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Ridder Drive Systems B.V.
Lorentzstraat 32
3846 AX Harderwijk
PO Box 360
3840 AJ Harderwijk
the Netherlands
T +31 (0)341 416 854
F +31 (0)341 416 611
I ridder.com
E info@ridder.com
Ridder LogicLink RLL400
Product Manual
Original product-manual
265340EN - 2019.12 - V04

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Summary of Contents for Ridder LogicLink RLL400

  • Page 1 Ridder Drive Systems B.V. Lorentzstraat 32 T +31 (0)341 416 854 3846 AX Harderwijk F +31 (0)341 416 611 PO Box 360 I ridder.com 3840 AJ Harderwijk E info@ridder.com the Netherlands Product Manual Ridder LogicLink RLL400 Original product-manual 265340EN - 2019.12 - V04...
  • Page 2: Table Of Contents

    8. MAINTENANCE INSTRUCTIONS 8.1 Maintenance 9. SERVICE 9.1 Troubleshooting 9.2 Blink codes 9.3 Technical support 10. ENVIRONMENT 10.1 Decommissioning and removal 10.2 Waste disposal Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 3: Guidelines, Standards And Conditions

    • Do not let the duty cycle of the motor gearbox be more than its maximum. Refer to §3.3 for a description of the intended use. 1.4 Warranty provisions For the warranty period and conditions refer to the ‘Conditions’ section on our website at ridder. com, or in the Ridder catalogue. Ridder Drive Systems B.V.
  • Page 4: Safety, Precautions And Symbols

    GENERAL A system can be dangerous. Safety precautions and instructions are important. • If these precautions cannot be obeyed, then use warnings. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 5 Work without professional competence or not obeyed warning instructions could cause injury and/or material damage. • Ridder is not responsible for injury, material damage or consequential damage if accessories are used that Ridder did not make. TRANSPORT, STORAGE AND PACKAGING The conditions and instructions that follow are applicable.
  • Page 6: Residual Risks

    Persons can be in danger of life if they touch a system that is in operation. Forces Because of the forces in the systems (in which the drive unit is installed), Ridder cannot be sure that there will be no injury to persons or damage to the system. 2.4 Symbols and abbreviations This section tells about used symbols and abbreviations in this manual.
  • Page 7: Product Details

    RLL400: General designation Ridder RLL400 control units. = No symbol in identification. RW45, RW200, RW240/400/600 or RW800 motor gearbox. 1~ = 1-phase 3~ = 3-phase Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 8: Description

    The protection rating of the RLL400 housing is IP54. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 9: Application

    3.3 Application The LogicLink RLL400 control-unit is installed, as part of a drive unit, on different RW motor- gearboxes. The control-unit is used to control the motor gearboxes in two directions-of-rotation. The RLL400 control-unit (on different RW motor-gearboxes) is applicable to: •...
  • Page 10: Technical Specifications

    3~ 440-600 V, 10 FLA, 60 LRA Refer to the table that follows for abbreviations, technical specifications and descriptions of all connections. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 11 24 V DC RPU CALIBRATION A Output 0.5/1 mA RPU CALIBRATION B Output 24 V DC 0.5/1 mA Neutral wire Power supply Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 12: Install Instructions

    No special tools or equipment are necessary to install, to connect or for commissioning. Make sure that the correct equipment and tools are used. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 13: Installation

    Use only applicable components and electrical material. Always refer to the related information and manuals. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 14: Protection - Conditions And Starting Points

    Induction can have many causes such as: • Cable lengths • External sources • Too many cables together. Separation of cables is necessary. This prevents problems with induction. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 15: Overview And Function Diagram

    5.3 Overview and function diagram The diagram that follows shows the RLL400 control-unit in a system. Ridder Drive Systems connects the components (if applicable) in the framework A1. Supply Voltage Supply Voltage 24 V AC/DC Control Temperature Control Board Fault Contact...
  • Page 16: 3-Phase Electric Motor (208-600 Vac)

    • Connect the supply voltage to X1 (MAINS) and PE (protective earth). (in) (out) (in) Control board A2 4 x 1.5 mm² Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 17: 1-Phase 3-Wire Electric Motor (115-230 Vac)

    • Connect the supply voltage to X1 (MAINS) and PE (protective earth). (in) (out) (in) Control board A2 3 x 1.5 mm² Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 18: Automatic Control (Acs) (24 V Ac/Dc)

    (ACS) that have a “switched ground” or a “switched positive”. 5.9 OPTIONAL - Manual control (MC) You can connect the RLL400 control-unit to a manual control (MC) such as the Ridder MC Module Compact (277950). • Remove the jumper from connection 1 and 3 of X8.
  • Page 19: Optional - Position Feedback (Rpu)

    Go to step 4-A. Blink code is 2.2. The LED D3 (RPU CAL. B) comes on. Refer to §6.2 and §9.2. Go to step 4-B. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 20: Optional - Alarm (Al)

    Obey the diagram that follows to connect the fault contacts (X5) to two or more control units. Alarm (AL) Control board A2 Control board A2 Control board A2 Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 21: User Instructions

    D1 and D2 on the control board (A2). The control board (A2) and the manual control (MC) show the blink codes (D1 and D2) at the same time. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 22: Operation

    6.3 Operation This section tells about the operating functions of the RLL400 control-unit connected to a Ridder manual control (MC) (277950) and an automatic control-system (ACS). Always refer to the related information and manuals (ACS and MC). LED - Red...
  • Page 23: Alarm

    4. Error-message indication with four LEDs on the control board (A2). 5. Feedback of error messages with a fault contact. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 24: Commissioning Instructions

    • §7.2 Check: Control direction of the Automatic Control (ACS) • §7.3 Check: Control direction of the Manual Control (MC). Refer to the product manual of the used Ridder motor-gearbox at ridder.com to adjust the end positions! Do not go across the limits of the system. This prevents damage or injury.
  • Page 25: Check: Control Direction Of The Automatic Control (Acs)

    Control board A2 5. Energize the system. Go to step 1. 6. The check procedure of the direction-of-rotation of the automatic control is completed. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 26: Check: Control Direction Of The Manual Control (Mc)

    • Put the gasket (if removed) back carefully and make sure that no damage is caused. • Tighten the bolts crosswise and gradually with the correct tightening torque. HEX 4 mm (8x) 2 Nm (maximum) Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 27: Maintenance Instructions

    • Replacement of parts is necessary • A problem is found with no solution. Refer to §9.1 first. Refer to the Ridder catalogue or the website at ridder.com for more information about spare parts (or accessories) that are available. 9. SERVICE If necessary remove covers to do the work.
  • Page 28: Blink Codes

    This section gives the indications and illustrations of the blink codes. Blink codes Normal operation: The control unit operates correctly. No supply voltage: The control unit does not receive a supply voltage. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 29: Technical Support

    For technical support contact your local After Sales contact person. You can find your local After Sales contact person on our website at ridder.com. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 30: Environment

    4. Make the product unserviceable and make a mark on the product. This prevents that the product is (accidentally) used again. 5. The permanent decommissioning is completed. Refer to §10.2 “Waste disposal”. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
  • Page 31: Waste Disposal

    10.2 Waste disposal Discard products of Ridder Drive Systems after their lifespan and obey the applicable national and/ or local regulations. Make sure that after disassembly there is a separation of: • The collected operating materials (if applicable) such as oil, grease and such •...

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