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Table of Contents
Related Manuals for GOKARTS USA GY6 150
Summary of Contents for GOKARTS USA GY6 150
- Page 1 BUGGY SETUP GUIDE Volume GOKARTSUSA GY6 150, CN250 Buggy Setup Guide...
- Page 2 GOKARTSUSA.COM (800) 603-1437 GY6 150, CN250 DUNE BUGGY Buggy Setup Guide GOKARTSUSA.COM 2000 Highway 50 • S. Lake Tahoe, CA 96150 Phone 800.603.1437 GokartsUSA is a Nationwide Supplier of Powersports Products...
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Page 3: Table Of Contents
GOKARTSUSA.COM (800) 603-1437 Table of Contents CONTENTS Factory Direct Mechanic Advisory Components to be Installed Buggy Setup Uncrate your Buggy Attach Shock Absorbers Install Wheels Battery Installation Seat Installation Steering Wheel Installation Roll Cage Installation Install Radiator Coolant (250 models) Install Engine Oil Install Gear Oil Fuel Line Installation... -
Page 4: Factory Direct
GOKARTSUSA.COM (800) 603-1437 SETUP Buggy Factory Direct When you purchase a Buggy Factory Direct, you can save a substantial amount of money. However, this means you must perform the vehicle setup when your Buggy arrives. Your Buggy is NOT A KIT. Your Buggy is assembled at the Factory, and then packaged for shipping. -
Page 5: Buggy Setup
GOKARTSUSA.COM (800) 603-1437 Buggy Setup This manual serves as a general guideline and is not model specific Buggies are assembled, tested and adjusted at the factory, and then packaged for shipping Your Buggy will arrive with ALL MAJOR COMPONENTS INSTALLED including, Engine, Transmission, Brakes, Steering Systems, and Controls etc Setup generally requires installation of:... - Page 6 GOKARTSUSA.COM (800) 603-1437 Your Buggy will arrive in a metal Crate GokartsUSA is a Nationwide Supplier of Powersports Products...
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Page 7: Uncrate Your Buggy
GOKARTSUSA.COM (800) 603-1437 Uncrate your Buggy WARNING: Buggies weigh 500 pounds or more. Make sure to have some help for this step Remove all of the bottom bolts from around the crate and lift the upper part of the crate frame as one piece. COMPONENTS TO BE INSTALLED: •... -
Page 8: Attach Shock Absorbers
GOKARTSUSA.COM (800) 603-1437 Attach the Shock Absorbers Line up the shock with its mount on the frame, insert the bolt, thread on the nut and tighten Repeat this process on the other side GokartsUSA is a Nationwide Supplier of Powersports Products... -
Page 9: Install Wheels
GOKARTSUSA.COM (800) 603-1437 Install the Wheels • Jack up one side of the buggy and insert jack stands • Remove the 4 lug nuts and washers the hub Some Buggies ship with uni-directional tires while others come with bi-directional tires •... - Page 10 GOKARTSUSA.COM (800) 603-1437 Place the wheel onto the hub Install the lug nuts. The flat washer goes on first, then the lock washer, then the lug nut GokartsUSA is a Nationwide Supplier of Powersports Products...
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Page 11: Battery Installation
GOKARTSUSA.COM (800) 603-1437 Battery Installation Battery Kit: • Battery • Battery Acid • Battery Cell Caps • Rubber Battery Cushion • Battery Cover • Terminal Screws Battery Setup: 1. Follow the enclosed instructions to fill the battery with the battery acid 2. - Page 12 GOKARTSUSA.COM (800) 603-1437 The RED wire connects to the POSITIVE (+) terminal, The BLACK wire connects to the NEGATIVE (-) terminal NOTE: Do NOT reverse these connections, or you will damage the electrical system and void your warranty GokartsUSA is a Nationwide Supplier of Powersports Products...
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Page 13: Seat Installation
GOKARTSUSA.COM (800) 603-1437 Install Seats Place the seat in the buggy and use the seat adjustment rails to align the mounting bolts with the mounting tabs Thread the mounting nuts onto the bolts and tighten them GokartsUSA is a Nationwide Supplier of Powersports Products... -
Page 14: Steering Wheel Installation
GOKARTSUSA.COM (800) 603-1437 Install Steering Wheel Remove the nuts from the steering wheel mounting screws Line up the screws with the holes in the steering wheel mount NOTE: Ensure that your front wheels are aimed straight ahead before attaching the steering wheel GokartsUSA is a Nationwide Supplier of Powersports Products... -
Page 15: Roll Cage Installation
GOKARTSUSA.COM (800) 603-1437 Install Roll Cage Remove the roll cage mounting bolts and adaptors from the front and rear mounts Insert the front of the bar into the front mount first, then insert the rear of the bar into the rear mount Insert the screws and thread the adaptor nuts onto them, but do not tighten at this time NOTE: Sometimes it takes a bit of jockeying the bar around to get... -
Page 16: Install Radiator Coolant (250 Models)
GOKARTSUSA.COM (800) 603-1437 Install Radiator Coolant (250 Models) Your Buggy ships from the factory with NO coolant in the cooling system. If anything, it is shipped with water only. BEFORE operating your buggy, you MUST: 1. Purchase a bottle of automotive antifreeze 2. -
Page 17: Install Engine Oil
GOKARTSUSA.COM (800) 603-1437 Install Engine Oil Engine Oil Even though your Buggy is shipped from the factory with some oil in the crankcase, there is almost always leakage during transit. You must check and fill your engine to the proper oil level using the dipstick on the engine oil filler plug before operating your engine. -
Page 18: Fuel Line Installation
GOKARTSUSA.COM (800) 603-1437 Install the Fuel Line Fuel Line Identify the Fuel Line. Most 150 and 250 Buggies have 2 lines coming out of the Fuel Valve. One Line, usually the one with a Fuel Filter connected to it, is the Fuel Line. The other line is the Vacuum Line. -
Page 19: Vacuum Line Installation
GOKARTSUSA.COM (800) 603-1437 Install the Vacuum Line Vacuum Line The remaining line connected to the Fuel Valve is the Vacuum Line. Proper installation of the Vacuum Line is important because it opens the Fuel Valve with Vacuum. Connect the Fuel Valve’s vacuum line to the engines vacuum Y-connector as shown below: NOTE: Sometimes, the factory will plug the Y-connector into the Carburetor drain hose for shipment.
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