Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Axi MTC-1000
Summary of Contents for Axi MTC-1000
- Page 1 MTC-1000 Instruction, Operating, & Maintenance Manual MOBILE FUEL POLISHING SYSTEM REV03031000010220 5400 Division Dr. | Fort Myers, FL 33905 239 690-9589 | Toll Free 877-425-4239 | FAX 239 690-1195 www.AXI-International.com...
- Page 2 REV03031000010220...
-
Page 3: Table Of Contents
Servicing the Fine Filter ..............................10 Replacement Filter Chart ..............................10 Troubleshooting ................................11 Symptom Troubleshooting Guide ............................. 11 AXI International Limited Warranty ..........................12 Warranty Claim Procedure ............................... 13 Technical Assistance and Ordering ..........................14 Replacement Filter Elements ............................14 System Identification ................................ -
Page 4: General Overview
General Overview MTC-1000 Specifications Nominal Flow Rate……………………………………………. 15 GPM/900 GPH (56.8 LPM/3407 LPH) 7,200 gallons (27,255 liters) per 8-hour run 21,600 gallons (81,765 liters) per 24-hour run Primary Filter………………...………………………………… Mechanical Water Separator Secondary Filter……………………………………………….. 1, 3, 10, or 25μ Fine Filter or 3, 10μ Water Block Fuel Conditioner……………………………………………….. -
Page 5: System Components
System Components Control and Safety Devices • Vacuum & Pressure Gauges • Inlet and Outlet Ball Valves Inlet Ball Valve Outlet Ball Valve (Discharge Port 1) Outlet Ball Valve (Discharge Port 2) Pump/Motor • 1/2 HP Rotary Vane Pump • Pump Strainer Primary Filter/Water Separator •... -
Page 6: System Operation
Phase 1 AXI recommends 3 phases to successfully polish a fuel tank. This will ensure all contaminates are removed and the fuel is in optimal condition. The goal of Phase One is to remove any free water and sludge from the bottom of the tank without mixing the water into an emulsified state within the fuel. -
Page 7: Phase 2
3. To remove as much of the free water and sludge as possible, the Suction Hose (with a straight wand or pipe attachment) should be placed at the deepest part of the tank. 4. Turn on the Pump and be prepared to immediately switch it off once the fluid begins to fill the discharge container. 5. -
Page 8: Primary Inspection
Primary Inspection Upon arrival, the system and accessories must be visually inspected before installation. Improper handling during shipping may cause physical or electrical problems. Immediately report or note any damages to the shipper. Checklist If the packing crate shows signs of damage inspect the system for damage. Check the entire system for damage that could indicate internal mechanical or electrical problems. -
Page 9: Priming The System
Priming the System The pump supplied with the system is NOT automatically self-priming and must not be run dry. !WARNING! If the pump is allowed to run without fuel, pump damage can occur. Priming Procedure Before turning on the pump make sure the entire suction side of the system (suction hose, primary filter/water separator, plumbing, and pump) is primed and filled with oil/diesel fuel. -
Page 10: Maintenance
Maintenance The system should be visually inspected and tested a minimum of every six (6) months according to the procedure below during light duty cycles. Monthly inspections are recommended for systems that are being used in excess of an average of eight (8) hours a day and five (5) days a week. Preventative Maintenance Prior to performing the maintenance procedure ensure that: 1. -
Page 11: Servicing The Fine Filter
MTC SERIES FILTERS All Filters are absolute, unless otherwise noted | wb: waterblock | SS: Stainless Steel Screen Spin-On Filters 1µ B100/BIO 3µ 3µ WB 10µ 10µ WB 25µ 3µ X-Glass MTC-1000 FF-1 FF-3 WB-3 FF-10 WB-10 FF-25 FFZ-3 MTC-3000 FF-1... -
Page 12: Troubleshooting
Troubleshooting Symptom Troubleshooting Guide No fuel delivery Noisy operation 1. Pump does not run 1. Insufficient fuel supply 2. Pump is not primed 2. Air leaks in the inlet pipe 3. Fuel supply or return line blocked 3. Air or gas in fuel on the suction side 4. -
Page 13: Axi International Limited Warranty
This warranty is not intended to supplant normal inspection, care and service of the products covered by the user, and shall not obligate AXI International to provide free service during the warranty period to correct breakage, maladjustment, or other difficulties arising out of abuse, misuse, or improper care and maintenance of such products. Our... -
Page 14: Warranty Claim Procedure
AXI International reserves the right at any time to make changes in the design, material, function and specifications of its products. Any such changes shall not obligate AXI International to make similar changes in such products that were previously manufactured. -
Page 15: Technical Assistance And Ordering
Fort Myers, FL 33905 Tel: +1-239-690-9589 Fax: +1-239-690-1195 Email: info@axi-international.com Internet: www.axi-international.com Please provide the following information: Serial Number of your system, the required part numbers and quantity. The drawings/parts list included in this manual are the most accurate source of part numbers.
Need help?
Do you have a question about the MTC-1000 and is the answer not in the manual?
Questions and answers