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Model RY456
OPERATOR’S MANUAL
Rytan Model RY456 Semi-Automatic Key Duplicating Machine with 4-Way Jaws
for Cylinder Keys and Automotive Keys and Medeco
NEW CUTTER AND STYLUS CUTS GM AND KWIKSET TITAN KEYS
Rytan Products are Designed and Manufactured in the U.S.A.
KEY DUPLICATING
MACHINE
w/Medeco Capacity
WITH 4-WAY JAWS
INCLUDED!
ADJUSTABLE STYLUS
.0005”Accurate
(1/2 thousanth!)
Key Gauge Protector
INCLUDED!
READ AND UNDERSTAND THIS OPERATOR’S MANUAL AND BECOME
FAMILIAR WITH YOUR NEW MACHINE BEFORE YOU START CUTTING KEYS.
RYTAN, INC. - 1648 W. 134th St. Gardena, CA 90249
RYTAN, INC. RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE. PRICES MAY VARY FROM YOUR DISTRIBUTOR.
CLAMPS MORE KEYS
BUILT IN MICRO-ADJUST STYLUS
RY39 Auxillary Lamp Kit
ADDITIONAL COST
$53.50
RY20005 Complete
Carriage Assembly
ADD $380.00
ADD
NOW YOU CAN CUT KEYS LIKE GM AND KWIKSET
TITAN FIRST CUT WITH ONE SIDE STRAIGHT,
LIKE THE FACTORY!
NEW CUTTER RY20030 AND RY456276 STYLUS
CUTS MORE KEYS
Wire Brush
NEW 4-WAY JAWS
Kit
INCLUDED!
(800) 447-9826 - (310) 212-6002
I N C O R P O R A T E D
CLAMPS MORE KEYS
3-WAY
2-WAY
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Summary of Contents for Rytan RY456
- Page 1 FAMILIAR WITH YOUR NEW MACHINE BEFORE YOU START CUTTING KEYS. RYTAN, INC. - 1648 W. 134th St. Gardena, CA 90249 (800) 447-9826 - (310) 212-6002 RYTAN, INC. RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE. PRICES MAY VARY FROM YOUR DISTRIBUTOR.
- Page 2 TABLE OF CONTENTS...
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Page 3: Getting Started
INTRODUCTION GETTING STARTED SAFETY RULES MUST NOT... -
Page 4: Mounting The Machine
MOUNTING THE MACHINE... - Page 5 CUTTING STANDARD KEYS Bow-to-Tip Right-to-Left CUTTING DEEP CUTS IN SMALL KEYS Please see below for more Vise Jaw information. gentle NOTE: CUTTING STEEL KEYS IS NOT RECOMMENDED. NOTE:...
- Page 6 VISE JAWS STANDARD “A” JAW “C” JAW (0.142” deep) (0.260” deep) Fig.1 STANDARD “B” JAW “D” JAW (0.105” deep) (0.260” deep) Fig.2 CHANGING THE VISE JAW VISE JAW REPLACEMENT...
- Page 7 VISE JAW REPLACEMENT RY20080 KNOB WITH SHAFT ASSY. RY82 3-PC THRUST BEARING ASSY. RY20089 TOP VISE, JAW 4-WAY RY20047 BOTTON VISE, 4-WAY RY20046 VISE PLUNGER NEW 4-WAY VISES CLAMPS MORE KEYS Fig.3 TOP SHOULDER KEY GAUGING Key Vise Knob RY10054 Key Gauge (with) RY82 Protector (red) 3-piece Thrust...
- Page 8 CLAMPING KEYS KEY CLAMPING . . . (Ford double-sided keys) Key must fit against Top Jaw Fig. 5 Key must fit Fig. 6 against Bottom Jaw Key ridge on Top side Fig. 8 Fig. 7 Key ridge on Bottom side Use “B”...
- Page 9 Fig. 10 BEST AND FALCON (BEHIND THE TIP) KEY GAUGING RELEASING THE CARRIAGE THEN NOTE: ALWAYS REMEMBER PLEASE. . . DON’T FORGET LOCK THE CARRIAGE BACK...
- Page 10 SWITCH “ON” YOUR MACHINE Adjustable Stylus New Cutter will cut (.0005”) one-half straight on left side thousanth INCH of key cut NEW 4-WAY VISES CLAMPS MORE KEYS 3-WAY 2-WAY Power Switch UP - ON Down - off Fig. 11 CUTTER SHAFT LOCK Adjustable Stylus New Cutter will cut (.0005”) one-half...
- Page 11 PLEASE . . . DON’T FORGET Please note REMOVING/REPLACING THE CUTTER LEFT-HAND NUT. RIGHT LEFT-HAND THREAD UNDO I N C O R P O R A T E D FIG. 13...
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Page 12: Depth Adjustment
REPLACING THE CUTTER DON’T OVERTIGHTEN DEPTH ADJUSTMENT Strike Cutter Shaft lightly to nudge cutter to its new position. NOTE: You can strike the other end of the cutter shaft to nudge the cutter in the other direction. CARRIAGE Over-travel Dial Key Gauge Key Gauge... - Page 13 Adjustable Stylus New Cutter will cut (.0005”) one-half straight on left side thousanth INCH of key cut Cutter Shaft NEW 4-WAY VISES LOCK CLAMPS MORE KEYS 3-WAY 2-WAY Power Switch UP - ON Down - off Fig. 15 DEPTH ADJUSTMENT BACKWARDS...
- Page 14 Switch OFF the key machine. SPACE ADJUSTMENT DO NOT DO NOT FORGET BACKWARDS...
- Page 15 IMPORTANT – KEY GAUGE ADJUSTMENT SWITCH OFF MUST...
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Page 16: Maintenance
CARRIAGE OVER TRAVEL DEPTH ADJUSTMENT IMPORTANT: MAINTENANCE UNPLUG YOUR MACHINE PRIOR TO MAINTENANCE... -
Page 17: Drive Belt
LUBRICATION UNPLUG YOUR MACHINE PROIR TO LUBRICATION WARNING: SUGGESTION: DO NOT DO NOT LUBRICATE DO NOT DRIVE BELT MOTOR MOUNTING HARDWARE KEY MACHINE ACCURACY Generation Cutting... -
Page 18: Troubleshooting
Measuring True Key Machine Accuracy TROUBLESHOOTING Machine Always Needs Adjustment... - Page 19 Cutter Stalls Out SOLUTION—ALWAYS CUT FROM BOW-TO-TIP. Stylus Shaves Material Off Key Cutter Leaves Ridges on Cut Key Machine Makes Whirring Sound...
- Page 20 Machine Won’t Start Cutter Wheel Didn’t Seem to Last Long Cutter Wobbles...
- Page 21 Cutter Leaves Big Burrs on Cut Keys My Resharpened Cutter Doesn’t Work Well I’m Mobile and My Power Converter Won’t Work I’m Mobile and My Machine Won’t Cut Keys I’m Mobile and I Keep Breaking Shoulder Screws in My “Stick-Shift” Linkages WHEN DO I REPLACE.
- Page 22 HOW DO I REPLACE. . . UNPLUG MACHINE BEFORE REPLACING PARTS The Stylus The Cutter Shaft The Carriage Spring Drive link. Remove 1/4-20 screw. Shaft link. Release carriage from carriage shaft. Remove drive shaft. Carriage shaft.
- Page 23 The Carriage Shaft and Bronze Oilite® Bearings Pull out the Carriage Shaft. WHY DID WE DO IT THAT WAY . . .
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Page 24: Customer Information
Key Gauges Why Such a Big Cutter Why Did We Change to an Unusual 4-way Vise Jaw Design Why Didn’t We Use Gears to Drive the Carriage Left and Right Why Aren’t the Vise Jaws Hardened Why Not Use a Less Expensive Motor and Save Money Why is the Machine As Big As It Is, You Could Make is Smaller CUSTOMER INFORMATION Warranty Registration... - Page 25 We Thank You… AND THIS NEW RY456 KEY DUPLICATOR WITH ITS UNIQUE 4-WAY VISE JAWS! We like what we are doing. We have proven we are good at what we do. And we keep on going…...
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