HBX ZON-0550 Installation Manual
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HBX ZON-0550 Installation Manual

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Installation Manual
ZON-0550
Version 2.02
• Zone Control
ZON-0550
HBX Control Systems Inc.

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Summary of Contents for HBX ZON-0550

  • Page 1 Installation Manual ZON-0550 Version 2.02 • Zone Control ZON-0550 HBX Control Systems Inc.

  • Page 2: Table Of Contents

    Control Systems Inc. H B X Z O N - 0 5 5 0 Z o n e C o n t r o l V e r s i o n 2 . 0 2 Table of ConTenTs Introduction .................... 1-4 Safety Symbols &...

  • Page 3: Introduction

    State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. safeTy syMbols & WaRnInGs The HbX Zon-0550 is a microprocessor based controller and as such is not to be regarded as extreme Hazard a safety (limit) control.

  • Page 4: Description

    The ZON-0550 is an intelligent, microprocessor based zone control for the 0550 series controls, or standalone zone control. More than a standard zone control, the ZON-0550 is a Wi-Fi enabled zone control that has capability to control up to four (4) THM-0300/THM-0500 thermostats in any combination per controller plus fancoil (W-Y-G) control and Humidity Control (X), with expansion up to four (4) additional units that communicate wirelessly, for a maximum of twenty (20) zones.

  • Page 5: User Interface Indicator Leds

    Y G X Relays: Fan Coil Demands 240VAC 5A Max Heat LT/CD HT/HD Cool Humidity Input: 120VAC 15A Max ZON-0550 Relays: POWER Zone 1 Zone 2 Zone 3 Zone 4 Fan Coil Demands 240VAC 5A Max Zone Control Heat LT/CD...

  • Page 6: Technical Data And Dimensions

    H B X Z O N - 0 5 5 0 Z o n e C o n t r o l V e r s i o n 2 . 0 2 TeCHnICal DaTa anD DIMensIons TeCHnICal DaTa anD DIMensIons Specifications: Zon-0550 TeCHnICal DaTa 4 x THM-0300/THM-0500 Thermostat Communication inputs 3 x Fancoil outputs 24VAC 2A LT/CD HT/HD...
  • Page 7 H B X Z O N - 0 5 5 0 Z o n e C o n t r o l V e r s i o n 2 . 0 2 TeCHnICal DaTa anD DIMensIons TeCHnICal DaTa anD DIMensIons Specifications: TMX-0100 TeCHnICal DaTa 1 x 5VDC input...

  • Page 8: Wiring & Installation

    60 second delay to turn on the system pump. THM-0300 and THM-0500 wiring is Polarity 4. InPUT PoWeR Sensitive This input is to power the ZON-0550. 0.5 Amps at 120 VAC is required to power this device. Page 6...

  • Page 9: Installation

    1. Connect the THM-0300 or THM-0500 Thermostat to the control. If you are using a single thermostat, ensure it is connected to THM 1 on the control. Match the numbers on the THM-0300 or THM-0500 Pin Connectors to the numbers on the ZON-0550 Control. It is normal for the thermostat screen to blink upon startup. Page 7...

  • Page 10: Sequence Of Operation

    Cool Humidity When the thermostat stops calling for heat or cool the Input: 120VAC 15A Max zone will post purge for 60 seconds. Each zone output ZON-0550 POWER Zone 1 Zone 2 Zone 3 Zone 4 is energized for 60 seconds every 72 hours to prevent Zone Control pump seizure.

  • Page 11: Wifi System Setup

    Installation 1. Connect the CAB-0150 connector to the Wi-Fi port of the ZON-0550 on the right side of the control. The Cab-0150 connector length cannot be extended and no other connector shall be used for installation.

  • Page 12: Connect To A Wireless Network

    WiFi Setup --°F 9:41 AM 100% 1. After connecting the TMX-0100 to the ZON-0550 control, wait 60 seconds. Add Name Here If the red LED light (Wi-Fi) on the TMX-0100 is not blinking, press and hold CHOOSE A NETWORK down the reset button for 10 seconds, or until all the LED’s on the TMX- Home Network 0100 turn off, and then release.
  • Page 13 WiFi Setup --°F 9:41 AM 100% 1. After connecting the TMX-0100 to the ZON-0550 control, wait 60 seconds. If the red LED light (Wi-Fi) on the TMX-0100 is not blinking, press Add Name Here CHOOSE A NETWORK and hold down the reset button for 10 seconds and then release.

  • Page 14: Add Thermostats

    Sync-Code: AAAA-1234 Zone Setup Zone Setup System Setup Sequence 1 - 4 Sequence 1 - 4 Zone Setup adding thermostats to the HbX Thermolinx app Demand Demand Fancoil Setup Priority None Priority None 1. On the home screen, select “+ Device”.
  • Page 15 H B X Z O N - 0 5 5 0 Z o n e C o n t r o l V e r s i o n 2 . 0 2 7. The thermostats connected to your system will all automatically populate on the main page. If they do not, confirm that the sync code and password you specified are correct.

  • Page 16: Thermolinx App Initial Setup

    5. Enter a contractor code to unlock advanced settings Key: 12345 options. Contractor Code: Contact HbX Tech support for contractor code Technical Support Toll Free Phone: +1 (855) 410-2341 support@hbxcontrols.com Page 14...

  • Page 17: Thermolinx App Alarms

    THeRMolInX aPP alaRMs email The ThermoLinx App allows you to receive alarm by email notification (up to 2 emails) from the HBX server. Email #1 must be filled out to receive an alarm notification. Email #2 is a Alarm Settings...

  • Page 18: Thermolinx App Advanced Settings

    V e r s i o n 2 . 0 2 Advanced Settings Enter the contractor code in location settings from the home screen menu to unlock advanced settings. Contact HBX Tech Support for contractor code. Advanced Settings 83°F 9:41 AM...
  • Page 19 H B X Z O N - 0 5 5 0 Z o n e C o n t r o l V e r s i o n 2 . 0 2 Mode setup Advanced Settings 83°F 9:41 AM 100% 1.

  • Page 20: Pairing Multiple Zone Controls

    SYNC CODE: ABCD-1234 1. Go to the first THM-0300 (zone 1) on the ZON-0550 zone control that is connected to the TMX-0100 module. This is indicated on the screen on the thermostat as “Zone 1”. This will be your master zone control.
  • Page 21 H B X Z O N - 0 5 5 0 Z o n e C o n t r o l V e r s i o n 2 . 0 2 Paired Control steps SYSTEM SETUP ZONE SETUP ZONE SETUP 1) ZONE SETUP 1) SEQUENCE...
  • Page 22 Damper Zone Sync-Code: AAAA-1234 Zone Setup Zone Setup Zone Setup 1. Go to the first THM-0500 (zone 1) on the ZON-0550 zone control that is connected to the TMX-0100 module. Setup Menu Sequence 1 - 4 Sequence 1 - 4...
  • Page 23 Zone Setup Setup Menu Sequence 5 - 8 Schedule Demand Changeover AUTO Priority None Mode H B X Z O N - 0 5 5 0 Z o n e C o n t r o l Password AB12 System Setup V e r s i o n 2 .
  • Page 24 THM 4 noTe: Wiring input terminals for Fancoil Demand Thermostat Fancoil Outputs Outputs Communication Outputs the THM-0300 and THM-0500 ZON-0550 Zone Control are the same. DO NOT CONNECT POWER HERE 9 10 11 12 ZONE POWER PUMP ZN 1 ZN 2...
  • Page 25 THM 4 Fancoil Demand Thermostat Fancoil noTe: Wiring input terminals for Outputs Outputs Communication Outputs the THM-0300 and THM-0500 ZON-0550 Zone Control are the same. DO NOT CONNECT POWER HERE 9 10 11 12 ZONE POWER PUMP ZN 1 ZN 2...
  • Page 26 H B X Z O N - 0 5 5 0 Z o n e C o n t r o l V e r s i o n 2 . 0 2 3) 2 Paired ZON-0550 Controls with THM-0300/THM-0500 and Zone Pumps and Valves Fancoil 1...
  • Page 27 H B X Z O N - 0 5 5 0 Z o n e C o n t r o l V e r s i o n 2 . 0 2 4) ZON-0550 and CPU-0550 with THM-0300/THM-0500 and Zone Pumps Digital Aquastat...
  • Page 28 H B X Z O N - 0 5 5 0 Z o n e C o n t r o l V e r s i o n 2 . 0 2 5) ZON-0550 and ECO-0550 with THM-0300/THM-0500 and Zone Valves To use external room thermistor,...
  • Page 29 H B X Z O N - 0 5 5 0 Z o n e C o n t r o l V e r s i o n 2 . 0 2 6) ZON-0550 with Zone Valves and Dampers Zone 1...
  • Page 30 H B X Z O N - 0 5 5 0 Z o n e C o n t r o l V e r s i o n 2 . 0 2 7) ZON-0550 with Zone Pumps and Tank Pumps Fancoil...

  • Page 31: Troubleshooting Guides

    A zone demand needs to be made for the fancoil output to turn • Check priorities settings Zone lights flashing • The ZON-0550 is in Discovery mode or Pairing mode Demand outputs won’t turn on/ • Verify wiring wrong demands turning on •...
  • Page 32 No communication between modules • CAB-0150 connector is not connected properly to the control • Disconnect the Thermolinx module and power down the ZON-0550 control. Power it up and reconnect the Thermolinx module. If issue persists contact HBX tech support No Communication with •...

  • Page 33: Warranty Information

    In no event will HBX be liable for any damages, including loss of data, loss of profits, costs of cover or other incidental, consequential or indirect damages arising out of the installation, maintenance, commissioning, performance, failure or interruption of an HBX product, however caused and on any theory of liability.
  • Page 34 H B X Z O N - 0 5 5 0 Z o n e C o n t r o l V e r s i o n 2 . 0 2 noTes Page 32...
  • Page 35 H B X Z O N - 0 5 5 0 Z o n e C o n t r o l V e r s i o n 2 . 0 2 noTes Page 33...
  • Page 36 Phone: +1 (403) 720-0029 Fax: +1 (403) 720-0054 Email: inf o @ hbxcontrols.com Web: www.hbxcontrols.com Toll Free Technical Support: +1 (855) 410 2341 HBX Control Systems Inc. 4516 - 112 Avenue SE © HBX Control Systems Inc. 2018 Calgary, AB Canada T2C 2K2...

This manual is also suitable for:

Thermolinx tmx-0100

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