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Simco-Ion IQ Power Installation And Operating Instructions Manual

Control station with sensor technology
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IQ Power
Control Station
with Sensor Technology
INSTALLATION AND OPERATING INSTRUCTIONS
I Q POWER CON TRO L STA TI O N
WI T H SE NSOR TEC H N O LO GY
TM
5 2 0 1 2 6 3 R ev D

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Summary of Contents for Simco-Ion IQ Power

  • Page 1 IQ Power Control Station with Sensor Technology INSTALLATION AND OPERATING INSTRUCTIONS I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R ev D WI T H SE NSOR TEC H N O LO GY...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY WARNINGS ................1 2. DESCRIPTION .................. 3 3. SPECIFICATIONS ................4 4. INSTALLATION ................. 5 Mounting ..........................5 Display Configuration ......................6 System Configuration ......................6 Electrical Connections ......................17 Address / Device Number ....................24 Set Up ..........................27 5. OPERATION ..................28 6.

  • Page 3: Safety Warnings

    5. Do not operate system in close proximity to flammable liquids. 6. Do not use standard Ethernet cables with IQ Power Systems. I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R ev D...
  • Page 4 CAUTION – Electrical Shock Hazard Disconnect input power to high voltage power supply before connecting or disconnecting static neutralizing bar or performing any maintenance to the system. Avoid touching static neutralizing bar when power supply is energized. ATTENTION – Risque De Choc Électrique Couper l’alimentation à...

  • Page 5: Description

    The display on the Control Station is a full color, backlit LCD with integrated touch screen. This interface allows monitoring and control of the IQ Power / IQ Easy static eliminating system. The control features four different operating modes for static eliminators;...

  • Page 6: Specifications

    3. SPECIFICATIONS Input Power 100-240V~ 50/60 Hz, 4A max (IEC 320 inlet) Output Voltage 24 VDC (all IQ Power and IQ Easy connectors) Device Port USB-A Network Port Ethernet Interface 10.2” Color TFT LCD (backlit) with resistive touch screen Operating Temp 39°C [102°F] max...

  • Page 7: Installation

    Cables must be 8-conductor modular cables with RJ-45 connectors wired “crossover” (reference color: black, Figure 1). Cables used to connect IQ Easy Static Bar, Sensor Bar or IQ Power MPS are available in a variety of standard lengths with straight M12 connectors at the Control Station end and with a straight or right angle M12 connector at the device end.

  • Page 8: Display Configuration

    System Configuration The Control Station and related IQ Power / IQ Easy devices can be configured in a variety of ways. The range of static neutralizing and sensing equipment available allow for flexibility in meeting application requirements. When a static neutralizing device is paired with a static sensing device, the pair is considered a single device.
  • Page 9 Figure 2. IQ Power Connections (Control Station 1 thru 10 to BPS Power Supply and Bar) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R ev D WI T H SE NSOR TEC H N O LO GY...
  • Page 10 Figure 3. IQ Power Connections (Control Station to MPS Power Supply) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R ev D WI T H SE NSOR TEC H N O LO GY...
  • Page 11 Figure 4. IQ Power Connections (Control Station to BPS Power Supply with Options) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R ev D WI T H SE NSOR TEC H N O LO GY...
  • Page 12 Figure 5. IQ Power Connections (Control Station to IQ Easy Sensor and Neutralizing Bar) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R ev D WI T H SE NSOR TEC H N O LO GY...
  • Page 13 Figure 6. IQ Power Connections (Control Station to HL Sensor Interface) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R ev D WI T H SE NSOR TEC H N O LO GY...
  • Page 14 DO NOT USE standard Ethernet cables. See Section 8 Parts and Accessories for available cable lengths and part numbers. Figure 7. IQ Power Connections (Control Station to HL Power Supply with Sensor Interface) I Q POWER CON TRO L STA TI O N...
  • Page 15 Reference color black DO NOT USE standard Ethernet cables Figure 8. IQ Power Connections (Control Station to HLC Power Supply) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R ev D...
  • Page 16 Reference color black DO NOT USE standard Ethernet cables Figure 9. IQ Power Connections (Control Station to HLC Power Supply with Sensor Interface) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R ev D...
  • Page 17 Figure 10. IQ Power Connections (Control Station to Fantom Wide Blower) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R ev D WI T H SE NSOR TEC H N O LO GY...
  • Page 18 Figure 11. IQ Power Connections (Control Station to Fantom with Options) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R ev D WI T H SE NSOR TEC H N O LO GY...

  • Page 19: Electrical Connections

    A. Connect the IQ Power BPS / HL Power Supplies The Control Station can supply 24 VDC power for up to ten IQ Power BPS or HL power supplies. Use the 2.13 meter [7 foot] black modular cable supplied with unit or a longer cable (not supplied) is available.
  • Page 20 COMM 2” of that BPS power supply. This will automatically associate (pair) the sensor bar with the BPS for CLFB mode. If an IQ Power HL Sensor is to be used with the HL power supply (typically in CLFB – Closed Loop Feed Back) it is required the sensor interface (from either “SI COMM 1”...
  • Page 21 1 thru 10 POWER & COMM. D. Connect the IQ Power MPS Power Supplies The Control Station can supply 24 VDC power for up to ten IQ Power static eliminator power supplies. Use a pre-terminated M12 cable with straight connectors on both ends, a variety of lengths are available, see Section 8, Parts and Accessories.
  • Page 22 See instructions included with blower for further details. Connect the IQ Easy Sensor Bars IQ Easy Sensor Bars connect to the IQ Power system in one of two ways. 1. Sensor Bar used with a BPS power supply: Cables used to connect IQ Easy Sensor Bars with a BPS power supply are available in a variety of standard lengths with straight and right angle M12 connectors at the IQ Easy device end (see Parts &...
  • Page 23 These relays provide a user output for remote status detection / indication of the IQ Power system. These relays react to any Warning (yellow) or Fault (red) indicator on any device in the IQ Power system. The connections for Relay Output are: Terminal 1 : Fault Relay N.C.
  • Page 24 Figure 13. IQ Power Control Station Relay Output (Typical Light Tree Schematic) In a typical light tree application: • The green light indicates the system is powered. • The yellow light indicates the system needs service, but is still functioning.
  • Page 25 [1/4”]. To install wires into the connector, push the stripped wire fully into the square hole on the connector and tighten securely with a small flat-blade screwdriver. Figure 15. IQ Power Control Station STBY (Standby Schematic) Because there may be more than one input on a system that can place it in standby mode, the operation of the STBY (Standby) input is as follows: The transition of applied voltage from low to high will place all neutralizers into Standby Mode.

  • Page 26: Address / Device Number

    Address / Device Number The address / device number is a number 1 thru 10 on the IQ Power system. All IQ Power and IQ Easy devices are assigned an address of “1” at the factory. The address serves to differentiate devices and is also used to define association between devices.
  • Page 27 When an IQ Power BPS or HL power supply is used with a static sensor, the sensor will be plugged into “PS COMM 2” on the BPS or HL. The static sensor will automatically be assigned the same address as the BPS or HL. When an HLC or MPS power supply or IQ Easy static neutralizing bar is to be used with a static sensor, the sensor needs to be assigned the same address as the neutralizing bar.
  • Page 28 Example 3: Two new BPS power supplies and two new IQ Easy static neutralizing bars; all have address “1”. When the first BPS is plugged into the Control Station it will take address “1”. When the IQ Easy static bar is plugged into the Control Station it will take address “2”.

  • Page 29: Set Up

    Start with non-MPS/Fantom devices (IQ Power BPS, IQ Easy Static Bar, etc.), plug the device in and allow it to take address “1”. After a brief time, the icon will display a device image and the counter at the bottom of the icon will show incrementing run-time.

  • Page 30: Operation

    5. OPERATION NOTE – Before switching on the Control Station; ensure all BPS, HL and HLC-RDM units in the system are properly grounded. A. BPS, MPS, HL, HLC static neutralizer power supplies connected to a Control Station will energize regardless of power switch setting. B.
  • Page 31 6. A dialog box will appear with the IP Address and Subnet Mask. 7. Enter the desired information and tap “OK” on the dialog box. 8. Turn the Control Station power off, then back on to restart the IQ Power system.
  • Page 32 4. Check and set the time, tap “Apply”. 5. Tap on “OK”. 6. Turn the Control Station power off, then back on to restart the IQ Power system. The Home Page contains an icon for each device connected to it. There can be up to 10 of these icons displayed.
  • Page 33 Icon typically used for an IQ Power Fantom wide blower paired with an IQ Easy Sensor Bar. The icons will display with a background color that corresponds to the device status: Gray - inactivity No device shown - no device was found at the address...
  • Page 34 Typical Neutralizer Tab • Device Name - editable, 14 characters • Device/Bar Type - fixed description • Operation Mode - selectable: Fixed / Auto-Tune / CLFB / Manual • Bar HV - selectable: on / off (run / standby) neutralizers power-up in the on /run mode •...

  • Page 35: Maintenance

    6. MAINTENANCE NOTE – Turn off power to the Control Station before performing any maintenance. Cleaning the Control Station Clean the control station using a lint-free wiper moistened (but not saturated) with a 50/50 mix of isopropyl alcohol and water. Avoid soaking the touch screen display and electrical connectors.

  • Page 36: Troubleshooting

    7. TROUBLESHOOTING NOTE – Only qualified service personnel are to perform troubleshooting tasks. CAUTION – Electrical Shock Hazard Do not troubleshoot high voltage components with power supply energized. Disconnect input power before troubleshooting. Troubleshooting must be performed by a qualified service person. ATTENTION –...

  • Page 37: Parts And Accessories

    9.14 meter [30 foot] Straight M12 Connector 5051844 Cable (RJ-45 to right angle M12 connector) IQ Power BPS to IQ Easy Sensor Bar with right angle connector at Sensor Bar end 4.57 meter [15 foot] Right Angle M12 Connector 5051841 9.14 meter [30 foot] Right Angle M12 Connector...
  • Page 38 Cable (IQ Easy M12 connectors at both ends) for use between Control Station and IQ Easy with right angle connector at IQ Easy device end 5 meter [16.4 foot] Straight / Right Angle M12 Connector 5051796 10 meter [32.8 foot] Straight / Right Angle M12 Connector 5051797 20 meter [65.6 foot] Straight / Right Angle M12 Connector 5051798...

  • Page 39: Warranty And Service

    The warranty does not apply when Simco-Ion parts and equipment have been energized by other than the appropriate Simco-Ion power supply or generator, or when a Simco- Ion power supply or generator has been used to energize other than Simco-Ion parts and equipment.
  • Page 40 (800) 203-3419 www.simco-ion.com customerservice@simco-ion.com © 2020 Simco-Ion. Printed in the U.S.A. I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R ev D WI T H SE NSOR TEC H N O LO GY...

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