Advertisement
JEEP WRANGLER POWER BOARD
JEEP WRANGLER POWER BOARD
Product Number ： PST01-0210/PST01-0230
APPLICATION ：2012-UP
Tools Required ：
q
www.tmax.biz
JEEP WRANGLER
POWER BOARD
INSTALLATION
GUIDE
INSTALLATION TIME
① 5mm Hex Key Wrench (Allen Wrench)
② 13mm Socket Spanner
p
③ 18mm Socket Spanner
⑤Wire Stripper/Cutter
⑦ Electric Hand Drill
④ Vinyl Tape
⑥ Scissors
⑧ φ10 Drilling Bit
Advertisement
Related Manuals for TMAX Digital E-BOARD PST01-0210
Summary of Contents for TMAX Digital E-BOARD PST01-0210
- Page 1 JEEP WRANGLER POWER BOARD JEEP WRANGLER POWER BOARD JEEP WRANGLER POWER BOARD INSTALLATION GUIDE INSTALLATION TIME APPLICATION ：2012-UP ① 5mm Hex Key Wrench (Allen Wrench) Tools Required ： Product Number ： PST01-0210/PST01-0230 ② 13mm Socket Spanner ③ 18mm Socket Spanner ④...
-
Page 2: Table Of Contents
JEEP WRANGLER Contents Product Technical Specification....02 Product Packing List.........03 Mechanical Installation......08 Electrical Installation........16 Maintenance..........25 Warranty Card...........27 The product is developed and produced by T-MAX, and the related patents are blow. Patents:US8,469,380;US9,656,609;US9,308,870;US9,688,205;US9,669,766 www.tmax.biz... -
Page 3: Product Technical Specification
JEEP WRANGLER Product Technical Specification Rated Voltage: 12V Specified Load: ≤350kg Gross Weight: 30kg Forward extension size: 93mm (Horizontal distance between the edge of power board (Horizontal distance between the edge of power board and the vehicle door when the board extends) Board falling dimension: 273mm (Vertical height difference between the edge of power board and the vehicle door while board extending.) -
Page 4: Product Packing List
JEEP WRANGLER Product Packing List ① Board Assembly JP4×2 6124101 2 ① - Board Assembly JP4×2 6124101.2 ② - Front Motor Linkage Left ×1 ③ - Front Motor Linkage Right ×1 ④ - Rear Motor Linkage Left 4D×1 ⑤ - Rear Motor Linkage Right 4D×1 6124100.1LF 6124100.1RF 6124101.1LB... - Page 5 JEEP WRANGLER ⑧ - Spring Washer×2 GB/T93-1987 12 ⑥ - Motor Protective Plate Left ⑦ - Motor Protective Plate Right ⑨ - Larger Washer Grade A×2 JP-L×1 JP-R×1 GB/T96.1-2002 12 6124100.0-2L 6124100.0-2R ⑪ - Spring Washer×15 ⑩ - Flat Washer×3 ⑫- Larger t Washer Grade A×12 GB/T95-1985 8 GB/T93-1987 8...
- Page 6 JEEP WRANGLER ⑮-Hexagon Head Bolt×3 ⑬ - Socket Cap Screw ×8 ⑭- Hexagon Head Bolt×8 ⑯ -Hexagon Head Bolt×4 GB/T5781-86 M8×25 GB/T70.1-2000 M6×25 GB/T5781-86 M8×20 GB/T5781-86 M8×35 ⑰ -Hexagon Head Bolt×2 ⑱ -M12 Tension Block×2 ⑲ - Mounting Plate JP4×2 6124100.0-1 GB/T5783-2000 M12×35 6124110.0-4 www.tmax.biz...
- Page 7 JEEP WRANGLER -LED Lamp Module×4 - Iron Wire Tie×3 - Hexagon Flange Bolt ×1 6110100.4.8 ⑳ - Mounting Bracket of 4.5×300 QC/T340-1999 M8×25 (Optional) Controller ×1 Magnet - Wire Tie×25 -20A Fuse×2 - Wired Magnetic Induction Module ×2 Wired Magnetic Induction Module GB/T22344-2008 5×300 GB/T22344 2008 5 300 - Magnet ×4...
- Page 8 JEEP WRANGLER N ti Notice: As shown in the picture , there i th are four-core waterproof plug, six-core waterproof plug and four-core waterproof plug of LED lamp from the controller assembly . LED Lamp Plug（ Four ） LED Lamp Plug（ Four ） Motor Plug（Four）...
-
Page 9: Mechanical Installation
JEEP WRANGLER Mechanical Installation Mechanical Installation Front Motor Linkage Front Motor Linkage Rear Motor Linkage Front Motor Linkage Rear Motor Linkage Right JP-RF Right JP4-RB Left JP-LF Left JP4-LB Graph of Motor Linkage Graph of Motor Linkage www.tmax.biz... - Page 10 JEEP WRANGLER 1. Mounting plate installation 2. Tighten bolt for mounting plate 3. Tighten bolt for linkage 4. Board installation Step 1: Screw the stud bolt A Step 1: Screw the stud bolt A. Stud Bolt A www.tmax.biz...
- Page 11 JEEP WRANGLER Mounting Plate JP4 Step 2: Install the mounting plate as shown in the picture (Tighten Torque 23Nm) . ⑩ Φ8 Flat ⑩ Φ8 Flat Washer ⑪ Φ8 Spring Washer ⑰ M8×25 Hexagon Head Bolt Drilling Front Position New drilling hole as the base for Original hole for Original hole as installing motor linkage...
- Page 12 JEEP WRANGLER I t ll ti Installation of Left Front Motor Linkage Step 4: As shown in the picture , screw the hexagon head bolt into the thread hole only 3-4 thread to install the motor linkage. Φ8 Larger Washer Grade A Φ8 Spring Washer M8×35 Hexagon Head Bolt Step 5: As shown in the picture, pull...
- Page 13 JEEP WRANGLER M8×20 Hexagon Head Bolt Step 6: As shown in the picture, tighten the hexagon head bolt in Step 7: As shown in the picture, tighten the hexagon head bolt the step 6 to install the motor linkage (Tighten Torque 23Nm) . (Tighten Torque 23Nm) .
- Page 14 JEEP WRANGLER M8×20 Hexagon Head Bolt Step 10: As shown in the picture, tighten the hexagon head bolt in Step 11: As shown in the picture, tighten the hexagon head bolt. the step 10 to install the motor linkage. (Tighten Torque 23Nm) (Tighten Torque 23Nm) Socket Cap Screw Step 12:As shown in the picture, tighten socket cap screw to connect board and motor linkage (Tighten Torque 12Nm).
- Page 15 JEEP WRANGLER Note: Put pin of motor protective plate JP-L into this hole. Motor Protective Plate JP-L Φ12 Flat Washer Grade A Φ12 S i Φ12 Spring Washer M12×35 Hexagon Head Bolt M12 Tensioning Block Step 14: Install motor protective plate JP-L according to above picture.
- Page 16 JEEP WRANGLER Status of Power Board Get Back www.tmax.biz...
-
Page 17: Electrical Installation
JEEP WRANGLER El t i Electric Installation of Magnetic Control Power 4 Connect white and brown signal wire 4.Connect white and brown signal wire Board with wired magnetic induction module . Switch 1. Pull out the fuse and connect the battery wire. - Page 18 JEEP WRANGLER Mounting Bracket of Controller Step 2：Install the mounting bracket M8×25 Hexagon Flange Bolt of controller， then screw the hexagon flange bolt and tighten it (Tighten torque is 30Nm). Step 3: Set the controller shown controller shown as in the picture and tie with two Iron wire tie iron wire ties.
- Page 19 JEEP WRANGLER Beam Step 4：The arrangement of motor wire and LED lamp wire: Arrange the motor connection wire along the beam as shown in the picture, the motor wire plug extends to motors of linkage. At least , adjust the wire harness to make sure it is tidy and beautiful.
- Page 20 JEEP WRANGLER White signal wire and Brown signal wire power board switch A -pillar panel wire Sill panel Step 5: Connection of signal wire: Pry the sill panel and A-pillar panel on the left above . Pull the brown signal wire into the vehicle through the rubber grommet of chassis on the right side Then the white signal wire extends to the left side of the vehicle under the through the rubber grommet of chassis on the right side.
- Page 21 JEEP WRANGLER Magnetic Inductor Installation Induction part C Induction part C Wire Harness Magnetic Inductor B-pillar on the right side (open the B-pillar panel) panel) Earthing stud D Earthing stud D (Negative) Remove the double-sided Tighten the nut connecting adhesive tape at the back of B and ground terminal of Insert the door signal wire C, and stick one end on one...
- Page 22 JEEP WRANGLER Step 7：Sort out the wire harness and close the panels. The installation of white signal wire on the left side is same with the right side . www.tmax.biz...
- Page 23 JEEP WRANGLER Step 8: Installation of LED lamp : Tear off the double-sided adhesive tape behind the LED lamp and stick it to the thin wall blow the apron. The distance from designated pasting position of front and rear LED lamp to front door line of front door is shown as the picture (The distance of the front lamp is 560mm, and the rear lamp is 1650mm).
- Page 24 JEEP WRANGLER S mmar of Electric Part Summary of Electric Part Wired magnetic induction module arrangement Battery Power board Signal wire switch Motor wire arrangement arrangement Controller Motor wire connection P ll i Pull signal wire and power board switch into the vehicle i h i hi l Step 10 : Check out the power board switch of controller to make sure it is off.
- Page 25 JEEP WRANGLER Instructions of Power Board Switch Stick the power board switch with 3M tape Off status: Press “1” under the left side of On status: Press “0” steering wheel. I. Function of power board switch Turn off the switch when no need of power board or inconvenience of power board , then the power board will automatically get back and stop working to avoid any impact when use the vehicle .
-
Page 26: Maintenance
JEEP WRANGLER Maintenance Inspect the normal operation of the mechanism. 3 months Periodical Inspect damage for each cable connection and the bare part outside of the vehicle beam. Inspection Inspect screw’s looseness of motor and power board . Clean the sediment on time for power board and the linkages. Special Case Inspection Clean the ice on time for power board and the linkages. - Page 27 JEEP WRANGLER T-MAX Product Warranty Instructions Thank you very much for choosing our product! I Maintenance Instruction I Maintenance Instruction 1、During warranty period, T-MAX provides free maintenance for any malfunction related to the manufacturer. Warranty period lasts 24 months or 5 kilo in 2 years after sale.
-
Page 28: Warranty Card
JEEP WRANGLER Warranty card Product Type User name Product Name 7、Forbidding high temperature when using the power board; Factory number Address 8、The heads of both sides of the single pedal are made of plastic. They are pedal's exterior decorating parts. Do not board; d l' Date of purchase 9、Do not put thick mats or other debris on power board to avoid the... - Page 29 Produced by T-MAX(HANGZHOU)TECHNOLOGY CO.,LTD www.tmax.biz...
Need help?
Do you have a question about the E-BOARD PST01-0210 and is the answer not in the manual?
Questions and answers