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GAS GAS Pampera 125 2009 User Manual

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Summary of Contents for GAS GAS Pampera 125 2009

  • Page 2 Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 1 GAS GAS S.A. is very grateful for the trust you have placed in our company and congratulates you on your excellent choice. The Model PAMPERA 125 is the result of long GAS GAS experience developing a highly-relia- ble, multi-purpose vehicle.

  • Page 3: Table Of Contents

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 2 CONTENTS Page Page Motorbike description ....4 Checks before starting-up ...14 Motorbike identification .
  • Page 4 Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 3 Page Page Front suspension ....21 Technical specifications and characteristics Rear suspension ....21 Sparkplug checks .

  • Page 5: Motorbike Description

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 4 MOTORBIKE DESCRIPTION This motorbike incorporates a YAMAHA single-cylinder, 4-stroke, air-cooled, electrical star- ting engine. Engine size is 123,7 cubic centimetres, with a 54 mm piston diameter and 54 mm travel.

  • Page 6: Motorbike Identification

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 5 MOTORBIKE IDENTIFICATION Your motorbike’ s identification number is engra- ved on the chassis. The number engraved on the right-hand section of the steering pipe will be used by us for all pur- poses (specifications certificate, insurance and licence number etc), and should be included in any suggestion or complaint, and also when ordering...

  • Page 7: Main Motorbike Components

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 6 MAIN MOTORBIKE COMPONENTS KEYS This model is supplied with a set of keys for the ignition contact switch. These keys are joi- ned to a tab, which is engraved with the corresponding serial number. It is recommended that this is kept in a safe place so that the number is at hand if the keys are ever lost.
  • Page 8 Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 7 7-. Indicator lights This indicator comes on when the indicator lights are opera- ted. 8-. Rev counter This indicates the number of engine revolutions per minute.

  • Page 9: Handlebar Switches

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 8 HANDLEBAR SWITCHES 1-. Indicator switch This has three positions: In the central position the indicators are switched off, when turned to the right the right-hand indicators are switched on, and when turned to the left, the left-hand indica- tors come on.
  • Page 10 Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 9 5-. Ignition switch This switch is used to start the engine, after verifying that the gear-change pedal is in the neutral position.

  • Page 11: Clutch Lever

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 10 CLUTCH LEVER The clutch lever is located on the left-hand side of the handlebar. To engage the clutch, the lever should be pressed towards the grip or handlebar. FRONT BRAKE LEVER The front brake lever is located on the right-hand side of the handlebar.

  • Page 12: Battery

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 11 Fuse BATTERY Open the seat with the key to reach the battery. The terminal block should be checked, together with the actual terminals themselves. If any oxide is observed on the terminal block or the ends of the terminals, this should be cleaned off with a metal bristle brush, sandpaper or similar.

  • Page 13: Petrol Tank

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 12 PETROL TANK To access the petrol tank, open the filling cap by turning it in an anticlockwise direction. Only oil-free petrol should be used. The fuel tank capacity is 5.5 litres. REMEMBER: unleaded petrol must always be used.

  • Page 14: Petrol Tap

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 13 PETROL TAP The petrol tap is on the left, under the fuel tank. It has three positions: OFF: Fuel supply is cut-off in this position. The control should be set to this position when the engine is not run- ning.

  • Page 15: Checks Before Starting-Up

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 14 CHECKS TO BE CARRIED OUT BEFORE OPERATING The following should be checked before using your motorbike: Items to check Checks Lights and indicators Check for correct operation Speedometer cable Check for smooth operation and lubrication Front and rear brakes Check both free-play and operation...

  • Page 16: Routine Checks

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 15 ROUTINE CHECKS Brake liquid level FRONT BRAKE The front brake consists of a 260 mm diameter disc brake, which is operated by means of a double-piston floating clip and hydraulic pump. The braking surface should be free from both grease and dirt to ensure perfect operation.

  • Page 17: Rear Brake

    If the hydraulic clip brake pads are worn, they must be replaced. The minimum thickness of the Ferodo pads is 2 mm. Please remember that these operations should be carried out by an official GAS GAS ser- vice centre.

  • Page 18: Accelerator Grip

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 17 ACCELERATOR GRIP Check for correct operation by rotating the grip and verifying correct free-play. The grip should firmly return when the acce- lerator is released. LIGHTS AND INDICATORS Check that all headlights, road lights, indica- tor lights, rear lights and indicator lamps operate correctly.

  • Page 19: Engine Starting And Operation

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 18 ENGINE STARTING AND OPERATION It is very important that you have full knowledge of your motorbike and how it works. WARNING: The engine should never be left running in an enclosed space because the toxic exhaust fumes could have serious consequences on your health.

  • Page 20: Running-In

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 19 RUNNING-IN The most important part of your motorbike’ s life occurs between 0 and 500 kilometres. For this reason, we recommend that you carefully read the following instructions. During the first 500 kilometres, you should not overload your motorbike since the engine is new and the various component parts have to mutually wear down and polish themselves until perfect running order is achieved.

  • Page 21: Stopping

    It is, therefore recom- mended that its adjustment is checked at an authorised GAS GAS workshop.

  • Page 22: Front Suspension

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 21 FRONT SUSPENSION The front suspension, which is one of the most advanced parts with regards to technology and design, consists of a telescopic hydraulic fork with Ø 37 mm diameter bars. Oil capacity: 340 c.c.

  • Page 23: Sparkplug Checks

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 22 SPARKPLUG INSPECTION The sparkplug is a very important engine component and is easy to inspect. It should be removed and inspected on a regular basis because heating and soot deposits will slowly dete- riorate it.

  • Page 24: Air Filter

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 23 AIR FILTER Correct operation and lifetime of the engine components, piston rod, piston, segments, crankshaft bearings and the cylinder, largely depend on the air filter’ s state of cleanliness. In order to access the air filter, the right side cover should be removed.
  • Page 25 Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 24 The filter foam may then be separated from its plastic sup- port and cleaned with a specific filter foam cleaning sol- vent. Once it has thoroughly dried, the filter may be reinstalled by following the above instructions in the reverse order after prior lubrication of the filter with special purpose fil- ter oil.

  • Page 26: Transmission Chain Tensioning And Lubrication

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 25 TRANSMISSION CHAIN TENSIONING AND LUBRICATION Chain control and setting should be done only on the rear tyre axel, always concentrating on the chain’ s maximum point of tension. To control free-play, spin the back wheel several times and check the tension in various areas to find the tensest point.
  • Page 27 Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 26 Incorrect chain and wheel alignment could lead to the chain coming loose, together with machine stability problems. The chain should be periodically cleaned and lubricated. The chain consists of many parts that work together.

  • Page 28: Lubrication And Greasing

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 27 LUBRICATION Engine lubrication uses an oil pump which is located inside the oil sump. The gearbox and clutch use the same oil and the recom- mended type is CASTROL SAE 20W-50, with a total capacity of 1.2 litres.

  • Page 29: Cleaning And Storage

    3. Remover the degreasing agent, together with the dirt, using a hose-pipe, but only with the minimum pressure to carry out the job. WARNING: Gas Gas cannot be held responsible for the use of degreasing agents which stain and/or cause deterioration the the motorbike components.
  • Page 30 Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 29 4. Once all dirt has been cleaned off, the surfaces should be washed warm water and mild detergent soap. Difficult areas to access can be washed with a bottle-brush or similar. 5.

  • Page 31: Maintenance Operations

    Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 30 1ª REVISION 2ª REVISION REV. EACH MAINTENANCE OPERATIONS 500 KMS. 3.500 KMS. 3.000 KMS. · · · Brake system checks. Exchange · Exchange Transmission oil level checks. · · ·...
  • Page 32 Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 31 TECHNICAL SPECIFICATIONS AND CHARACTERISTICS Model PAMPERA Dimensions: Total length 1995 mm. Total width 800 mm. Total height 1130 mm. Seat height 790 mm. Distance between axles 1305 mm. Minimum distance to ground 250 mm.
  • Page 33 Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 32 Transmission oil CASTROL SAE 20W-50 Type API, “ SH” o superior Amount 1,2 Liters Air filter Cartridge foam rubber humid type Fuel Type Unleaded gasoline Tank capacity 7,5 Liters Carburettor Mikuni / VM 20 Sparkplug...
  • Page 34 Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 33 GEAR CHANGE Speed Primary shaft Secondary shaft Gear ratio Output ratio 1ª Z = 14 Z = 37 1 : 2,64 1 : 9,42 2ª Z = 18 Z = 32 1 : 1,78 1 : 6,35 3ª...
  • Page 35 Manual PAMPERA 125-ING Jul09.qxp:Manual MRX-SMX 125-ING v4 22/07/09 12:31 Página 34 Tyres: PAMPERA Front Bridgestone 90/100-19” 55P with chamber, 1,7 Rear Kg/Cm Electrical equipment Ignition system C.D.I. Generator Generator mageto AC 120 w Battery 12 v 5,5 Ah Fuse 10 Amp Lamp bulb voltage and power Headlight 12 v 55/60 w H4...

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