Blue Giant EPJ-30 Owner's Manual
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Blue Giant EPJ-30 Owner's Manual

Electric power pallet truck
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OWNER'S MANUAL
EPJ-30 ELECTRIC POWER PALLET TRUCK
WARNING
Do not operate or service this product unless you have
read and fully understand the entire contents of this
manual. Failure to do so may result in property damage,
bodily injury or death.
ISSUE DATE: MAY 5, 2020 REV.0 (PART # 038-XXXE)

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  • Page 1 OWNER’S MANUAL EPJ-30 ELECTRIC POWER PALLET TRUCK WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual. Failure to do so may result in property damage, bodily injury or death.
  • Page 2 WARNING Do not operate this truck unless you have been autho- care when traveling without load as the risk of overturn may be greater. rized and trained to do so, and have read all warnings and instructions in Operator’s Manual and on this Always look in direction of travel.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Section Page Section Page 1 DESCRIPTION ............1-1 5-2. UPPER COMPARTMENT COVERS ... 5-7 1-1. INTRODUCTION..........1-1 5-2.1. REMOVAL............ 5-7 1-2. GENERAL DESCRIPTION......1-1 5-2.2. INSTALLATION..........5-7 1-3. SAFETY FEATURES........1-2 5-3. LOWER COMPARTMENT COVERS... 5-8 5-3.1. REMOVAL............ 5-8 2 OPERATION ...............2-1 5-3.2.
  • Page 4 Page Figure Page NAME PLATE ..........1-1 HYDRAULIC SYSTEM ........ 9-3 EPJ-30 LIFT TRUCK ......... 1-1 PUMP & MOTOR ASSY ......9-4 SAMPLE OF OPERATOR CHECK LIST ..2-3 LIFT CYLINDER .......... 9-5 FORWARD/REVERSE CONTROL....2-4 10-1 ELECTRICAL SYSTEM ......10-2 PUSHBUTTON SWITCHES ......

  • Page 5: Description

    The lift truck must be pro- 1-1. INTRODUCTION. tected from the elements. This publication describes the 24 volt EPJ-30 lift truck dis-tributed by Blue Giant. Included are operating The model number will be found on the name plate...

  • Page 6: Safety Features

    • Emergency Disconnect within operator's reach. 1-3. SAFETY FEATURES. The EPJ-30 is designed and engineered to provide • Readily accessible horn button. maxi-mum safety for operator and payload. Some • Handle to provide a firm hand hold for operator. of the safety features incorporated into the design •...

  • Page 7: Operation

    This section gives detailed operating instructions for load or lifting mechanism trailing. the EPJ-30 lift truck. The instructions are divided into • Do not overload truck. Check nameplate for load the various phases of operations, such as operating lift, driving, stopping.
  • Page 8 Table 2-1 Operator Checks ITEM PROCEDURE ITEM PROCEDURE Wheels Check drive wheel for cracks or Transmission Check for signs of fluid leakage. damage. Move truck to check and hydraulic load for freedom of rotation. systems. Hydraulic Check operation of lift and lower Forks Check for cracks and damage.

  • Page 9: Sample Of Operator Check List

    Electric Truck Daily Operator Check-Off List Date Operator Truck No. Model No. Dept. Shift Hour Meter Reading Drive Hoist Check O.K. ( ) Need Maintenance Tires Load Wheels Horn Lift Lower Control Attachment Operation Forward & Reverse Controls Steering Brakes Hydraulic Leaks, Cylinders, Valves, Hoses, Etc.

  • Page 10: General Control Operation

    2-4. GENERAL CONTROL OPERATION. The speed control (See Figure 2-2) located on each side of the control head provides fingertip control for driving the truck. Rotate the control in the direction you want to travel. The farther you rotate the control from the neutral position, the faster the truck will travel.

  • Page 11: Steering Arm Gas Spring

    To lift forks, push in either LIFT button and hold until forks reach desired height. To lower forks, push in either LOWER button and hold until forks descend to desired height. 2-9. LOADING AND UNLOADING. Move truck to location where load is to be picked Move the truck into position so forks are within pallet or skid, and the load is centered over the forks and as far back as possible.
  • Page 12 NOTES...

  • Page 13: Planned Maintenance

    Leakage voltage from battery terminals to battery case accordingly. These procedures must be performed by can cause misleading trouble symptoms with the truck a qualified service technician or your Blue Giant Ser- electrical system. Since components of the truck elec- vice Representative.

  • Page 14: Safety Rules

    Although a leakage voltage reading of zero volts may Charge the battery only in areas designated for not be possible, a cleaner battery will have more that use. usable charge for truck operation and not affect opera- Battery terminals should be checked and cleaned tion of electronic devices on the unit.

  • Page 15: Charging Batteries

    3-4. CHARGING BATTERIES Charging requirements will vary depending on depth of discharge and temperature. Follow safety rules when placing a battery on charge. Proceed as follows: Park truck at charging station with forks lowered and turn the key switch off. Check the condition of the AC cord and battery cables.
  • Page 16 3-5. BATTERIES REPLACEMENT Access to the batteries requires moving the Charging requirements will vary depending on depth of dis- charge and temperature. Follow safety rules when placing a battery on charge. Proceed as follows: Remove two screws (1, Figure 3-2) and remove the upper compartment cover.

  • Page 17: Lubrication

    3-6. LUBRICATION. Table 3-2 Recommended Lubricants (See Table 3-3 for Application) Refer to Table 3-2 for the recommended types of No. 1 Transmission oil—EP SAE 80W-90 grease and oil. Table 3-3 in conjunction with Figure 3- Transmission oil—EP SAE 10W-30 (Note) identifies the items requiring lubrication.

  • Page 18: Lubrication Diagram

    R6758 Figure 3-7 Lubrication Diagram Table 3-3 Lubrication Chart FIG 3-2 LOCATION METHOD OF TYPE APPLICATION INDEX APPLICATION (Table 3-3) LUBRICANT Transmission No. 1 Fill to level plug opening Capacity 2 pints Hydraulic Reservoir No. 3 With lift carriage fully lowered, fill Capacity-1 quarts reservoir with hydraulic oil to 1 inch below opening...

  • Page 19: Troubleshooting

    SECTION 4 TROUBLESHOOTING 4-1. GENERAL Operate: Truck Does Not Operate Forward or Reverse: Trouble With Braking: Trouble With Lifting Or Table 4-1 as a guide to determine possible Lowering, and Miscellaneous malfunctions. causes of trouble. The table is divided into five main categories: Truck and Hydraulic System Will Not Table 4-1 Troubleshooting Chart MALFUNCTION...
  • Page 20 Table 4-1 Troubleshooting Chart - Continued MALFUNCTION PROBABLE CAUSE CORRECTIVE ACTION TROUBLE WITH BRAKING - Continued Brake drags. Defective electric brake (35, Fig- Replace. 12-7). Brake grabs. Defective electric brake (35, Fig- Replace. 12-7). Abnormal noise and chatter when Defective electric brake (35, Fig- Replace.

  • Page 21: Drive Motor

    Table 4-1 Troubleshooting Chart - Continued MALFUNCTION PROBABLE CAUSE CORRECTIVE ACTION TROUBLE WITH LIFTING OR LOWERING - Continued Forks lift, but will not go down. Defect in hydraulic system Check lowering control switch in control head and lowering sole- noid on valve assembly (17, Figure 12-14).

  • Page 22: Controller Troubleshooting

    4-2.2. Hand Held Programmer (Optional) The hand held programmer is available that is designed specifically for use with the controller. The programmer is available through your Blue Giant dealer. 4-2.3. Fault Recording. Fault events are recorded in the controller's memory.
  • Page 23 Put the controller into the diagnostic mode by Put the controller into the test mode by using the pressing the "Menu Navigation Key" (1, Figure 4- Navigation key (1) to select the "Monitor" menu. 2). Using the Navigation key, select the Faults Select the Monitor mode by pressing the "Right"...

  • Page 24: Diagnostic History

    4-2.5. Diagnostic History Using an inline fuse holder fitted with a 10 amp fuse and alligator clips, connect the controller's M The handheld programmer can be used to access the and B- terminals. controller's diagnostic history file. When the program- Turn on the emergency disconnect (20) the key mer is connected to the unit, the error log file is auto- switch (23).

  • Page 25: 4-2.8. Programmer Diagnostics

    4-2.8. Programmer Diagnostics Visually inspect the vehicle for obvious problems: Diagnose the problem: With a programmer, diagnostics and troubleshooting is more direct than with the LED alone. The programmer Test the circuitry with the programmer: presents complete diagnostic information in plain lan- Correct the problem.
  • Page 26 Table 4-3 Troubleshooting Chart PROGRAMMER POSSIBLE CAUSE FAULT CLEARANCE CODE LCD DISPLAY Battery Disconnect Battery disconnected 1. Battery not connected. Fault 2. Poor connection to battery terminals. Battery OFF Fault Brake OFF Fault 1. Electromagnetic brake driver open. 2. Electromagnetic brake coil shorted. Brake ON Fault Brake ON fault 1.
  • Page 27 Table 4-3 Programmable Parameters - Continued PROGRAMMER POSSIBLE CAUSE FAULT CLEARANCE CODE LCD DISPLAY Throttle Fault PotLow and /or PotWiper out of range 1. Throttle input wire open or shorted. 2. Throttle pot defective. 3. Wrong throttle type selected. Undervoltage Fault Battery voltage too low 1.
  • Page 28 NOTES...

  • Page 29: Steering Arm, Control Head And Compartment

    SECTION 5 STEERING ARM, CONTROL HEAD AND COMPARTMENT 5-1. CONTROL HEAD Remove the cap assembly (1, Figure 5-2) as described in paragraph 5-1.3. 5-1.1. Control Head Removal Disconnect harness (15, Figure 5-1) from potenti- Turn off the key switch (23, Figure 12-16) and ometer (21,...
  • Page 30 Disconnect harness (15, Figure 5-1) from emer- WARNING: When removing the control head in the gency reverse switch (15, Figure 5-2). following steps, be sure to hold it in place until the control harness is disconnected. Remove two screws (5), two washers (7) and two flat washers (6).

  • Page 31: 5-1.2. Control Head Installation

    5-1.2. Control Head Installation Remove two screws (16), lock washers (6) and flat washers (7) and remove potentiometer (21) Secure control head and handle (19, Figure 5-2) from bracket (20). with two screws (11), two washers (12) and two Position new potentiometer (21) in bracket (20) flat washers (13).

  • Page 32: Emergency Reverse Switch Assembly

    R6754 Figure 5-3 Emergency Reverse Switch Assembly...

  • Page 33: 5-1.7. Horn Switch Replacement

    5-1.7. Horn Switch Replacement. Solder harness (13) to new switch (6). Position new switch (6) in bracket (7) and secure Remove the cap assembly as described in para- with two pins (10). graph 5-1.3. Position bracket (7) with two springs (9) in cover Remove three screws (8, Figure 5-4), bracket (7)

  • Page 34: 5-1.8. Lift And Lower Switch Replacement

    5-1.8. Lift and Lower Switch Replacement. Unsolder harness (13, Figure 5-4) from defective switch (2, Figure 5-5). Remove the cap assembly as described in para- Solder the harness to new switch (2). graph 5-1.3. Position switches (2) and four springs (5) in Remove switch assembly (2 or 4, Figure 5-4) from...

  • Page 35: Upper Compartment Covers

    5-2. UPPER COMPARTMENT COVERS 5-2.2. Installation. Install two side covers (7, Figure 5-6). 5-2.1. Removal. Reconnect cable (3) to the battery charger. Turn off the key switch (23, Figure 12-16) and Feed cable (3) through cover (6) and position emergency disconnect (20). cover (6) on frame (9).

  • Page 36: Lower Compartment Covers

    5-3. LOWER COMPARTMENT COVERS 5-3.2. Installation. Position skids (5 and 6, Figure 5-7) and cover (9) 5-3.1. Removal. on transmission (11) and secure with four screws Turn off the key switch (23, Figure 12-16) and (8). emergency disconnect (20). Position cover (7) on top of cover (9) engaging the Lift cover (7, Figure 5-7) up and off cover (9).

  • Page 37: Steering Arm

    5-4. STEERING ARM 5-4.2. Steering Arm Removal. Remove steering arm gas return spring as 5-4.1. Return Spring Replacement. described in paragraph 5-4.1. The steering arm gas return spring (6, Figure 5-2) is Disconnect harness (15, Figure 5-1) from harness replaced while the steering arm (5) is in the upright (13, Figure 12-17).
  • Page 38 NOTES...

  • Page 39: Brake Servicing

    SECTION 6 BRAKE SERVICING 6-1. BRAKES. Remove the three mounting screws (39, Figure 6- 1) and the brake. The brake system consists of a transmission mounted Place the new brake into position and secure with brake. This brake is spring applied and electrically the three mounting screws.

  • Page 40: Transmission, Motor, Brake Mounting

    R6742 Figure 6-1 Transmission, Motor, Brake Mounting...

  • Page 41: Transmission, Drive Wheel, Load Wheel

    SECTION 7 TRANSMISSION, DRIVE WHEEL, LOAD WHEEL 7-1. Drive Wheel. 11. Turn on the key switch (23, Figure 12-16) and emergency disconnect (20). Turn off the key switch (23, Figure 12-16) and emergency disconnect (20). 7-2. Transmission. Remove the lower compartment covers as Turn off the key switch (23, Figure 12-16) and...

  • Page 42: Transmission, Motor, Brake Mounting

    R6742 Figure 7-1 Transmission, Motor, Brake Mounting...

  • Page 43: Load Wheel

    7-3. Load Wheel. 7-3.2. Repair Remove bearings (1, Figure 7-2) from wheels (2). 7-3.1. Removal Inspect bearings (1) and replace if necessary. Raise forks. Reassemble bearings (1) in wheels (2). Turn off the key switch (23, Figure 12-16) and emergency disconnect (20). 7-3.3.
  • Page 44 NOTES...

  • Page 45: Elevation System Servicing

    SECTION 8 ELEVATION SYSTEM SERVICING 8-1. LIFT LINKAGE Remove pins (10, Figure 8-1) and remove shafts (11). 8-1.1. Removal Remove clips (3) from each side of frame (8). Lift complete truck to height sufficient to permit Support link assembly (14) and remove shaft (9). access to lift linkage under forks.

  • Page 46: Repair

    8-1.2. Repair 8-1.3. Installation Remove pins (11, Figure 8-2), shafts (12) and Position link assembly (14, Figure 8-1) under load wheel (13) from wheel brackets (8). frame (8). Remove pins (11) and shafts (10). Free brackets Raise each link assembly (14) into position and (8) from tension bars (6).

  • Page 47: Hydraulic System Servicing

    SECTION 9 HYDRAULIC SYSTEM SERVICING 9-1. LINES AND FITTINGS NOTE: Leaking hydraulic fittings may be remedied by simply tightening fittings. If this does not rem- WARNING: When forks are raised, pressure exists in edy the leak, the fittings or line must be the hydraulic system lines and fittings.

  • Page 48: Hydraulic And Electrical Assembly Removal

    CAUTION: Hydraulic oil can damage parts. Wipe off 9-3. HYDRAULIC PUMP, MOTOR, AND RESER- any oil immediately. Provide a container VOIR ASSY under the line or fitting before discon- The hydraulic pump/motor assembly can be disas- necting. sembled and repaired. However, a defective pump, valve or motor requires replacement of that compo- Refer to Figure 9-2...
  • Page 49 Operate the lift and lower buttons to refill the oil to bring to proper level. Use hydraulic oil listed cylinder and lines with hydraulic oil. Table 3-2. Check level of hydraulic oil. Hydraulic oil must be Install the compartment cover as described in 1 inch below opening.
  • Page 50 R6747 Figure 9-3 Pump & Motor Assy...
  • Page 51 9-3.4. Lift Cylinder 9-3.4.1.Removal Lower forks fully. Turn on the key switch (23, Figure 12-16) and emergency disconnect (20). Remove the upper compartment covers as described in paragraph 5-2. Ensure that hydraulic pressure has been relieved from the lift circuit. Disconnect the hydraulic line from the lift cylinder.
  • Page 52 9-3.4.3.Installation Turn on the key switch (23, Figure 12-16) and emergency disconnect (20). Position the cylinder on frame and secure with Operate the lift and lower buttons to refill the screw (12, Figure 12-10). Then lower the frame cylinder and lines with hydraulic oil. (8) onto the cylinder.

  • Page 53: Electrical Components

    SECTION 10 ELECTRICAL COMPONENTS 10-1.ELECTRICAL CONTROL PANEL Tag and disconnect harness (2, Figure 10-2) from controller (3, Figure 10-1). 10-1.1.Maintenance Remove two screws (1) and two lock washers (2). Remove controller (3) and heat sink (4) from NOTE: Erratic operation of the truck may be caused bracket (8).
  • Page 54 R6750 Figure 10-1 Electrical System...

  • Page 55: 10-1.7.Cooling Fan Removal

    10-1.7.Cooling Fan Removal. Tag and disconnect harness (2, Figure 10-2) from key switch (23, Figure 10-1). Turn off the key switch (23, Figure 10-1) and Remove mounting nut and key switch (23) from emergency disconnect (20). bracket (8). Remove the upper compartment covers as described in paragraph 5-2.

  • Page 56: 10-1.16. Emergency Disconnect

    10-1.16.Emergency Disconnect Installation. Reconnect harness (2, Figure 10-2) to emergency disconnect (20, Figure 10-1). Position emergency disconnect (20, Figure 10-1) Install upper compartment covers as described in on bracket (8) and secure with its mounting nut. paragraph 5-2. Install the knob on the emergency disconnect (20) Turn on the key switch (23) and emergency dis- connect (20).
  • Page 57 R6752 Figure 10-3 Wiring Cables...

  • Page 58: 10-1.17.Lift Limit Switch Removal

    10-1.17.Lift Limit Switch Removal. 10-1.18.Lift Limit Switch Installation. Lower forks fully. Position limit switch (10, Figure 12-9) on bracket (2) and secure with two screws (1). Turn off the key switch (23, Figure 10-1) and emergency disconnect (20). Reconnect harness (4, Figure 10-2) to limit switch (10,...
  • Page 59 10-2.PUMP MOTOR. Remove the upper compartment covers as described in paragraph 5-2. The pump motor is replaceable but not repairable. Disconnect wiring from the deadman switch (16, Refer to paragraph 9-3. Figure 12-1). 10-3.DRIVE MOTOR. Remove the two screws (3), and bracket (11) from bracket (5).
  • Page 60 NOTES...
  • Page 61 SECTION 11 OPTIONAL EQUIPMENT...
  • Page 62 NOTES...
  • Page 63 SECTION 12 ILLUSTRATED PARTS BREAKDOWN Following is an illustrated parts breakdown of assemblies and parts associated with the EPJ-30 Lift Truck.
  • Page 64 R6740 Figure 12-1 Steering Arm...
  • Page 65 INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. — CONTROL HEAD 0000-000322-00 SCREW, M8 X 25 (FIGURE 12-2) 0000-000159-00 WASHER, LOCK, M8 1115-500001-00 BRACKET 0000-000654-00 SCREW, M4 X 8 0000-000120-00 SCREW, M2 X 8 1115-500004-00 PLATE 1115-310000-00 CONTROL ARM 1115-300001-00 BRACKET 0000-000677-00...

  • Page 66: Control Head

    R6741 Figure 12-2 Control Head...
  • Page 67 INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. — 0000-000159-00 • WASHER, LOCK, M8 1120-340000-00 CONTROL HEAD — 0000-000176-00 • WASHER, FLAT • CAP ASSEMBLY (FIGURE 12-3) 1120-340003-00 • CONTROL KNOB — 1120-3400005-00 • CONTROL KNOB • EMERGENCY REVERSE SWITCH ASSY 0000-000038-00 •...
  • Page 68 R6753 Figure 12-3 Cap Assembly INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. 1120-310001-00 • HORN SWITCH — 1120-342000-00 CAP ASSEMBLY 1120-342004-00 • HORN SWITCH BRACKET 1120-342001-00 • COVER — 0000-000039-00 • SCREW • LIFT/LOWERING SWITCH ASSY, RIGHT 1120-342003-00 •...
  • Page 69 R6615 Figure 12-4 Lift/Lowering Switch Assy, Left INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. 1120342105-00 • PIN — 1120-342100-00 LIFT/LOWERING SWITCH ASSY, LEFT 1120-342101-00 • BUTTON BRACKET, LEFT 1120-342103-00 • BUTTON, LOWERING 1120-342102-00 • SPRING 1120-310001-00 • SWITCH 1120-342104-00 •...
  • Page 70 R6616 Figure 12-5 Lift/Lowering Switch Assy, Right INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. 1120-342201-00 • BUTTON BRACKET, — 1120-342200-00 LIFT/LOWERING SWITCH RIGHT ASSY, RIGHT 1120-342102-00 • SPRING 1120-342203-00 • BUTTON, LOWERING 1120-342202-00 • BUTTON, LOWERINHG 1120-310001-00 •...
  • Page 71 R6754 Figure 12-6 Transmission, Motor, Brake Assembly INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. — 1120342005.00 • PIN 1120-343000-00 EMERGENCY REVERSE SWITCH ASSY 1120-343001-0A • BRACKET 1120-343002-00 • EMERGENCY REVERSE 1120-343004-00 • PIN BUTTON 1115-520004-00 • SWITCH ASSY 1120-343003-00 •...
  • Page 72 R6742 Figure 12-7 Transmission Motor, Brake Mounting...
  • Page 73 INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. 1115-200003-00 GEAR 1115-200012-00 WASHER, RUBBER 0000-000660-00 KEY, 5 X 5 X 18 1115-200011-00 BOLT, M20 X 1.5 X 60 0000-000154-00 SCREW, M8 X 35 1115-200009-0A PLATE 0000-000159-00 WASHER, LOCK, M8 0000-000657-00 BEARING, 6010-Z 0000-000670-00...

  • Page 74: Frame

    R6749 Figure 12-8 Compartment Cover INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. 1115-120001-00 COVER 0000-000371-00 SCREW, M6 X 16 1115-120003-00 COVER 0000-000123-00 WASHER, FLAT, M6 — HYDRAULIC SYSTEM 1115-500006-10 CABLE CHARGER (FIGURE 12-13) 1115-120002-00 — FRAME (FIGURE 12-10) 1120-150004-00 SCREW, M6 X 25...
  • Page 75 R6743 Figure 12-9 Compartment INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. 1115-121000-00 COVER 0000-000120-00 SCREW, M2 X 8 0000-000655-00 SCREW, M10 X 25 1115-540000-00 BRACKET 1115-121100-00 COVER 0000-000179-00 SCREW, M6 X 10 1115-520006-00 LIMIT SWITCH ASSEMBLY 0000-000123-00 WASHER, FLAT, M6 —...
  • Page 76 R6744 Figure 12-10 Frame INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. 1115-130002-0A SHAFT 0000-000651-00 SCREW, M4 X 8 0000-000654-00 PIN, M4 X 45 1115-500002-00 CLAMP 1115-130001-00 SHAFT 0000-000650-00 CLIP, M25 0000-000032-00 SCREW, M6 X 25 0000-000016-00 SCREW, M6 X 8 —...
  • Page 77 R6745 Figure 12-11 Lift Link Assembly INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. 1115-130005-40 WHEEL BRACKET ASSY 1115-131000-10 LOWER LINK 0000-000029-00 • BUSHING, 2012 0000-000294-00 CLIP, M25 1115-130003-00 SHAFT 1115-132200-00 CLEVIS 0000-000652-00 PIN, M5 X 30 0000-000675-00 •...
  • Page 78 R6607 Figure 12-12 Load Wheel INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. — 1115-133002-40 • LOAD WHEEL 1120-13300-40 LOAD WHEEL 0000-000020-00 • BEARING...
  • Page 79 NOTES...
  • Page 80 R6746 Figure 12-13 Outer Mast...
  • Page 81 INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. 0000-000044-00 • WASHER, M14 0000-000109-00 SCREW, M8 X 16 2401-146000-00 • BOLT 0000-000016-00 SCREW, M6 X 8 2401-143500-00 BOLT 1115-400050-00 BLOCK — 0000-000013-00 GREASE FITTING, M8 CYLINDER (FIGURE 12-15) — PUMP &...
  • Page 82 R6747 Figure 12-14 Pump & Motor Assy...
  • Page 83 INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. — 1115-560013-00 • SCREW, M5 X 70 1115-510001-00 PUMP & MOTOR ASSY 1115-560014-00 • SUCTION PIPE 1115-560001-00 • CLAMP 1115-560015-00 • OIL FILTER 1115-560002-00 • SOLENOID 1115-560016-00 • CHECK VALVE 1115-560003-00 •...
  • Page 84 INDEX PART PART NAME REQD. — 1115-410000-0A LIFT CYLINDER 1115-410001-0A • PISTON ROD 0000-000672-00 • WIPER RING 0000-000673-00 • O-RING 1115-410002-0A • GLAND NUT 1115-411000-0A • CYLINDER BODY 1115-410003-00 • GUIDE RING 0000-000512-00 • SEAL RING — 1115QSYG SEAL KIT (INCLUDES ITEMS 2, 3, 7) R6748 Figure 12-15 Lift Cylinder...
  • Page 85 NOTES...
  • Page 86 R6750 Figure 12-16 Electrical System...
  • Page 87 INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. 1120-540001-00 STAND, FUSE 0000-000664-00 SCREW, M4 X 40 0000-000297-00 BOLT, M8 X 35 0000-000122-00 WASHER, LOCK, M4 1115-510003-00 FUSE 1115-510004-00 CONTROLLER 1115-520014-00 CHARGER ASSEMBLY 1115-510005-00 HEAT SINK 0000-000088-00 SCREW, M4 X 8 0000-000665-00 SCREW, M4 X 45 0000-000194-00...
  • Page 88 R6751 Figure 12-17 Wiring Harness...
  • Page 89 INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. — BATTERY INDICATOR 1115-520016-00 HARNESS, PUMP (FIGURE 12-16) 1115-520001-00 HARNESS, MASTER — LED INDICATOR 1120-500015-00 FUSE, 10A (FIGURE 12-16) 1115-520002-00 HARNESS — BUZZER ASSEMBLY — SWITCH ASSY, DEADMAN (FIGURE 12-16) (FIGURE 12-1) —...
  • Page 90 R6752 Figure 12-18 Wiring Cables...
  • Page 91 INDEX PART INDEX PART PART NAME REQD. PART NAME REQD. 1115-231000-00 BRACKET 1115-530008-00 CABLE, BATTERY CON- NECTOR 0000-000646-00 • SCREW, M4 X 10 1115-530007-00 CABLE, BATTERY + 0000-0001089-00 • NUT, M6 1115-530004-00 CABLE, M2 0000-000056-00 • WASHER, LOCK, M6 1115-530003-00 CABLE, M1 0000-000023-00 •...
  • Page 92 EPJ-30 >> WIRING DIAGRAM >> WIRING DIAGRAM...
  • Page 94 Corporate 410 Admiral Blvd USA 6350 Burnt Poplar Road Mississauga, ON, Canada L5T 2N6 Greensboro, NC 27409 t 905.457.3900 f 905.457.2313 www.bluegiant.com If calling within North America: t 1.800.668.7078 f 1.888.378.5781 © Copyright Blue Giant Equipment Corporation 2020...

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