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DDK CM10-SP Series Assembly Manual

Plug connector cable
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(Weight Saving Type･ ･ ･ ･ Soldering Type)
Cable Assembly Manual(Standard Type)
DDK Ltd.
Production Engineering Department.
14 Matsuyama-cho, Moka-shi, Tochigi, 321-4393, Japan
CM10-SP××S-×(D6)
Plug Connector
Date of Issue:Feb 16, 2009
Manual No. TC-605
改版
年 月 日
Revision
Date
Ａ
'08.3.26
新規発行
A
2009/2/16
Ｂ
'08.5.13
変更通知 No.T-2205
B
2013/10/23
改版 No.
Revision No.
New Issue
T-3671

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Summary of Contents for DDK CM10-SP Series

  • Page 1 CM10-SP××S-×(D6) Plug Connector (Weight Saving Type･ ･ ･ ･ Soldering Type) Cable Assembly Manual(Standard Type) Date of Issue:Feb 16, 2009 Manual No. TC-605 DDK Ltd. 改版 年 月 日 改版 No. Revision Date Revision No. Production Engineering Department. Ａ ’08.3.26 新規発行...

  • Page 2: Table Of Contents

    Material No. Page TC-605 1/11 Contents Page 1. Outline ............................2 2. Specifications ..........................2 2-1. Applicable connector ......................2 3. Cable Assembly Process ....................... 3 3-1. Cutting a cable ........................3 3-2. Inserting parts........................3 3-3. Stripping a cable ........................3 3-4.

  • Page 3: Outline

    Material No. Page TC-605 2/11 1. Outline This Cable Assembly Manual explains how to assemble the wire to the CM 10 angle plug connector. (Solder type) 2. Specifications 2-1. Applicable connector Connector name Drawing number CM10-SP2S-S(D6) 115J-AP12161-1 CM10-SP2S-M(D6) 115J-AP12161-2 CM10-SP2S-L(D6) 115J-AP12161-3 CM10-SP10S-S(D6) 115J-AP12159-1...

  • Page 4: Cable Assembly Process

    Material No. Page TC-605 3/11 3. Cable Assembly Process 3-1. Cutting a cable Cut the cable to the following dimensions: Note! Not to change cable length. Cable length * Cable cut length = 35± ± ± ± 0.5mm for CM10-SPxxS(D6) + Cable length = 35±...

  • Page 5: Soldering A Contact

    Material No. Page TC-605 4/11 3-4. Soldering a contact Apply preliminary soldering to each contact and to the cable’s core wire, then solder the core wire to the contacts. Contact name Applicable contact Applicable cable CM10-SP10S-X(D6) CM10-#22SC(S1)(D8) AWG20 or below CM10-SP2S-X(D6) CM10-#22SC(S2)(D8) AWG16 or below...

  • Page 6: Inserting A Contact

    Material No. Page TC-605 5/11 3-5. Inserting a contact Insert the contact into the specified terminal number point in the housing. (Insert grounding wire or drain wire into terminal No. 10). * When the contact catches the housing, you will hear a snap. * Pulling the wire for confirming the correct position.

  • Page 7: Tightening A Back Shell

    Material No. Page TC-605 6/11 3-6. Tightening a back shell (1) To prevent the straight back shell from loosening, coat 2 threads of the circumference of the straight back shell with adhesive. ● Recommended adhesive: 1401B (Three Bond Co., Ltd.) (2) Rotate the back shell coupling of the connector and temporarily tighten the straight back shell.
  • Page 8 Material No. Page TC-605 7/11 (3) Fix the 2 surface width of the angle back shell on the tightening guide. (4) Set the tightening wrench adjusting to the back shell coupling. (5) With the wrench, tighten the back shell coupling to the angle back shell. Recommended tightening torque: 4to5N m Note! When setting the work to the wrench, adjust it to the 2 surface width.

  • Page 9: Inserting A Bushing And A Cable Clamp

    Material No. Page TC-605 8/11 3-7. Inserting a bushing and a cable clamp Insert the bushing and the cable clamp in the back shell. Back shell Bushing Cable clamp Cable Insert Note! After the Bushing insert, confirm that cable position should be inside of Bushing.

  • Page 10: Tightening A Clamp Nut

    Material No. Page TC-605 9/11 3-8. Tightening a clamp nut (1) Temporarily tighten the clamp nut on the angle back shell. * To prevent the loosening, it is recommended to coat the straight back shell with adhesive. Recommended adhesive: 1401B (Three Bond Co., Ltd.) (2) Fix the 2 surface width of the angle back shell on the tightening guide.
  • Page 11 Material No. Page TC-605 10/11 *To connection (1) Set the mark of each other’s connectors. Receptacle connector Plug connector mark mark (2) Each other’s key (concavity and convexity) are fit in. Push it straight, take care not to tilt. Plug connector key Receptacle connector key （Convexity）...
  • Page 12 Material No. Page TC-605 11/11 *When using a conduit (1) Tighten the nipple of conduit connector on the plug connector (CM10). (2) Set the conduit on the nipple of conduit connector. (3) Fix the conduit to the plug connector (CM10). If the conduit is used in a moving part, fix the conduit with a saddle, etc.

This manual is also suitable for:

Cm10-sp2s-s(d6)Cm10-sp2s-m(d6)Cm10-sp2s-l(d6)Cm10-sp10s-s(d6)Cm10-sp10s-m(d6)Cm10-sp10s-l(d6)

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