensure the insert is seated correctly.
Note: LEFT HAND THREAD, turn the insert
counter clockwise to tighten.
STEP FIVE
Prepare your supplied Resin Kit by removing the cap
from the resin tube and pushing the resin nozzle onto
the tube. Then twist the nozzle to lock in place.
Plunger
Before applying to the quick disconnect, use the
plunger to evenly push out a small amount of resin to
get a proper mix of of the 2-part epoxy. Then apply
resin into the housing, enough to cover the wires and
contacts. The resin should be about 3mm onto the
cord jacket. Note: Adding too much resin may cause
excess to be forced into the female end of the pin
connector, preventing proper connection of the two
halves.
STEP SIX
Slide the gland and gland nut along the cable into the
body and tighten the gland nut securely. No drying
time is needed for the epoxy before full assembly.
Resin Tube Nozzle
Cut-Away
disconnect shown
with clear resin.
Note amount that is
covering cord jacket.
3