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LITEWERKS LITE BLOX LB Series Instruction Manual

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LITE BLOX
INSTRUCTION
MANUAL
VERSION 01.1 - EN
August 2020

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Summary of Contents for LITEWERKS LITE BLOX LB Series

  • Page 1 LITE BLOX INSTRUCTION MANUAL VERSION 01.1 - EN August 2020...
  • Page 2 LITE BLOX INSTRUCTION MANUAL VERSION 01.1 - EN August 2020...
  • Page 3 I N D E X I N D E X 3. PRODUCT SPECIFICATIONS 5. BATTERY USE 6. MAINTENANCE Index 3.1. Technical Specifications 5.1. Overview 6.1. General 3.1.1. Electrical 5.2. Charging 6.2. Inspection 3.1.2. Mechanical 5.2.1. Charging rate 6.3. Cleaning 3.1.3. Charging 5.3.

  • Page 4: Safety Guidelines

    SAFETY GUIDELINES VERSION 01.1 - EN August 2020 L I T E W E R K S G M B H + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 I N F O @ L I T E B L O X . D E L I T E W E R K S G M B H + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 I N F O @ L I T E B L O X .
  • Page 5 1 | S A F E T Y G U I D E L I N E S 1 | S A F E T Y G U I D E L I N E S GENERAL ADVICES ATTENTION! Please read the following Please pay close attention to the following advices in order to ensure best performance at any time for instructions carefully.

  • Page 6: Product Labeling

    1 | S A F E T Y G U I D E L I N E S 1 | S A F E T Y G U I D E L I N E S DISPOSAL PRODUCT LABELING Dispose the Li-ion battery in accordance with local, state and federal laws and regulations. Please note that Li-ion batteries have to Batteries may be returned to the manufacturer.
  • Page 7 INTRODUCTION VERSION 01.1 - EN August 2020 L I T E W E R K S G M B H + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 I N F O @ L I T E B L O X . D E L I T E W E R K S G M B H + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 I N F O @ L I T E B L O X .

  • Page 8: Product Description

    2 | I N T R O D U C T I O N 2 | I N T R O D U C T I O N PRODUCT DESCRIPTION Our LBXXXX(MS) high performance battery series has been developed extensively over the past 6 years We invented a groundbreaking, for maximum performance, reliability and safety.

  • Page 9: Intended Use

    2 | I N T R O D U C T I O N 2 | I N T R O D U C T I O N INTENDED USE GLOSSARY OF TERMINOLOGY Our LBXXXX(MS) series Li-ion battery is only to be used as a power source for starting combustion en- Intelligent Batterymanagement System gines, with a 12V board net, backed by common automotive alternators.

  • Page 10: Product Specifications

    PRODUCT SPECIFICATIONS VERSION 01.1 - EN August 2020 L I T E W E R K S G M B H + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 I N F O @ L I T E B L O X . D E L I T E W E R K S G M B H + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 I N F O @ L I T E B L O X .

  • Page 11: Technical Specifications

    3 | P R O D U C T S P E C I F I C A T I O N S 3 | P R O D U C T S P E C I F I C A T I O N S TECHNICAL SPECIFICATIONS 3.1.1 ELECTRICAL 3.1.3 CHARGING...

  • Page 12: Environmental Conditions

    3 | P R O D U C T S P E C I F I C A T I O N S 3 | P R O D U C T S P E C I F I C A T I O N S 3.1.4 TEMPERATURE ENVIRONMENTAL REQUIRED...

  • Page 13: Scope Of Delivery

    3 | P R O D U C T S P E C I F I C A T I O N S 3 | P R O D U C T S P E C I F I C A T I O N S SCOPE OF DELIVERY CONNECTIONS A - 1x LITE BLOX battery LBXXXX(MS)

  • Page 14: Optional Components

    3 | P R O D U C T S P E C I F I C A T I O N S 3 | P R O D U C T S P E C I F I C A T I O N S PROTECTION THRESHOLDS OPTIONAL COMPONENTS The protection limits are implemented to protect the Li-ion battery from unintentional...

  • Page 15: Installation

    INSTALLATION VERSION 01.1 - EN August 2020 L I T E W E R K S G M B H + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 I N F O @ L I T E B L O X . D E L I T E W E R K S G M B H + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 I N F O @ L I T E B L O X .

  • Page 16: First Use

    Fig 8: First use 1 Carefully check your LITE BLOX battery for damages right after unpacking. In case of damage or pre-use, contact your reseller or LITEWERKS GmbH. Never install or use a battery which appears to be damaged! To prevent malfunction before first use, every LITE BLOX is being shipped deactivated from factory...
  • Page 17 4 | I N S T A L L A T I O N 4 | I N S T A L L A T I O N Attach the vehicles pole clamps All cables must be protected (first plus / then minus pole). against vibrations, chafing &...

  • Page 18: Connecting Wires

    4 | I N S T A L L A T I O N 4 | I N S T A L L A T I O N 4.3.1 PLACEMENT Before it is used, the battery must be positioned in such a way that it will not move around in its compart- ment during use and that none of the connecting cables are being stretched or harmed.

  • Page 19: Battery Use

    BATTERY VERSION 01.1 - EN August 2020 L I T E W E R K S G M B H + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 I N F O @ L I T E B L O X . D E L I T E W E R K S G M B H + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 I N F O @ L I T E B L O X .
  • Page 20 5 | B A T T E R Y U S E 5 | B A T T E R Y U S E OVERVIEW ! W A R N I N G ! Follow the safety guidelines of chapter 1. Venting holes for gas and pressure exchange Battery-ID containing Serial-No.

  • Page 21: Charging Rate

    5 | B A T T E R Y U S E 5 | B A T T E R Y U S E 5.2.1 CHARGING RATE CHARGING Find the charge rates for the respective LITE BLOX model below and make ! C A U T I O N ! sure to respect the indicated charge current.
  • Page 22 5 | B A T T E R Y U S E 5 | B A T T E R Y U S E 5.3.3 SELF PROTECTION INTELLIGENT BMS The I.K.O.S. is also proactively protecting your LITE BLOX when leaving the intended operating range for In the following chapters the expression ‘deactivated’...
  • Page 23 5 | B A T T E R Y U S E 5 | B A T T E R Y U S E SITTING TIME VEHICLE INTEGRATION The sitting time of the LITE BLOX depends on its deactivation status as well as on the bluetooth connec- In modern vehicles intelligent battery-management systems (IBS) can be found.

  • Page 24: Start Page

    5 | B A T T E R Y U S E 5 | B A T T E R Y U S E LITE BLOX „REMOTE“ APP Our LITE BLOX Remote APP is available to be used on Android (Play Store) or iOS (Apple Store) sys- 5.6.1 START PAGE tems.

  • Page 25: Status Display

    5 | B A T T E R Y U S E 5 | B A T T E R Y U S E SOC feedback Voltage Ampere meter Open / close table 5.6.2 CONNECTING 5.6.3 STATUS DISPLAY To connect to your LITE BLOX, proceed as follow- The main screen of the APP is showing the status ing: of your LITE BLOX battery The battery element at the...
  • Page 26 5 | B A T T E R Y U S E 5 | B A T T E R Y U S E 5.6.4 DEACTIVATION 5.6.5 REACTIVATION In the lower area of the main page of the app, the In case of a cut off by the self protection function two switches for the I.K.O.S.
  • Page 27 5 | B A T T E R Y U S E 5 | B A T T E R Y U S E 5.6.6 MENU 5.6.7 CHARTS 5.6.9 FIRMWARE UPDATE 5.6.11 TELEMETRY DATA At the top left corner of the main page, a menu- To trace the operational parameters voltage, cur- The LITE BLOX’s BMS functions and features are In order to comprehensively monitor the opera-...
  • Page 28 5 | B A T T E R Y U S E 5 | B A T T E R Y U S E should not be changed should not be changed 5.6.12 RACING LOGIN (MS VERSION ONLY! ) deactivate to protect yourself from misuse when car used in a traffic environment There is the possibility to activate a „Racing config- uration“...
  • Page 29 5 | B A T T E R Y U S E 5 | B A T T E R Y U S E BMS14V2ECU (ID = 0X301 / CALIBRATE) (FREQ. = 20MS [50HZ]) CAN BUS (MS-VERSION ONLY) BITS SIZE GAIN ENGINEERING RANGE DESCRIPTION...
  • Page 30 5 | B A T T E R Y U S E 5 | B A T T E R Y U S E 5.8.2 WIRING HARNESS EXTERNAL KILLSWITCH (MS-VERSION ONLY) ! C A U T I O N ! Make sure that the GROUND (yellow) is connected to the vehicles mass at any time - otherwise the Kill-Switch will not work! 5.8.1 CONNECTOR LAYOUT (DEUTSCH ASL006 - 05SN)
  • Page 31 5 | B A T T E R Y U S E 5 | B A T T E R Y U S E 5.8.3 KILLSWITCH STATES Killswitch circuit closed. Killswitch circuit open. LITE BLOX is activated and LITE BLOX is deactivated and engine is running.

  • Page 32: Maintenance

    6 | M A I N T E N A N C E 6 | M A I N T E N A N C E INSPECTION Inspect for loose and/or damaged wiring and contacts, cracks, deformations, leakage or damage of any other kind.

  • Page 33: Storage Instructions

    For the case that you need your LITE BLOX to be repaired or if you no longer want to keep the LiFePO4 battery cells. In this case, do not at- peripheral loads (physically or activate the it, please contact the LITEWERKS customer service. tempt to recharge or use it anymore and contact I.K.O.S. function).
  • Page 34 1 0 | T R O U B L E S H O O T I N G 1 0 | T R O U B L E S H O O T I N G Your LB is Can you switched off.

  • Page 35: Warranty And Liability

    11. WARRANTY & LIABILITY 1 Upon delivery the customer is obliged to imme- 3 LITEWERKS grants a 5 years limited warranty for 5 Except as specified in §3 and §4 LITEWERKS diately verify whether the products have been damages caused by manufacturing defects makes no warranty, whether express or implied, damaged during transport.
  • Page 36 L I T E W E R K S G M B H + 4 9 ( 0 ) 7 5 3 1 / 9 4 5 2 5 2 5 I N F O @ L I T E B L O X . D E...

This manual is also suitable for:

Lite blox lb14xx seriesLite blox lb20xx seriesLite blox lb28xx seriesLite blox lb ms seriesLite blox lb14 seriesLite blox lb14 ms series ... Show all

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