Related Manuals for Mantall XE65N
Summary of Contents for Mantall XE65N
- Page 1 Operator’s Manual Self-Propelled Scissor Lift XE65N / XE80N / XE80C / XE80W / XE100C / XE100W XE120W / XE140W / XE160W Original Instructions Second Edition Copyright © Mantall 2016...
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Page 2: Table Of Contents
Operator’s Manual Self-Propelled Scissor Lift 1 Contents Introduction ............................ 4 2.1 Hazard Classification ......................... 4 2.2 Intended Use ..........................4 2.3 Declaration of Conformity ......................5 2.4 Safety Sign Maintenance ......................6 Safety ............................... 6 3.1 Personal Safety .......................... 6 3.1.1 Personal Fall Protection ....................... - Page 3 Operator’s Manual Self-Propelled Scissor Lift 6.3.2 Inspection .......................... 28 Operating Instructions ........................ 29 7.1 Fundamentals .......................... 29 7.2 Emergency Stop ........................29 7.3 Emergency Lowering ....................... 29 7.4 Operation From the Ground ....................30 7.5 Operation From the Platform ....................30 7.6 Extend and Retract the Platform .....................
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Page 4: Introduction
Operator’s Manual Self-Propelled Scissor Lift Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This Operator’s Manual should be considered a permanent part of your machine and should remain with the machine at all times. -
Page 5: Declaration Of Conformity
Operator’s Manual Self-Propelled Scissor Lift 2.3 Declaration of Conformity 2.4 Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material. -
Page 6: Safety
Operator’s Manual Self-Propelled Scissor Lift 3 Safety 3.1 Personal Safety 3.1.1 Personal Fall Protection Personal fall protection equipment (PFPE) is required when operating this machine. All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the manufacturer’s Safety Instructions. -
Page 7: Tip-Over Hazards
Operator’s Manual Self-Propelled Scissor Lift 3.2.2 Tip-Over Hazards Occupants and equipment shall not exceed the maximum capacity of the platform or the platform extension. Refer to the Specifications for maximum capacity of the platform and platform extension. Do not raise the platform unless the machine is on a firm, level surface. Do not depend on the tilt alarm as a level indicator. -
Page 8: Operation On Slopes Hazards
Operator’s Manual Self-Propelled Scissor Lift Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised. Do not place or attach fixed or overhanging loads to any part of this machine. Do not place ladders or scaffolds in the platform or against any part of this machine. -
Page 9: Collision Hazards
Operator’s Manual Self-Propelled Scissor Lift Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times. Do not climb down from the platform when raised. Keep the platform floor clear of debris. Lower the entry bar or close the entry gate before operating. -
Page 10: Bodily Injury Hazards
Operator’s Manual Self-Propelled Scissor Lift Do not operate the machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and / or precautions have been taken to prevent any potential collision. No stunt driving or horseplay while operating the machine. -
Page 11: Damaged Machine Hazards
Operator’s Manual Self-Propelled Scissor Lift 3.2.9 Damaged Machine Hazards Do not use a damaged or malfunctioning machine. Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove a damaged or malfunctioning machine from service. Be sure all maintenance has been performed as specified in this Operator’s Manual. -
Page 12: Explosion Hazards
Operator’s Manual Self-Propelled Scissor Lift 3.3.2 Explosion Hazards Keep sparks, flames and lighted tobacco away from batteries. Batteries emit an explosive gas. The battery tray should remain open during the entire charging cycle. Do not contact the battery terminals or the cable clamps with tools that may cause sparks. 3.3.3 Component Damage Hazards Do not use any battery charger greater than 24V to charge the batteries. -
Page 13: Machine Identification
Operator’s Manual Self-Propelled Scissor Lift 4 Machine Identification Platform entry gate or bar Battery side cover 16 Safety arm Platform guard rails 10 Non-steer tire 17 Tie down / lift points Personal Fall Protection 11 Entry ladder 18 AC wiring to platform Equipment (PFPE) anchor 12 Brake release pump knob, 19 Pothole guards... -
Page 14: Controls
Operator’s Manual Self-Propelled Scissor Lift 5 Controls 5.1 Ground Control Panel CAUTION Only use the ground control panel as an emergency control. Always use the platform controller as standard operation control. 5.1.1 Identification Hour meter Platform up/down switch Key switch for platform/off/ground control selection Emergency Stop button Battery indicator Version1... -
Page 15: Functionalities
Operator’s Manual Self-Propelled Scissor Lift 5.1.2 Functionalities 1. Hour meter Indicates the number of hours the machine has been used. 2. Platform up/down switch Move and hold the platform up/down switch to the upper position to raise the platform. Move and hold the platform up/down switch to the lower position to lower the platform. 3. -
Page 16: Type A Platform Controller
Operator’s Manual Self-Propelled Scissor Lift 5.2 Type A Platform Controller 5.2.1 Identification Horn button Drive function enable button with indicator light Emergency Stop button Drive speed selector button with indicator light Function enable switch LCD readout screen Proportional control handle for lift/drive Tilt Buzzer function Thumb rocker switch for steering function... -
Page 17: Functionalities
Operator’s Manual Self-Propelled Scissor Lift 5.2.2 Functionalities 1. Horn button Press this button and the horn will sound. Release the button and the horn will stop. 2. Emergency Stop button Push in the Emergency Stop button to the off position to stop all functions. Turn out the Emergency Stop button to the on position to operate the machine. -
Page 18: Type B Platform Controller
Operator’s Manual Self-Propelled Scissor Lift 5.3 Type B Platform Controller 5.3.1 Identification Horn button Drive function enable button with indicator light Emergency Stop button Drive speed selector button with indicator light Function enable switch LCD readout screen Proportional control handle for lift/drive Battery status decal–battery full function Thumb rocker switch for steering function... -
Page 19: Functionalities
Operator’s Manual Self-Propelled Scissor Lift 5.3.2 Functionalities 1. Horn button Press this button and the horn will sound. Release the button and the horn will stop. 2. Emergency Stop button Push in the Emergency Stop button to the off position to stop all functions. Turn out the Emergency Stop button to the on position to operate the machine. -
Page 20: Inspections
Operator’s Manual Self-Propelled Scissor Lift 6 Inspections 6.1 Pre-Operation Inspection Do Not Operate Unless: • You learn and practice the principles of safe machine operation contained in this Operator’s Manual. 1. Avoid hazardous situations. 2. Always perform a pre-operation inspection. Know and understand the pre-operation inspection before going on to the next section. - Page 21 Operator’s Manual Self-Propelled Scissor Lift • Check the following components or areas for damage, modifications and improperly installed or missing parts: ▪ Electrical components, wiring and electrical cables ▪ Hydraulic power unit, tank, hoses, fittings, cylinders and manifolds ▪ Battery pack and connections ▪...
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Page 22: Function Tests
Operator’s Manual Self-Propelled Scissor Lift 6.2 Function Tests Do Not Operate Unless: • You learn and practice the principles of safe machine operation contained in this Operator’s Manual. 1. Avoid hazardous situations. 2. Always perform a pre-operation inspection. 3. Always perform function tests prior to use. Know and understand the function tests before going on to the next section. - Page 23 Operator’s Manual Self-Propelled Scissor Lift Test the Up/Down Functions The audible warnings on this machine and the standard horn all come from the same central alarm. The horn is a continuous tone. The descent alarm is an intermittent tone and becomes continuous when the platform reaches a height of 5 ft (1,5 m) above its stowed position.
- Page 24 Operator’s Manual Self-Propelled Scissor Lift Test the Up/Down Functions Type A/B controller: press the lift function enable button. Indicator light must be on.. Slowly push the control handle forward. ➢ Result: The platform should raise. The pothole guards should deploy. 19.
- Page 25 Operator’s Manual Self-Propelled Scissor Lift Test the Steering Note: When performing the steering and drive function tests, stand in the platform facing the steer end of the machine. 30. Type A /B controller: press the drive function enable button. Indicator light must be on. 31.
- Page 26 Operator’s Manual Self-Propelled Scissor Lift Test Limited Drive Speed 45. Type A/B controller: press the lift function enable button. Indicator light must be on. 46. Press and hold the function enable switch on the control handle. 47. Slowly push the control handle forward and raise the platform more than 5 ft (1,5 m) from its stowed position.
- Page 27 Operator’s Manual Self-Propelled Scissor Lift Test the Overload Sensor Operation 63. Load the platform with a weight which is between 95% and 100% of the maximum allowed load. 64. Raise the platform. ➢ Result: When the platform is raised 5 ft (1,5 m) from its stowed position, an alarm should sound and platform raise is stopped.
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Page 28: Work Place Inspection
Operator’s Manual Self-Propelled Scissor Lift 6.3 Work Place Inspection Do Not Operate Unless: • You learn and practice the principles of safe machine operation contained in this Operator’s Manual. 1. Avoid hazardous situations. 2. Always perform a pre-operation inspection. 3. Always perform function tests prior to use. 4. -
Page 29: Operating Instructions
Operator’s Manual Self-Propelled Scissor Lift 7 Operating Instructions Do Not Operate Unless: • You learn and practice the principles of safe machine operation contained in this Operator’s Manual. 1. Avoid hazardous situations. 2. Always perform a pre-operation inspection. 3. Always perform function tests prior to use. 4. -
Page 30: Operation From The Ground
Operator’s Manual Self-Propelled Scissor Lift 7.4 Operation From the Ground CAUTION Only use the ground control panel as an emergency control. Always use the platform controller as standard operation control. 1. Turn the key switch of the ground control panel to ground position. 2. - Page 31 Operator’s Manual Self-Propelled Scissor Lift To Position Platform 1. Type A/B controller: press the lift function enable button. The indicator light must be on. 2. press the lift function enable button. The indicator light must be on. 3. Press and hold the function enable switch on the control handle. 4.
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Page 32: Extend And Retract The Platform
Operator’s Manual Self-Propelled Scissor Lift 2. Remove weight from the platform. If the the overload indicator light is still on, LCD readout screen shows ”OL” and buzzer alarm on the Type A platform controller / OL is shown on the display of the type B platform controller and the buzzer alarm. -
Page 33: Operation From Ground With Platform Controller
Operator’s Manual Self-Propelled Scissor Lift 2. Repeat the previous step to further retract the platform extension until completely retracted. Note: Completely retract the platform extension before lowering the platform. WARNING Do not lower the platform when extended. 7.7 Operation From Ground with Platform Controller WARNING Maintain safe distances between operator, machine and fixed objects. -
Page 34: Battery And Charger Instructions
Operator’s Manual Self-Propelled Scissor Lift 3. Gently lower the front platform guard rail on the platform floor while the second person holds the inner side guard rails to prevent them from falling down. 4. Gently lower the inner side guard rails. 5. -
Page 35: Error Codes (Only For Type B Platform Controller)
Operator’s Manual Self-Propelled Scissor Lift 8 Error Codes (Only for Type B Platform Controller) If an error occurs on a machine equipped with a type B platform controller, an error code will appear on the display of the platform controller. More information about these error codes, their possible cause and solutions can be found in the table below. -
Page 36: Lifting Instructions
Operator’s Manual Self-Propelled Scissor Lift Brake valve coil error Coil failure or coil Check brake valve coil and wiring disconnected Series/parallel valve DIP switch not correct Check DIP switch settings coil error Low battery Battery uncharged Recharge the battery The machine’s ECM content was Change the electrostatic article cleared... -
Page 37: Transport Instructions
7. Press and hold the function enable switch on the control handle of the platform controller. Move the control handle off center to reset the brakes of the hydraulic drive motors. Note: Towing the Mantall machine is not recommended. If the machine must be towed, do not exceed 3,2 km/h. -
Page 38: Securing The Machine To A Transport Vehicle
Operator’s Manual Self-Propelled Scissor Lift 10.2 Securing the Machine to a Transport Vehicle 1. Put the machine in the correct position on the transport vehicle. 2. Chock the machine wheels. 3. Retract and secure the extension platform. 4. If necessary, fold down the platform guard rails (see Fold Down of the Platform Guard Rails on page 33) and secure them with straps. -
Page 39: Check The Batteries
Operator’s Manual Self-Propelled Scissor Lift 11.3 Check the Batteries Proper battery condition is essential for good performance and operational safety. Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions. WARNING Contact with hot or live circuits may result in serious injury or death. Remove all rings, watches and other jewelry. -
Page 40: Specifications
Operator’s Manual Self-Propelled Scissor Lift 12 Specifications 12.1 Narrow / Compact Models Models XE65N XE80N XE80C XE100C Working height (max.) 6,5 m 7,8 m 10 m Platform height (max.) 4,5 m 5,8 m Outreach 0,9 m 0,9 m Lift capacity... -
Page 41: Wide Models
Operator’s Manual Self-Propelled Scissor Lift Outside rotation radius 1,56 m 1,56 m 2,12 m 2,12 m Number of people (max.) Raising time 13 s 14 s 27 s 28 s Lowering time 16 s 17 s 29 s 30 s Traction speed 3,8 km/h 3,8 km/h... - Page 42 Operator’s Manual Self-Propelled Scissor Lift Stowed machine size: Length 2,42 m 2,45 m 2,45 m 2,45 m 2,45 m Length with platform extended 3,5 m 3,5 m 3,5 m 3,5 m 3,5 m Width 1,2 m 1,2 m 1,2 m 1,2 m 1,2 m Height...
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