Related Manuals for SAF-HOLLAND FWAL Series
Summary of Contents for SAF-HOLLAND FWAL Series
- Page 1 Rebuild/Repair Manual AL Aluminum NoLube Series ™ Fifth Wheels RK-AL-A-L, RK-AL-A-L-MET and RK-AL-A-80-L Rebuild Kits FWAL Assembly Series XA-AL Top Plate Series XL-FW535 Rev G...
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Page 2: Table Of Contents
XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 3: Section 2 - Model Identification
THIS PRODUCT COULD RESULT IN TRACTOR TRAILER SEPARATION CAUSING SERIOUS INJURY OR DEATH. XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 4: Xa-Al Series Exploded View (Prior To May 2013)
Lube Plate Bracket Pins and Cushions Bracket Pins and Bushings, ILS XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 5: Xa-Al Series Parts List (Prior To May 2013)
* Not sold individually – must be purchased in a kit. XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 6: Xa-Al Series Exploded View (After May 2013)
Lube Plate Bracket Pins and Cushions Bracket Pins and Bushings, ILS XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 7: Xa-Al Series Parts List (After May 2013)
* Not sold individually – must be purchased in a kit. Rubber Washer XB-60144 XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 8: Xa-Al-A-80-L (Air Release) Exploded View
Lube Plate Bracket Pins and Cushions Bracket Pins and Bushings, ILS XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 9: Xa-Al-A-80-L (Air Release) Parts List
* Not sold individually – must be purchased in a kit. XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 10: Section 3 - Top Plate Removal
NOTE: Follow instructions published by lifting device manufacturer for proper operation of lifting device. XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 11: Section 6 - Hook And Lock Installation
Place the release cam over the hook and align the holes as illustrated (Figure 8). HOOK ALIGN HOLES XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. - Page 12 Figure 11 ADJUSTING PIN NEVER-SEEZ ® GREASE GREASE LOCK PIN LOCK XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
- Page 13 ADJUSTING PIN 1-3/8" DIA RETAINING RING LOCK PIN LOCK SHIM RINGS HOOK XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
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Page 14: Section 7 - Release Handle Installation
END OF RELEASE CAM Figure 16 REFASTEN HANDLE SUPPORT BRACKET AND HARDWARE XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. - Page 15 FACING UP NOTCH IN AIR CYLINDER BRACKET HANDLE SUPPORT BRACKET WINDOW XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
- Page 16 HEX HEAD CAP SCREWS AIR CYLINDER PICKUP Figure 22 LUBRICATE LUBRICATE XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
- Page 17 WINDOW M12 x 1.75 x 20 mm HEX HEAD CAP SCREW XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
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Page 18: Section 8 - Springs Installation
LOCK EXTENSION SPRING XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 19: Section 9 - Release Cam Pivot Bolt Installation
WASHER have a thread-locking compound. RELEASE CAM WASHER RELEASE CAM BUSHING XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 20: Section 10 - Pocket Insert Inspection
NOTE: Follow instructions published by lifting device manufacturer for proper operation of lifting device. XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 21: Section 12 - Top Plate Installation (For Cast Mounting Brackets)
Torque the hex head cap screws to 50-60 ft.-lbs. (68-81 N•m). XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. -
Page 22: Section 13 - Fifth Wheel Adjustment
CLOSE LOCKS Figure 35 ADJUSTING PIN LOW HEAD SOCKET CAP SCREW XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc. - Page 23 ROTATE TOOL SIDE-TO-SIDE TO CHECK FOR OVER-TIGHTENING J-HOOK PULL HANDLE COUNTER-CLOCKWISE TO REMOVE TOOL XL-FW535 Rev G · 2014-08-11 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
- Page 24 SAF-HOLLAND Original Parts are tested and designed to provide maximum performance and durability. Will-fits, look-alikes or, worse yet, counterfeit parts will only limit the performance potential and could possibly void SAF-HOLLAND’s warranty. Always be sure to spec SAF-HOLLAND Original Parts when servicing your SAF-HOLLAND product.
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