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Varimixer Cinnabon 40 User Manual

Programmable control system
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THE PROGRAMMABLE
CONTROL SYSTEM
MK-IV
User's Manual

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Summary of Contents for Varimixer Cinnabon 40

  • Page 1 THE PROGRAMMABLE CONTROL SYSTEM MK-IV User’s Manual...
  • Page 3 General descriptions The system contains six different modes: 1. MANUAL MODE: The mode when the mixer is operated like a man- ual controlled mixer. Instead of executing a programmed recipe, the mixer is started and operated until it is manually shut off. 2.
  • Page 4 The Keypad is used for entering data to the system. ITEM FUNCTION Program No. Step Speed Time Text Area The Keypad EXPLANATION Displays the program Number being executed. Displays the step number being executed. Displays the set-speed. Displays the elapsed time since start or displays the remaining time to shut down.
  • Page 5 ITEM FUNCTION Enter Speed up/down arrows. Time up/down arrows. Program Pause Numeric keys Emergency Stop Start Stop Bowl Lift Green L.E.D. How to run the mixer manually. Enter the speed desired. Push Enter the time desired. Push Push EXPLANATION Used for stepping through a program. Clears a flashing display.
  • Page 6 Enter the speed desired. Push Enter the time desired. Push Push A flashing display indicates that it is expecting the operator to key in a value. A step is always a combination of speed and time. An example is 100 R.P.M. for 5:00 minutes or 0 R.P.M. for 15 seconds (which is a 15 second pause) Please note that the mixer will not start automatically after a pause, the start button must be pushed to proceed to the next step.
  • Page 7 Push Push Push Enter the speed desired. Push Enter the time desired. Repeat this process for as many as 9 steps per program, after the 9th step , the next program num- ber will display, ready to enter a new recipe.This will continue up to 25 programs. To edit a recipe or to correct mistakes, use the same step above to enter the programming mode, then push “ENTER”...
  • Page 8 Push Enter the Program number. Push Push After the ENTER key has been pushed, the data in step 1 will be displayed along with the program number. After the last program step has been executed, the mixer will slow to minimum speed and shut off. The mixer can be stopped at any time during a recipe by using the “PAUSE”...
  • Page 9 Push Push “99” Push Push “1 2 3 4” Push Push the program number. Push Push Push “1 2 3 4” Push To enter “FIXED MODE” “HOLD FOR 3 SECONDS” To exit “FIXED MODE” “HOLD FOR 3 SECONDS”...

  • Page 10: "Rpm" Mode

    Enter the value on the following chart that matches the mixer model. Repeat for step 8 and 9. Step 7 Value Mixer Model W100 W150 Cinnabon 40 Cinnabon 60 Push Push Control Data for Program 26 To access Program 26.
  • Page 11 In the electronics fail. It is possible to bypass the control system if the electronics fail. Please note, when the system is bypassed, the safety devices do not operate. Extreme care should be taken when operating the mixer. 1. Switch off the main power. 2.
  • Page 12 A error in the mixer will trigger an ERROR code in the time display. See the chart below for an explanation of error codes and the procedure for correcting them. E:401 E:201 The servo motor block actuator (B) did not contact the minimum speed microswitch (A) after the stop button was pushed or the programmed recipe completed.
  • Page 13 E:301 There is no signal from the speed pickup (hall effect sensor). To correct this error: 1) Check that the sensor (D) is centered directly above the track of the 3 magnets (F) on the pulley and the gap between the sensor and magnets is 1/16”. If not , bend and / or move the bracket (I) holding the sensor.
  • Page 14 Step 7 Mixer Model Value W100 W150 Cinnabon 40 Cinnabon 60 Push Push OVERLOAD light: When activated, mixer will lower speed 20% until it can maintain a steady speed. 1. Too much dough in the bowl (overloading) or speed set to high. Lower dough amount and speed.

  • Page 15: Maintenance And Adjustments

    MAINTENANCE AND ADJUSTMENTS Fuse data and component location Computer Control Bowl Lift Servo Motor 2 Fuses: 8 Amp (If equipped) 6.3 x 32 MM P.N. 100N-86.02 P.N. 20E-418.1 Hall Effect Sensor P.N. 30E-500M Speed Servo Motor P.N. 60E-517.02 Power Supply 1 Fuse:1.5 Amp 6.3 x 32 MM P.N.
  • Page 16 Bowl adjustments Models W30, W40, W40P, W60,W60P W30 = 6 3/8” W40 = 6 3/8” W60 = 7”...
  • Page 17 Bowl adjustments Models W80, W100, W150N W80 = 9 1/8” W100 = 11 5/8” W150 = 11 7/8”...
  • Page 18 Lubrication White Lithium Grease (IE Lubriplate Nye Fluorocarbon Gel 868VH Order from authorized service agent Part number: WHITE GREASE...
  • Page 19 Belt adjustments NEVER move the base for motor (R)(in the oblong holes) , this is a factory setting and is NOT used to tighten the belts.If the entire unit is to be exchanged, reference the below table. Models W30-W40(P) Distance (B) 11 1/2 inches Models W60-W150 1.
  • Page 20 Belt Exchange 1. Loosen Bolt (J) and remove washers (H). 2. Remove cotterpin (T) and dowel pin (E) from servo linkage. 3. Remove vari drive belt (A) from pulleys. 4. Remove Hall Effect sensor (X) from the rear of the computer. 5.
  • Page 21 Belt Exchange...
  • Page 22 Adjustment of low and high speed microswitches.
  • Page 23 Adjustment of low and high speed microswitches.
  • Page 24 Figure Number Description 1...Sensor...30E-500M...30E-500M 2...Bolt M6..STA 5432...STA 5432 3...Magnets...30E-515M...30E-515M 4...Screw...STA 5011...STA 5011 5...Speed Microswitch... 5A ..Speed Micro w/roller...30E-508...30E-508 7...Shaft ...30E-47M...60E-47M 8...Snap Ring...STA 3414 ... 9...Bushing ...20-310 ...20-310 10...Screw...STA 5636 ...STA 5636 11...Bolt...STA 5432...STA 5432 12...Nut...STA 5819...STA 5819 13...Servo Arm 12MM I.D...30E-543...60E-543 13...Servo Arm 1/2”...
  • Page 25 Speed Servo System...
  • Page 26 Figure Number Description 1...Transformer...60E-430 2...Filter... 3...Relay 24VDC... 4...Fuse Holder...20E-416.1 5...Fuse... 6...Compression Fittings ... 7...Thermal Overload... 8...Contactor ... 9...Auxilliary Switch... 10...Grey Harness... 11...Computer Harness... Power Supply All Models ..20E-419 140E-420 .20E-418 ..STA 3000 .20-88.24 .100-88.5 .20-88.47 .60E-428 .60E-542.1...
  • Page 27 Power Supply...
  • Page 30 Power Supply Wiring Diagram 1.5 Amp...
  • Page 32 5489 Campus Drive Shreveport LA 71129 (800) 222-1138 (318) 635-3131 Fax...

This manual is also suitable for:

Cinnabon 60Mk ivW100W80Mk-iv