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Summary of Contents for CVS VacuStar W900
- Page 1 Contents Operating instructions VacuStar W900 / W1300 / W1600 Doc-ID: 5002 / BA / EN Release: Rev. 06 / 16/08/2017 The operating instructions must be read by the VacuStar W operator before start-up!
- Page 2 Translation of the original operating manual © CVS engineering GmbH Großmattstraße 14 79618 Rheinfelden / Germany Phone: +49 (0)7623 71741-0 Customer service: +49 (0)7623 71741-0 E-Mail: info@cvs-eng.de Internet: www.cvs-eng.de...
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Page 3: Table Of Contents
VacuStar W900 / W1300 / W1600 Contents General ..................4 Information regarding the operating instructions ... 4 Pictogram explanation ........... 5 Limitation of Liability ............6 Copyright protection ............7 Spare parts ..............7 Warranty conditions ............7 Customer Service ............7 Safety .................. -
Page 4: General
VacuStar W900 / W1300 / W1600 General 1 General 1.1 Information regarding the operating instructions These operating instructions provide important information on how to deal with the VacuStar W. A precondition for safe operation is the observance of all specified safety and handling instructions. -
Page 5: Pictogram Explanation
VacuStar W900 / W1300 / W1600 General 1.2 Pictogram explanation Warning notes Warning notes are characterised by pictograms in these operating instructions. The warning notes are marked by signal words expressing the extent of the hazard. It is absolutely essential to observe the notes and to proceed with caution in order to prevent accidents as well as bodily injuries and property damage. -
Page 6: Limitation Of Liability
VacuStar W900 / W1300 / W1600 General 1.3 Limitation of Liability All specifications and notes in these operating instructions were compiled with consideration to the valid standards and regulations, the state of the art as well as to our long-standing knowledge and experience. -
Page 7: Copyright Protection
VacuStar W900 / W1300 / W1600 General 1.4 Copyright protection Surrendering the operating instructions to third parties without written permission of the manufacturer is not permitted. NOTE! Content details, texts, drawings, pictures and other illustrations are protected by copyright and are subject to industrial property rights. -
Page 8: Safety
VacuStar W900 / W1300 / W1600 Safety 2 Safety 2.1 Intended use The compressor vacuum pumps of the VacuStar W series are exclusively intended for the compression or extraction of filtered air. The VacuStar W in the explosion proof design complies with... -
Page 9: Acceptance And Monitoring
VacuStar W900 / W1300 / W1600 Safety If explosive gases and gas mixtures are conveyed, the following guidelines must be observed: – 2014/34/EC Devices and protection systems for the proper use in explosive environments – 99/92/EC Health protection and safety of the employees in potentially explosive areas Only use VacuStar W for the intended use. -
Page 10: Operating Personnel
VacuStar W900 / W1300 / W1600 Safety ensure that all employees working on or with the machine have read and understood the operating instructions. In addition he must at regular intervals train the employees in how to deal with the machine and inform them about potential hazards. -
Page 11: Personal Protective Equipment
VacuStar W900 / W1300 / W1600 Safety 2.6 Personal protective equipment When handling the VacuStar W, it is necessary to wear personal protective equipment, in order to minimise health hazards. Before carrying out any work, properly don the necessary protective equipment such as gloves, safety goggles, etc. - Page 12 VacuStar W900 / W1300 / W1600 Safety Hazard notes and occupational safety For your own safety and that of the machine, the following information must be observed and complied with: Improper operation DANGER! Danger due to improper operation! – Only use VacuStar W in a perfect technical condition.
- Page 13 VacuStar W900 / W1300 / W1600 Safety Moving components WARNING! Risk of injury by moving components! Powered rotating components can cause the most serious injuries! Therefore during operation: – It is absolutely forbidden for persons to stay in the hazard area or in the immediate vicinity! –...
- Page 14 VacuStar W900 / W1300 / W1600 Safety Signposting WARNING! Risk of injury by illegible pictograms! Labels and signs can become dirty or unrecognisable in the course of time. Therefore: – Always keep safety, warning and operating instructions in a well legible condition.
- Page 15 VacuStar W900 / W1300 / W1600 Safety Start-up, operation WARNING! Risk of injury due to improper start-up and operation Improper start-up and operation can lead to serious bodily injuries or property damage. Therefore: – Have all work during initial operation exclusively...
- Page 16 VacuStar W900 / W1300 / W1600 Safety Maintenance and troubleshooting WARNING! Risk of injury due to improper maintenance and troubleshooting! Improper maintenance and troubleshooting can lead to serious bodily injuries or property damage. Therefore: – Maintenance work and troubleshooting work may only be carried out by sufficiently qualified and instructed personnel.
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Page 17: Technical Data
Lubricating oils The use of multigrade oils will damage the VacuStar W. In that case, the warranty on the part of CVS Engineering GmbH shall cease. Only single grade oils with the following specification are permitted for operating the VacuStar W:... -
Page 18: Design And Function
VacuStar W900 / W1300 / W1600 Design and function 4 Design and function 4.1 Design Fig. 1: View VacuStar W and details Connection cell ventilation (R 2“) Centring device and fastening 12 Transport and fixing holes of hydraulic motor mounting... -
Page 19: Function
VacuStar W900 / W1300 / W1600 Design and function 4.2 Function Functional principle Sliding vane compressor vacuum pumps work according to the displacement principle. Due to the rotor's eccentric arrangement inside the casing, limited, crescent-shaped working chambers are created by means of the rotor vanes, which are enlarged or reduced with every turn of the rotor. -
Page 20: Transport And Storage
VacuStar W900 / W1300 / W1600 Transport and storage 5 Transport and storage 5.1 Safety notes for transport See chapter 2.7 Safety! 5.2 Transport The VacuStar W fastened on a baseplate must be transported by means of a fork lift or suitable lifting gear. The lifting gear must be designed for the weight of the VacuStar W. -
Page 21: Start-Up And Operation
VacuStar W900 / W1300 / W1600 Start-up and operation 6 Start-up and operation 6.1 Safety during start-up See chapter 2.7 Safety! 6.2 Start-up Inspection prior to initial start-up The following points must be checked prior to initial start-up: Fill in cooling water (clean tap water) up to the maximum mark on the compensation reservoir. - Page 22 VacuStar W900 / W1300 / W1600 Start-up and operation Inspections during operation The following inspections have to be carried out during operation: Prior to every start-up and during operation, the oil level and the coolant level must be checked and topped up if necessary.
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Page 23: Switching Off
VacuStar W900 / W1300 / W1600 Start-up and operation 6.3 Switching off To switch off the VacuStar W, proceed as follows: Switch off drive for the VacuStar W Close shut-off valves (if available) 6.4 Inspections to be performed... - Page 24 VacuStar W900 / W1300 / W1600 Start-up and operation Non-return valve inspection The non-return valve is maintenance-free, but is subject to wear like all other moving parts. We recommend a visual inspection every 6 months. In this connection, the non-return valve must be dismantled, cleaned, freed of deposits and checked for freedom of motion.
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Page 25: Maintenance
VacuStar W900 / W1300 / W1600 Maintenance 7 Maintenance 7.1 Safety during maintenance work See chapter 2.7 Safety! Personal protective equipment The following must be worn during all maintenance work: Safety working clothing Protective gloves Safety shoes ... - Page 26 VacuStar W900 / W1300 / W1600 Maintenance Interval Maintenance work To be carried out by Check operating speed Check operating pressure / vacuum Every 15 minutes Operator Check air outlet temperature Check cooling water return temperature Check condensate Check safety trap...
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Page 27: Performance Of Maintenance Work
VacuStar W900 / W1300 / W1600 Maintenance 7.3 Performance of maintenance work Cleaning the VacuStar W Carrying out cleaning work: Switch off system and secure against restarting. Remove soiling appropriately. Observe the following: Do not use aggressive cleaning agents. - Page 28 VacuStar W900 / W1300 / W1600 Maintenance Action after sucking over of foreign If foreign matter has been sucked over into the VacuStar W, matter proceed as follows: Unscrew locking screw in inlet or dismantle fitted additional lubrication line.
- Page 29 VacuStar W900 / W1300 / W1600 Maintenance Assembly: Inserting the filter element (4) Install the washer and the hexagon nut (5). Press the filter element (4) well against the housing (3) and tighten the hexagon nut (5) manually. Turn the nut (5) by about 0.5 to 1 turn onwards with a wrench.
- Page 30 VacuStar W900 / W1300 / W1600 Maintenance Check rotor vane's height wear Carry out the first inspection either after 6 months or after 500 operating hours, depending on which occurs first. The following inspection has to be scheduled according to the measuring result.
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Page 31: Malfunctions
VacuStar W900 / W1300 / W1600 Malfunctions 8 Malfunctions This chapter describes possible causes of malfunctions and troubleshooting tasks. Reduce the maintenance intervals if similar malfunctions occur repeatedly due to above-average intensive use so intervals correspond to the actual load. -
Page 32: Recommissioning After Corrective Action
VacuStar W900 / W1300 / W1600 Malfunctions 8.2 Recommissioning after corrective action After corrective action or trouble shooting: Reset emergency stops. Acknowledge error message or malfunction at the control system. Ensure that nobody is staying in the hazard area. Start in accordance with the instructions in chapter „start-up“. -
Page 33: Malfunction Table
VacuStar W900 / W1300 / W1600 Malfunctions 8.3 Malfunction table Malfunction: Possible cause Corrective action Execution VacuStar W's Vacuum filter soiled Clean vacuum filter Operator delivery rate Look for leaky spots and Specialised decreases. Leaky suction line / fittings eliminate leak... - Page 34 VacuStar W900 / W1300 / W1600 Malfunctions Malfunction: Possible cause Corrective action Execution Compressed air End pressure too high Maintain nominal pressure Operator temperature too Specialised high Exhaust silencer clogged Replace exhaust silencer staff Four way cock in wrong position...
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Page 35: Spare Parts
VacuStar W900 / W1300 / W1600 Spare parts Malfunction: Possible cause Corrective action Execution Compressed air blows off at shaft Replace radial shaft sealing Specialised Seal damaged end and oil is rings in sealing cover staff leaking V-belts slip due too insufficient... -
Page 36: Decommissioning And Disposal
VacuStar W900 / W1300 / W1600 Decommissioning and disposal 10 Decommissioning and disposal A VacuStar W that is no longer usable should not be recycled as complete unit, but disassembled into individual components and recycled according to material types. Non-recyclable materials have to be disposed of in an environmentally compatible manner. -
Page 37: Index
VacuStar W900 / W1300 / W1600 Index Index Acceptance ............9 Lengthy standstill ..........27 Action sucking over ..........28 Liability ..............6 ATEX .............. 8, 22 Lubricating oil types ..........17 Lubricating oils ............17 Cleaning Cooler.............. 27 Maintenance ............25 Suction filter ............ 28 Maintenance schedule ........25...
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