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RAYPAK REPLACEMENT INSTRUCTIONS
FOR GAS POOL HEATERS WITH ELECTRONIC IGNITION (SEE "SCOPE" FOR MODELS)
These instructions are intended for use by qualified personnel specifically trained and experienced in the installation of this
IMPORTANT NOTICE
type of heating equipment and related system components. Installation and service personnel may be required to be li-
censed in some states. Installation or repairs performed by unqualified persons may void the warranty.
Make sure electrical power to the heater is disconnected to avoid potential serious injury or damage to components.
DANGER - SHOCK HAZARD
Make sure to determine if unit is propane and see special instructions on page 6.
DANGER - PROPANE HAZARD
This version of the temperature control board has an integrated ignition module plus 3-wire temperature sensor. It is a di-
SCOPE:
rect replacement for the following models: 185B, 206A, 207A, 265B, 266A, 267A, 268, 335B, 336A, 337A, 405B, 406A,
407A, 408.
MODELS
185B, 265B, 335B, 405B
PRODUCED NOV. 2003
THROUGH OCT. 2004
SERIAL # 0311 TO # 0410
PC BOARD & TEMPERATURE CONTROL (KIT #013464F)
(1) PC Control Board
(1) LCD Gasket
(5) Screws #6 x 3/8"
(1) Remote Mode Label
(1) Instructions
Page 1
This Kit Includes:
241417
P/N
Effective: 12-04-12
Replaces: 10-07-11
MODELS
206A, 266A, 336A, 406A
207A, 267A, 337A, 407A
268, 408
PRODUCED NOV. 2004
THROUGH CURRENT
SERIAL # 0411 TO CURRENT
Rev 4
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Table of Contents
Related Manuals for Raypak 013464F
Summary of Contents for Raypak 013464F
- Page 1 Replaces: 10-07-11 RAYPAK REPLACEMENT INSTRUCTIONS PC BOARD & TEMPERATURE CONTROL (KIT #013464F) FOR GAS POOL HEATERS WITH ELECTRONIC IGNITION (SEE “SCOPE” FOR MODELS) These instructions are intended for use by qualified personnel specifically trained and experienced in the installation of this IMPORTANT NOTICE type of heating equipment and related system components.
- Page 2 Page 2 241417 Rev 4 Effective: 12-04-12 Replaces: 10-07-11 ACCESSING THE CONTROL BOARD 1. Turn off the power to the heater. 2. Turn off the gas to the heater. 3. B-Series: Remove front door by removing the 4 door panel screws shown in Fig. 1 and REMOVE THESE SCREWS FOR B - SERIES 4.
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Page 3: Removing The Circuit Board
Page 3 241417 Rev 4 Effective: 12-04-12 Replaces: 10-07-11 REMOVING THE CIRCUIT BOARD Make sure the power and gas are off. 1. Unplug all connectors from old circuit board. See 2. Unplug keypad ribbon from old circuit board. Fig. 5. 3. - Page 4 Page 4 241417 Rev 4 Effective: 12-04-12 Replaces: 10-07-11 PROPANE HEATERS ONLY: PREPARE NEW REPLACEMENT CONTROL PCB FOR INSTALLATION 1. Locate the proper propane tab on the board as shown in Fig. 7. 2. Break off tab with pliers as shown in Fig. 8 & Fig. 9. 15-Second Requirements for Propane safety time vary by Note:...
- Page 5 Page 5 241417 Rev 4 Effective: 12-04-12 Replaces: 10-07-11 MODELS 185B, 265B, 335B & 405B, Lo NOx ONLY: PREPARE NEW REPLACEMENT CONTROL PCB FOR INSTALLATION 1. DO NOT break tab See Fig. 10 and Fig. 11. 2. No additional wiring or connections are necessary for Lo NOx operation. DO NOT break tab.
- Page 6 Page 6 241417 Rev 4 Effective: 12-04-12 Replaces: 10-07-11 Lo NOx MODELS 207A, 267A, 337A & 407A ONLY: PREPARE NEW REPLACEMENT CONTROL PCB FOR INSTALLATION 1. Locate Lo NOx tab and P-10 air switch terminal on the board as shown in Fig.
- Page 7 Page 7 241417 Rev 4 Effective: 12-04-12 Replaces: 10-07-11 GASKET INSTALLATION - ALL MODELS 1. If the existing bezel gasket is shorter than the new gasket included with this kit (see Fig. 15), remove the gasket completely from the bezel (Fig. 16). 2.
- Page 8 Page 8 241417 Rev 4 Effective: 12-04-12 Replaces: 10-07-11 GASKET INSTALLATION - ALL MODELS (Continued) 3. Remove the backing on the new gasket (Fig. 18) and install as per Fig. 19. Peel adhesive backing. Fig. 18 When the gasket is installed correctly,there will be a small part of the bezel showing within the display window area.
- Page 9 Page 9 241417 Rev 4 Effective: 12-04-12 Replaces: 10-07-11 REPLACEMENT CONTROL BOARD - ALL MODELS 1. Mount the replacement control board to plastic bezel using (5) five mounting screws as shown in Fig. 20. 2. Reconnect all cable connections. See page 10 for specific directions on connecting P2 and P4.
- Page 10 Page 10 241417 Rev 4 Effective: 12-04-12 Replaces: 10-07-11 IMPORTANT INSTALLING THE SAFETY AND GAS VALVE HARNESS ONTO P2 AND P4 Care must be taken when reinstalling the harness connections to P2 and P4. The mating connections on the Advanced Flame Technology (AFT) board are rotated 180 degrees compared to the connections on the previous Digital board.
- Page 11 Page 11 241417 Rev 4 Effective: 12-04-12 Replaces: 10-07-11 THERMOSTAT OPERATION - ADVANCED FLAME TECHNOLOGY (AFT) BOARD Mode Button LCD Display Temp Buttons The pool heater touchpad, located on the upper front panel using a bar graph and numerical display. A signal of less PROGRAM BUTTON of the heater, allows the user to select either POOL or SPA than 4 indicates a weak flame signal and may require serv-...
- Page 12 Page 12 241417 Rev 4 1) Remove the four screws holding the control cover, and Program Button Effective: 12-04-12 swing the panel down so the back side of the board is Replaces: 10-07-11 visible (see page 2). Locate the Program Mode button (marked as SW1) as shown on page 15.
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Page 13: Status And Diagnostics
Page 13 241417 Rev 4 Effective: 12-04-12 Replaces: 10-07-11 NOTE: The LCD temperature display may not agree with the temperature reading of your pool or spa thermometer. The heater reads the water temperature at the inlet. Due to the circulation characteristics of any pool or spa, the water tem- perature at the inlet to the heater may differ from that observed at a given location in the pool or spa. -
Page 14: Remote Operation
Page 14 241417 Rev 4 Effective: 12-04-12 Replaces: 10-07-11 REMOTE CONTROL INSTALLATION AND OPERATION The digital thermostat model is remote-ready in most cases. The digital liquid crystal display (LCD) shows the actual pool CAUTION: Before installing remote controls to the AFT thermostat model heaters, read the following: temperature, operating status, and service codes (See examples below). -
Page 15: Remote Control Wiring
Page 15 241417 Rev 4 Effective: 12-04-12 Replaces: 10-07-11 REMOTE CONTROL WIRING • Remote wiring must be run in a separate conduit. Important Installation Notes for Remote or External Wiring Configuration • Remote wiring must not be run parallel to high voltage lines. •... - Page 16 2151 Eastman Ave., Oxnard, CA 93030 (805) 278-5300 FAX: (805) 278-5468...