Blue Giant BGNR-30 Owner's Manual
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Blue Giant BGNR-30 Owner's Manual

Powered walkie reach stacker
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OWNER'S MANUAL
BGNR-30 POWERED WALKIE REACH STACKER
ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN
WARNING
Do not operate or service this product unless you have
read and fully understand the entire contents of this
manual. Failure to do so may result in property damage,
bodily injury or death.
ISSUE DATE: MAY 5, 2020 REV.0 (PART # 038-969E)

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  • Page 1 OWNER’S MANUAL BGNR-30 POWERED WALKIE REACH STACKER ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual. Failure to do so may result in property damage, bodily injury or death.
  • Page 2 BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL WARNING TO PREVENT SERIOUS RISK OF INJURY TO YOURSELF AND OTHERS OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS. This Reach Truck may become hazardous if adequate maintenance is neglected. Therefore, adequate maintenance facilities, trained personnel and procedures should be provided. Maintenance and inspection shall be performed in conformance with the following practices: 1.

  • Page 3: Table Of Contents

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL TABLE OF CONTENTS CORRECT USE AND APPLICATION REACH TRUCK DESCRIPTION APPLICATION ABOUT THE BGNR-30 WALKIE REACH STACKER OWNER’S PURCHASE RECORD INTRODUCTION WARRANTY INFORMATION EXCLUSION OF LIABILITY MANUFACTURER’S NOTE SAFETY PROCEDURES MOVING DANGER APPLICATION ENVIRONMENT...

  • Page 4: Correct Use And Application

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL TABLE OF CONTENTS CON’T. CHARGING THE BATTERY BATTERY REMOVAL AND INSTALLATION BATTERY MAINTENANCE BATTERY DISPOSAL REACH TRUCK MAINTENANCE OPERATIONAL SAFETY AND ENVIRONMENTAL PROTECTION MAINTENANCE SAFETY REGULATIONS SERVICING AND INSPECTION 8.3.1 MAINTENANCE CHECK LIST 8.3.2 LUBRICATION SCHEDULE 8.3.3...

  • Page 5: Reach Truck Description

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL REACH TRUCK DESCRIPTION APPLICATION The Reach Truck is reach electric Reach Truck with a steered drive wheel. It is designed for use on level floors to lift and transport palletised goods. Open bottom pallets or roll cages can be lifted. The capacity can be obtained from the data plate.

  • Page 6: About The Bgnr-30 Walkie Reach Stacker

    1.0 ABOUT THE BGNR-30 WALKIE REACH STACKER The BGNR-30 Powered Walkie Reach Stacker uses a pantograph to combine the tight maneuvering ability of a walkie straddle stacker with the operating flexibility of a counterbalanced truck. Power steering, proportional hydraulics, and tilt result in intuitive control and versatile performance.

  • Page 7: Introduction

    2.1 WARRANTY INFORMATION The following is a quick reference to important procedures that Thank you for purchasing Blue Giant products. We appreciate must be followed while using the industrial truck. It is not intended your business, and are confident that our product will serve you for to cover, or suggest that it does cover, all procedures necessary to many years to come.

  • Page 8: Safety Procedures

    11. Watch swing clearance when turning near walls, racks, pillars, or other obstacles. The BGNR-30 Powered Drive Straddle Truck is suitable for stacking 12. Start, stop, change direction, and travel smoothly. Slow down and handling materials on hard, level, smooth finished floors only.

  • Page 9: Operator's Manual Safety Message Color Identification

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 3.0 OPERATOR’S MANUAL SAFETY MESSAGE COLOR IDENTIFICATION This manual includes color-coded safety messages that clarify instructions and specify areas where potential hazard exists. To prevent the possibility of equipment damage and serious injury or death, please observe strictly the instructions and warnings contained in the messages.

  • Page 10: Reach Truck Assemblies

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 4.0 REACH TRUCK ASSEMBLIES ITEM COMPONENT ITEM COMPONENT Control shaft with control shaft head drive wheel Lifting device Key switch Blocking shelf Hoist frame Combined instrument (battery discharge monitor and operating hour meter) Plug...

  • Page 11: Control Handle

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 4.1 CONTROL HANDLE ITEM COMPONENT FUNCTION Control shaft with control shaft head drive wheel Tilting the mast backward or forward Reach backward & forward button Rech the mast backward or forward Lower & Lift switch...

  • Page 12: Battery Discharge Indicator

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 4.1.2 BATTERY DISCHARGE INDICATOR The LEDs (1) represent battery residual capacity, The LCD (2) displays the operating hours. Battery Discharge Indicator (1) When the Reach Truck has been released via the key switch, the battery charge status is displayed.

  • Page 13: Dimensions

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 4.1.5 DIMENSIONS ITEM DESCRIPTION CQE15A UNIT ITEM DESCRIPTION CQE15A UNIT Wheelbase 54.9 The minimum ground clearance of frame Height, mast lowered Free lift Aisle width , 1000 x 1200 See Form pallet crossways Lift height Height, mast extended 162.8...
  • Page 14 BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 4.1.5 DIMENSIONS CON’T. FORM C: FORM C: LENGTH ACROSS WHEEL ARMS LENGTH ACROSS WHEEL ARMS CQE15A CQE15A Mast Types Mast Types Two Stage Three Stage Two Stage Three Stage Mast Mast Mast Mast Aisle width for pallets Overall length (min) (lb) 88.62...

  • Page 15: Identification Points And Serial Plates

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 4.2 IDENTIFICATION POINTS AND SERIAL PLATES Reach Truck Serial Plate Model Number Example: Reach Truck Load Capacity: 15 = 1500 kg ITEM DESCRIPTION ITEM DESCRIPTION Reach Truck Serial Plate Key Switch Decal AC Power Decal “Never Put Your Hands in Inner and Outer”...

  • Page 16: Commissioning

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 5.0 COMMISSIONING 6.0 OPERATION 5.1 USING THE REACH TRUCK FOR THE FIRST TIME 6.1 SAFETY REGULATIONS FOR THE OPERATION OF REACH TRUCKS Only operate the Reach Truck with battery current. Preparing the Reach Truck for operation after delivery or transport.

  • Page 17: Operate And Run The Reach Truck

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 6.2 OPERATE AND RUN THE REACH TRUCK 6.2.1 PREPARING Before the Reach Truck can be commissioned, operated or a load unit lifted, the driver must ensure that there is nobody within the hazardous area.

  • Page 18: Lifting, Transporting And Depositing Loads

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL WARNING 6.2.2 TRAVEL, STEERING, BRAKING CON’T. If the control handle moves slowly or not at all to the upper 1. DRIVING brake zone, the Reach Truck must be taken out of service until the cause of this fault is be rectified.

  • Page 19: Parking The Reach Truck Securely

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 6.2.3 LIFTING, TRANSPORTING AND DEPOSITING 6.2.4 PARKING THE REACH TRUCK SECURELY LOADS CON’T. When you leave the Reach Truck it must be securely parked even LIFT if you only intend to leave it for a short time.

  • Page 20: Battery Maintenance & Charging

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 7.0 BATTERY MAINTENANCE & CHARGING 7.3 CHARGING THE BATTERY 7.1 SAFETY REGULATIONS FOR HANDLING ACID SAFETY REGULATIONS FOR CHARGING THE BATTERY: BATTERIES • To charge the battery, the Reach Truck must be parked in a Park the Reach Truck securely before carrying out any work on closed and properly ventilated room.

  • Page 21: Battery Removal And Installation

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 7.4 BATTERY REMOVAL AND INSTALLATION 7.5 BATTERY MAINTENANCE • Park the Reach Truck securely (See 6.2.4 Parking the Reach DO NOT OVERUSE BATTERY: Truck Securely). • Place the battery plug(1) or the battery cable in such a way that •...

  • Page 22: Reach Truck Maintenance

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 8.0 REACH TRUCK MAINTENANCE If the Reach Truck is to be cleaned with a water jet or a high- pressure cleaner, all electrical and electronic components must be 8.1 OPERATIONAL SAFETY AND ENVIRONMENTAL carefully covered beforehand as moisture can cause malfunctions.

  • Page 23: Servicing And Inspection

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 8.3 SERVICING AND INSPECTION Thorough and expert servicing is one of the most important requirements for the safe operation of the Reach Truck. Failure to perform regular servicing can lead to Reach Truck failure and poses a potential hazard to personnel and equipment.
  • Page 24 BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 8.3.1 MAINTENANCE CHECK LIST CON’T. MAINTENANCE INTERVAL • ITEM DESCRIPTION Check reach truck frame for damage • Reach Truck Check labels are present and complete • Frame Check mast attachment • Test Hydraulic system •...

  • Page 25: Lubrication Schedule

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 8.3.2 LUBRICATION SCHEDULE ISSUE DATE: MARCH 16, 2016 REV.0 (PART # 038-969E)

  • Page 26: Consumables

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 8.3.3 CONSUMABLES 8.3.4 MAINTENANCE INSTRUCTIONS HANDLING CONSUMABLES TYPE MATERIAL: PREPARE THE REACH TRUCK FOR MAINTENANCE AND REPAIRS: Consumables must always be handled correctly. Follow the manufacturer’s instructions. All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs.

  • Page 27: Decommissioning The Reach Truck

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL CHECKING ELECTRICAL FUSES: 8.3.4 MAINTENANCE INSTRUCTIONS CON’T. • Prepare the Reach Truck for maintenance and repairs (See 8.0 CHECK THE HYDRAULIC OIL LEVEL: Reach Truck Maintenance). • Open the front cover. • Add hydraulic oil if you heard an explosion sound from pipe •...

  • Page 28: Prior To Decommissioning

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 8.4.1 PRIOR TO DECOMMISSIONING 8.5 SAFETY CHECKS TO BE PERFORMED AT REGULAR INTERVALS AND FOLLOWING ANY UNUSUAL INCIDENTS • Thoroughly clean the Reach Truck. • Check the brakes. • Check the hydraulic oil level and replenish as necessary (See Carry out a safety check in accordance with national regulations.

  • Page 29: Troubleshooting

    BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL 6.0 TROUBLESHOOTING This chapter is designed to help the user identify and rectify basic faults or the results of incorrect operation. When locating a fault, proceed in the order shown in the table. FAULT...
  • Page 30 BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL NOTES 30 ISSUE DATE: MARCH 16, 2016 REV.0 (PART # 038-969E)
  • Page 31 BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL NOTES ISSUE DATE: MARCH 16, 2016 REV.0 (PART # 038-969E)
  • Page 32 Corporate 410 Admiral Blvd USA 6350 Burnt Poplar Road Mississauga, ON, Canada L5T 2N6 Greensboro, NC 27409 t 905.457.3900 f 905.457.2313 www.bluegiant.com If calling within North America: t 1.800.872.2583 f 1.888.378.5781 © Copyright Blue Giant Equipment Corporation 2017...

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