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SAF-HOLLAND FW6170 Maintenance And Operating Instructions

Railcar trailer hitch

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SAF-HOLLAND Group
Failure to read, understand and follow the
important information contained herein may
result in a hazardous condition, or cause a
hazardous condition to develop.
WARNING
Relative to railcar hitch operations, there are
other checks, inspections and procedures
not listed here which are necessary, prudent
and /or required by law. The following is in
OPERATING INSTRUCTIONS:
COUPLING PROCEDURES (Loading):
TRAILER
TRAILER
PLATE
RAILCAR HITCH
TOP PLATE
KINGPIN
Kingpin automatically retracts lock
upon entering "lock opening"
XL-FW1141-07
FW6170
LOCK
MAINTENANCE
OPERATING INSTRUCTIONS
FW6170 Railcar Hitch
Vertical Load: 15 tonnes
Coupling Height (adjustable):
880, 980 and 1130 mm
Weight: 353 kg
Suitable for trailers with 2" Kingpin
addition to these and pertain to the railcar
hitch only.
Perform these procedures with the area
clear of obstacles and other personnel.
This product ist designed and intended
for use only with a "reach stacker" or
crane type trailer loading and unloading.
1. Check out the railcar hitch before coupling.
A. Inspect the railcar hitch for visible damage prior
to each loading operation.
B. The railcar hitch must be properly lubricated.
C. Check that the correct railcar hitch height has
been selected.
D. The railcar hitch is locked prior to loading and
must not be opened.
2.
Coupling operation.
A.
The trailer must be positioned over the railcar
hitch, so that the kingpin is directly above the
guide ring.
B. The trailer should be lowered until the trailer
plate is in contact with the railcar hitch top plate
and the kingpin is correctly located in the guide
ring.
NOTE: The locking mechanism automatically opens
when the kingpin is entered into the guide ring
and subsequently locks automatically.
KINGPIN
Lock automatically engages as kingpin is
lowered into "lock opening"
AND
LOCK
1

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Summary of Contents for SAF-HOLLAND FW6170

  • Page 1 FW6170 MAINTENANCE OPERATING INSTRUCTIONS SAF-HOLLAND Group FW6170 Railcar Hitch Vertical Load: 15 tonnes Coupling Height (adjustable): 880, 980 and 1130 mm Weight: 353 kg Suitable for trailers with 2" Kingpin Failure to read, understand and follow the addition to these and pertain to the railcar important information contained herein may hitch only.
  • Page 2 SAF-HOLLAND Group COUPLING PROCEDURE (continued): Inspection of the railcar hitch after loading. The kingpin must be fully inserted into the guide ring and there must be no gaps between the trailer plate and the railcar hitch top plate. CORRECT WRONG...
  • Page 3 SAF-HOLLAND Group SETTING UP THE RAILCAR HITCH HEIGHT: The railcar hitch FW6170 can be set at three coupling 1130* heights in order to be loaded with different types of trailers. In the lowered position the railcar hitch allows the wagon to be loaded with standard containers...
  • Page 4 SAF-HOLLAND Group LUBRICATION Periodic lubrication of the railcar hitch FW6170 is to be conducted at least every four months by using a water resistant, lithium based grease. We recommend a long-term pressure grease NLGI class 21 with MoS2 or, e.g. MOTOREX. The lubrication intervals must be adapted to the respective operating conditions, shorter and longer intervals are possible.
  • Page 5: Periodical Maintenance Procedure

    Maintenance and repair work on the railcar hitch may only be performed by qualified personnel at certified specialist workshops. In this regard, special hazards must be taken into account if SAF-Holland Verkehrstechnik original parts are not used or retaining elements are used more then once.
  • Page 6: Tool List

    SAF-HOLLAND Group MAINTENANCE - DAMAGE EVENT Shock Absorber Elements In case of a shock in the longtitudinal direction of the TWIN-wagon the Shock Absorbers can be damaged. In this case the wagon may continue only after appropriate securing of the semi-trailer and has to be transported under...
  • Page 7 SAF-HOLLAND Group Replacement of the Shock Absorber Elements 1. Loosen the lock nut (10) and the bolt (11) 2. Remove pressure plate (9) 3. Slide guide ring (8) 4. Remove old shock absorber elements (1) 5. Insert new shock absorber elements 6.
  • Page 8 SAF-HOLLAND Group Replacement of the operating handle The operating handle can be replaced with the railcar hitch in situ. The railcar hitch must be in the upper position. Mount handle from inside 1. Remove split pin (2) 2. Remove the old operating handle 3.
  • Page 9 SAF-HOLLAND Group RAILCAR HITCH TOP PLATE ASSEMBLY XA-76101 NOTE: For simplification the top plate assembly is shown upside down...
  • Page 10 SAF-HOLLAND Group PAR T S L I ST F O R TOP P LAT E A S S E MB LY X A - 76 1 0 1 REQ'D ITEM PART NO. PART NAME XA-77144 Top plate XB-76030 Hex. bolt, M20 x 55...
  • Page 11 SAF-HOLLAND Group...
  • Page 12 SAF-HOLLAND Group PA RT S L IST FO R BASE ASSEMBLY XA-76 100 ITEM PART NO. REQ'D. DESCRIPTION XA-76109-A Baseplate XA-76123 Drive Shaft XB-E-61135 Spring Pin, O10 x 45 XA-76121 Axle XA-76135 Lever 33023 Washer, O10 XA-76141 Bushing XA-76182 Control Lever...
  • Page 13 SAF-HOLLAND Group...
  • Page 14 SAF-HOLLAND Group PARTS LIST FOR BASE ASSEMBLY XA-76100 - OLD VERSION ITEM PART NO. REQ'D. DESCRIPTION XA-76109-A Baseplate XA-76123 Drive Shaft XB-E-61135 Spring Pin, O10 x 45 XA-76121 Axle XA-76135 Lever 33023 Washer, O10 XA-76141 Bushing XA-76182 Control Lever XA-76140...
  • Page 15 Phone: +49 (0) 6095-301302 Phone: +49 (0) 7731-1443-344 Fax: +49 (0) 6095-301200 Fax: +49 (0) 7731-1443-200 Copyright August 2010-SAF-HOLLAND. All information contained in this document is correct at time of copyright and is subject to change without notification all rights reserved XL-FW1141-07 www.safholland.com...