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CONTENTS: INTRODUCTION WORKING CONDITONS MOTORS THAT CAN BE CONNECTED MECHANICAL ASSEMBLY 4a. motor assembly 4b. keypad assembly ELECTRICAL ASSEMBLY 5a. warnings 5b. electrical connection of NEO-WiFi to the motor 5c. electrical connection of WiFi to the line 5d. the 87Hz technique 5e.
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(imagine, for example, a ventilator that is on a roof). Motive has solved both problems with NEO-WiFi, patented, easy to use, IP65 (Ill. 2), with removable control panel, remotable wireless, powered by induction (Ill.
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examples: Adjusting the flow/pressure/force of a pump, a hydraulic power unit, an oil-hydraulic actuator, a compressor, an extraction fan, a ventilator, etc is normally done through shutters or valves. If we have a choke device of this kind, it means we have chosen not to use a variable speed drive (inverter). In this case, the disadvantages are numerous: inability to program ramping up or stopping;...
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WORKING CONDITONS Ill. 2 Physical quantity Symbol NEO-WiFi-3kW NEO-WiFi-11kW NEO-WiFi-22kW Inverter protection degree* IP65 Inverter supply voltage 3x 200-460 Inverter supply frequency 50-60 Maximum output voltage of the inverter = V1n-5% Inverter output frequency 200% f 0-100Hz if f 50Hz] Rated input current to the inverter Rated output current from the inverter (to the motor) Maximum continuous current output from the inverter...
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For different environmental conditions contact our Support Service *The IP65 degree refers to both the inverter case and to the removable keypad, whether it is placed in the inverter case or whether inverter and keypad are distant from each other. This is possible thanks to: ...
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NEO-WiFi EMC = Secure operation Have you ever had a sporadic and inexplicable malfunction of electrical/ electronic devices? For example, an automatic gate, a computer, a PLC, a circuit breaker ... If you didn't find the fault, it was probably due to the electromagnetic compatibility of the device (not sufficiently immune to electrical/electromagnetic interference received from the power line or radiated in the air) or to that of other equipment that showed no malfunction but was disturbing your device.
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Very unusually, therefore, in the NEO-WiFi-3 project, Motive has been careful to make it compatible not only with the industrial environment, with high immunity, but also to keep its emissions below the most restrictive thresholds prescribed for the home, commercial and light industrial environment, without the need to install additional external filters.
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It is important that the motor is suitable to be powered by an inverter. A fundamental requirement is that it has reinforced insulation between the phase windings. Others, are the limited current absorption and low temperature rise. The Delphi series of motive motors, as a standard feature, can be powered by an inverter. 11/104 NEO-WiFi–...
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4. MECHANICAL ASSEMBLY Dimensions o NEO-WiFi-3kW and keypad 12/104 NEO-WiFi– manual - ENG REV07-JAN15...
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Dimensions NEO-WiFi-11kW 13/104 NEO-WiFi– manual - ENG REV07-JAN15...
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Dimensions NEO-WiFi-22kW 14/104 NEO-WiFi– manual - ENG REV07-JAN15...
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Dimensions NEO-WiFi + motor NEO-WiFi-3 NEO-WiFi-11 NEO-WiFi-22 motor IEC 100L 132S 132M 160M 160L 180M 180L 15/104 NEO-WiFi– manual - ENG REV07-JAN15...
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4a. Motor assembly The mechanical fastening with slots (Ill. 5) allows the NEO-WiFi case to be fixed onto a wide range of Delphi series motive motors from size 71 to size 160 (Table. RD) Ill.5 The plastic knockouts allow the NEO-WiFi-3kW to broaden its field of use to engines with greater sizes (Table RD), as shown in...
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Plastic knockout removal procedure Be careful not to disperse metal or wire ends inside the housing of the inverter, that can create dangerous short-circuits. 17/104 NEO-WiFi– manual - ENG REV07-JAN15...
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For the connection between NEO-WiFi-3kw and the motors marked with X in the “Tab. RD”, specific mechanical adapters are needed. See the following images. NEO-WiFi-3 71-80-90S: 112-132: 18/104 NEO-WiFi– manual - ENG REV07-JAN15...
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Do not lift or carry the motor connected to the inverter by holding the housing of the inverter. If the inverter is used at frequencies lower than 50Hz, it becomes necessary to use motors with forced ventilation: In some motor sizes (e.g. IEC80) there may be mechanical interference between the terminal box cover of the forced ventilation and the NEO-WiFi case.
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NEO-WiFi-11 with motor 11kW = needed also 2 internal fans (cod. NWF11FANKIT) 22/104 NEO-WiFi– manual - ENG REV07-JAN15...
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In such cases, the release lever can be disassembled by unscrewing, or, if it should be kept, it is necessary to rotate by 90° (sizes 71-80), or by 120° the rear shield of the motor, together with brake and fan cover. This can only be performed by the factory or by service centres authorized by motive. 23/104 NEO-WiFi–...
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4b. keypad installation The keypad is available in two versions: potentiometer selector rotation direction Standard version Optional version with analog controls IP67 IP65 Thanks to 4 magnets incorporated into the keypad case (Ill. 6), the keypad safely rests in its housing, in any assembly position. Ill.6 This also offers the advantage of allowing the keypad to be rotated into 4 positions, depending on the preferred point of view 24/104...
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If the keypad is removed from the NEO-WiFi case, it can be fixed to the wall in 2 ways. If the wall is made of metal, by using the magnetism of 4 magnets in the keypad (Ill. 7). Ill.7 ...
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- 200-260Vac 1PH 50/60Hz IP65 BLOCK –induction power support for table or wall mounting The keypad is attracted and hold in BLOCK seat by magnets The keypad can be positioned in any position. The keypad is powered by induction. BLOCK is IP65 If the wall is made of metal, BLOCK is fixed by the magnetism of its 4 magnets...
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Before you start to use the keypad for the first time, recharge the batteries, leaving the keypad resting inside its seat in NEO-WiFi (with stopped motor) or inside BLOCK, while BLOCK or NEO-WiFi are powered, for 10 hours Each keypad comes equipped with two rechargeable 250BVH batteries (Diameter = 25mm, height 6.4mm, 1.2 Vdc, 250 mAh) Illustration 14 - Diagram rear NEO-WiFi logic control board ...
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Read this manual and the engine manual (download from www.motive.it) before installation. In the event that the product has evident signs of damage, do not proceed with the installation and contact the Service Centre.
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Useful for improving the power factor limiting the harmonics in line, or in the vicinity of large power line choke systems (transformation cabins). The direct connection with the motor cancels the need for shielded cables compared to a conventional inverter. In case of using NEO WI-FI not on board, use shielded Motoinverter cables and, if the distance to the motor exceeds 25m,...
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Ensure ground connection of the motor inverter with total resistance of less than 100Ω Disconnect the power supply of the Inverter by acting on the upstream switch before opening its enclosure; EMC Directive requires that the both the NEO-WiFi power cables are of the coaxial (or armoured) type with the single conductors having a section greater than or equal to 1.5 mm.
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NEO-WiFi must be installed on a three-phase asynchronous motor. Below, we show what to do with the Delphi line standard motors and motive ATDC line self-braking motors. GROUNDING CONNECTIONS, important for the electrical safety of people and to suppress electromagnetic interference conducted in the mains: ...
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NEO-WiFi-3kW. Ill. 9. The phases of the motor must be in a star connection if the motor has 230VΔ/400VY on the plate (Illustration 9). 33/104 NEO-WiFi– manual - ENG REV07-JAN15...
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NEO-WiFi-3kW. Ill. 10: The phases of the motor must be in a triangle connection if the motor has 400VΔ/690VY or 230Δ/400Y on the plate with 87Hz technique (chap. 5d). 34/104 NEO-WiFi– manual - ENG REV07-JAN15...
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NEO-WiFi-11+22. The phases of the motor must be in a star connection if the motor has 230VΔ/400VY on the plate Ill. 9 (11) 37/104 NEO-WiFi– manual - ENG REV07-JAN15...
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NEO-WiFi-11+22. Ill. 10 (11): The phases of the motor must be in a triangle connection if the motor has 400VΔ/690VY or 230Δ/400Y on the plate with 87Hz technique (chap. 5d). 38/104 NEO-WiFi– manual - ENG REV07-JAN15...
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Before connecting the brake wires to the BR + and BR- terminals, disconnect from the same terminals the wires of the internal resistances and isolate them, thereby preventing them from exploding (by setting the relative function in the menu, the warning appears on the display) NEO-WiFi-3: NEO-WiFi-11+22: 41/104...
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If the brake cable is too short to reach NEO-WiFi terminals, extend it in a way that insulation, and needed IP are guaranteed. In the following pictures, we show the method of the heat-shrink tubing 42/104 NEO-WiFi– manual - ENG REV07-JAN15...
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GENERAL WIRING SCHEME POWER MOTOR SUPPLY OUTPUT Int. Res istor Ext. Motor +1 5V Res istor Brake Enable Forward V EL Speed Rev erse Mon ito r Set ch. A ux. Fan +1 5V 10 0m A max . C h A Enc oder C h B Inp ut...
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The 87Hz technique It is possible to achieve special configurations with constant torque up to 87Hz with 230/400V motors. In a normal installation, the motor driven at a frequency lower than the rated, for example 20 Hz, will automatically have at the terminals of the windings a voltage lower than the rated one.
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NEO-WiFi-3kW 400V + mot 100LB-4 3kW 230/400V 50Hz connected (graph.1) NEO-WIFI 3kW 400V + mot 90L-4 1,5kW 230/400V 50Hz connected (graph.2) 45/104 NEO-WiFi– manual - ENG REV07-JAN15...
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connection of the external devices- NEO-WiFi-3kW Illustration 13 - Diagram - NEO-WiFi-3kW power board – before version V2.01 (July 2013) 46/104 NEO-WiFi– manual - ENG REV07-JAN15...
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Illustration 13 - Diagram - NEO-WiFi-3kW power board – from version V2.01 (July 2013) 47/104 NEO-WiFi– manual - ENG REV07-JAN15...
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NEO-WiFi-3 terminal function normally open contact that closes when the motor starts It is possible to connect to external devices 5 Ampere max, 250Vac max normally open contact that closes when the IGBT bridge temperature exceeds 50°C It is possible to connect to external devices 5 Ampere max, 250Vac max +15V 15Vdc output (max 100mA) enables/disables the inverter operation (NOTE: do not connect it to 24Vdc)
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Illustration 13 (11) - power board - NEO-WiFi-11kW 49/104 NEO-WiFi– manual - ENG REV07-JAN15...
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Control board terminal function analogue output 2 (0…+10V) for internal IGBT temperature signal (0…100°C). Activated from V1.06 analogue output 1 (-10V…+10V) for motor speed signal (absolute value) and rotation sense (+ sign for sense 1 and - sign for sense 2) 15Vdc output (max 100mA) 5Vdc output (max 100mA) channel A+ input...
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Power board NEO-WiFi-11 terminal function 0V IND 15Vac HF output for induction recharger AC IND 0V DC FAN 12V relay output for internal cooling fan (it closes when the IGBT temperature exceeds 45°C, and re-opens when it returns <40°C) 12V DC FAN Ext FAN normally open contact that closes when the IGBT bridge temperature exceeds 45°C, in order to enable the start of an eventual optional external fan...
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Power board NEO-WiFi-22 AC IND 15Vac HF output for induction recharger 0V IND 12V DC FAN 12V relay output for internal cooling fan (it closes when the IGBT temperature exceeds 45°C) 0V DC FAN ALARM normally open contact that closes when there is an alarm, simultaneously shown on the keypad display.
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Examples: To manage the stop and the direction of rotation, it is also possible to connect other auxiliary analogic commands, for example micro switch outputs or PLC, among the +15V-D1-D2 / 0V-D1-D2 contacts. Example: 3-position switch (1 – 0 – 2) among the +15V-D1-D2 / 0V-D1-D2 contacts of the power board (Ill. COM1) NEO-WiFi-3 Ill.
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If necessary connect an external enabling contact (Fig. COM2) this same must be connected between the +15V- EN / 0V- EN terminals (ON enabled with closed contact) after removal of the jumper on the same terminals; - NEO-WiFi-3 Ill. (3) COM2 - NEO-WiFi-11 / NEO-WiFi-22 Ill.
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Optional connection: For communication between multiple NEO-WiFis, connect the RS485 serial on the two A and B terminals always respecting the polarity of the connections (A with A and B with B on all inverters NEO-WiFi); The connection between 2÷9 NEO-WiFi with RS485 serial will allow a Master (the inverter that governs the group) type functioning and Slaves (inverters that “copy”...
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Optional connection: To record and analyse events in the lifetime of the device it is possible to connect to a PC with the USB plug that is on the power board, after installing the software on the PC, provided separately; See Chapter 9 “event analysis”...
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Optional connection: NEO-WiFi-3: NEO-Wifi-11 / NEO-WiFi-22: there are two opto-isolated analog inputs AN1 e AN2 there are two opto-isolated analog inputs AN1 e AN2 (ANALOG INPUT 1, ANALOG INPUT 2) that can be (ANALOG INPUT 1, ANALOG INPUT 2) that can be configured: configured: ...
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Example: temperature sensor connection 0-10V (equivalent connection for pressure transducer). Use the +15V on the terminal block to directly power the probe and use a resistor to create a voltage divider. NEO-WiFi-11 and NEO-WiFi-22 NEO-WiFi-3 59/104 NEO-WiFi– manual - ENG REV07-JAN15...
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Example: temperature sensor connection 4-20mA (equivalent connection for pressure transducer). NEO-WiFi-11 NEO-WiFi-3 60/104 NEO-WiFi– manual - ENG REV07-JAN15...
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Optional connection: BRAKE self-braking motor See Ill. 11 and Ill. 12. Optional connection: ENCODER. Ill. EN. ENCODER connection Motive-SICK VFS60A-TDPZ0-S01 for speed control in feedback: +Vcc (RED wire) on +15V; -Vcc (BLUE wire) on 0V, with the grounding wire outputs: signal A in E1 (WHITE wire);...
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6. PROGRAMMING The activation and programming operations must be carried out exclusively by experienced and qualified personnel. Use the appropriate equipment and protections. The powering of the inverter can be done only with box closed, after having carefully followed all the installation instructions of the electrical connections shown above.
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3. Go to the Communication menu of the keypad. Automatically it will scan the MHz frequency and then show the channel N°1 set by default by Motive. Select the desired channel between 1 and 127 (ex. Channel 3: ) and press ENTER...
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Ill. Y (3) Ill. Y (11) close the lid, carefully repositioning the connections of inductive power supply and antenna. COAXIAL CABLE CONNECTOR ON THE POWER BOARD: When connecting the coaxial cable to the power board, do not use metal tools that may damage the surrounding SMD electrical components that are extremely delicate.
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the remote control of multiple motors from a single keypad is not possible, with a single communication channel In fact, there is a continuous communication between the keypad and the inverters, communication that is not only a return of data to the display, but is also a synchronization of the behaviour of the inverter compared to what is pre-set and controlled from the keypad.
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Separate control of multiple motors with multiple keypads with separate channels from 1 to 127 (for each frequency) When there are multiple NEO-WIFI inverters in the same place, at distances of less than 80 mt: To change code and frequency close the +15V- SET (NEO-3) / 0V-SET (NEO-11/22) contact that simultaneously prevents the motor from running when closed ;...
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It is not possible to have more than one keypad that controls a single inverter. They would conflict 6. Press to enter into the menu →see functions menu 7. Set the motor data in the Data Motor menu, in particular by selecting values that can be taken from the plate of the motor for Rated power, rated Voltage and rated Current;...
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6b. keypad buttons Button Description To enter the function menu START To start the engine / to access the sub-menu or to enter the function and change its values ENTER Allows you to scrolls up through the menu items or change in positive the values of the variables; at the end of the change press ENTER.
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10 to 40% To access enter numeric access Password Advanced Functions Access to the advanced functions menu (number pre-assigned by Motive: 1). Save the changed data, or restore the default Yes save: the changes made are saved values Not save: returns to the values preceding the...
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6e. advanced functions menu (V2.01) Menu Sub-menu Description Internal speed [RPM] From 17 to 6000 RPM (default, ≈ 280rpm); Rotation [0, 1]; 0=clockwise, 1=counter-clockwise; from 2 to 200% of motor synchronous speed Maximum speed [% of rpm] Minimum speed [% of rpm] from 2 to 100% of motor synchronous speed Acceleration [s] from 0.1 to 99.9...
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2. Voltage [V] feed of the brake coil 2. Supply voltage of the brake coil, selectable between two values: 104Vdc or 180Vdc (download the DELPHI motor manual from www.motive.it). P.I.D. factors For speed control in feedback (it’s like a cruise control: K Proportional factor : 1-100.
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Year: XX Clock setting Month: XX Date and hour setting: to unlock the clock, modify (function based on the Day: XX the SECONDS value. battery clock, which is Hour: XX The estimated duration of the clock battery type there only on NEO-11 CR2430 is 6-8 years.
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6f. use Start the motor by pressing the START button (or the remote switch in case of remote controls with wired connection) – and adjust the speed using the commands . and/or, if present, with the potentiometer with wheel present on the keypad and possibly changing the direction of rotation with the software and/or, if present, by acting on the 1-0-2 selector The keypad during the functioning of the motor shows, alternating them, the following two sets of data: Power factor Motor...
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Since keypad version V1.12 (you can see it for 2 seconds when you switch the keypad on) it is possible to see the battery charge. For that, keep MODE pressed for min 1 second (16 squares = fully charged); Let’s say that you used NEO-WiFi in a demo single phase power supply for which it isn’t designed.
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6g. alarms (from V1.10) NEO- NEO- NEO- Immediate intervention for short circuit √ √ √ Current peak Overvoltage due to the generator functioning during deceleration or Overvoltage √ √ √ undervoltage Exceeding the temperature limit on the electronic board (86°C) Inverter temperature √...
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inverter software versions. √ √ √ Overcurrent Intervention for current overload on NEO-WiFi output to/by the motor microprocessor × √ √ Intervention for microprocessor overheat temperature × √ √ phase U overcurrent current overload on NEO-WiFi output to/by the motor on phase U ×...
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6h. MODBUS MODBUS protocol is connected to NEO-WiFi by using this RS-485 gate: NEO-WiFi-3 terminals A and B of J9 NEO-WiFi-11/22 terminals A and B of J9 83/104 NEO-WiFi– manual - ENG REV07-JAN15...
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MODBUS communication can be controlled by PC or PLC PLC, modify the variables in the following tablechart “NEO-Wifi modbus Variables”. PC: ask for the specific SW to motive and use a USB-RS485 converter 84/104 NEO-WiFi– manual - ENG REV07-JAN15...
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Download here MOD-BUS NEO-WIFI Software for PC: http://motive.it/manuali/NEOWIFI_MODBUS.ZIP System requirements Pentium IV or higher Windows 2000-XP-Vista-7-8-8.1 USB port .NET Framework 2.0 or higher (This should be already present on the most of PC). Software Installation Download the SW. Save the zip file on the desktop Please install the program using the executable file “installer.exe”.
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Click on “Setup Communication” to start the communication PC-NEO: Setup ”USB Serial Port”: To see on which COM gate it has been installed NEO, it is negessary to go to “device manager” (control panel device manager) gates (COM and LPT) ...
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When Setup is done, in “PROGRAMMING” you can find 3 choices 1. Open File It permits you to modify settings of NEO WiFi: Blue background numbers are those that you can modify. If you are connected to NEO-WiFi-11/22, you’ll be proposed to set also the automatic starts and stops. = SAVE the settings in the PC or directly into NEO-WiFi memory (if connected).
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2. New: It creates new settings for NEO-WiFi. Like for Open File, you can save the settings in the PC or directly into NEO-WiFi memory (if connected). 3. Connect: It connects directly to NEO-WiFi and shows all the settings. Any data that is modified, is automatically saved into NEO-WiFi memory.
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In “ALARM HISTORY”, it is possible to see the history of all alarms in NEO-WiFi memory. Clicking on the PDF button, you can generate a PDF that shows such memory. 89/104 NEO-WiFi– manual - ENG REV07-JAN15...
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NOTE:Not all the variables can be modified. In the column “Type” the letter R means “read only” and R/W means “Read and Write” NEO-Wifi modbus Variables Variable N° Type Upper Limit Lower Limit Note Definition inverter power KW*10 software version last revision days 0xffff...
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valid only when the start/stop source, is from 18 R/W rotation keypad without selector minimum maximum 19 R/W internal speed speed speed 0=OFF 9044=ON enable Before connecting the wires of the external 20 R/W electromagnetic 65535 braking resistances to the BR + and BR- brake terminals, disconnect from the same terminals the wires of the internal resistances...
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0x10000 result 4 /65536= clock h without decimals if there are problems during calculation, please download the spreadsheet automatically from www.motive.it To calculate: minutes * 60= result result + (Hour * 60 * 60)= result 1 result 1 + (Day * 60 * 60 * 24)= result 2...
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44 R/W start P1 minutes 1439 download the spreadsheet automatically from www.motive.it to calcolate the value: hours*60+minutes if there are problems during calculation, please 45 R/W stop A1 minutes 1439 download the spreadsheet automatically from www.motive.it...
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50 R/W start P4 minutes 1439 download the spreadsheet automatically from www.motive.it to calcolate the value: hours*60+minutes if there are problems during calculation, please 51 R/W stop A4 minutes 1439 download the spreadsheet automatically from www.motive.it...
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voltage during 67 R alarm intervention[V12] voltage during 68 R alarm intervention[V13] voltage during 69 R alarm intervention[V23] current during 70 R alarm A*10 intervention[I1] current during 71 R alarm A*10 intervention[I2] current during 72 R alarm A*10 intervention[I3] power during 73 R alarm intervention...
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91 R alarm 1=ON 0=OFF 92 R status relay fan 1=ON diagnostics 16-bit register with all status bits (download the 93 R inverter table from www.motive.it) error counter 95 R/W 0xffff error counter 96 R/W 0xffff exception counter 97 R/W messages...
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7. WARNINGS AND RISKS These instructions must be read and strictly adhered to by who is doing the final installation and by the user, and they must also be made available to all the personnel that sees to the installation, calibration and maintenance of the device. Qualification of personnel The installation, commissioning and maintenance of the device must be carried out only by technically qualified personnel who is aware of the risks that the use of this device involves.
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Before connecting the wires of the external braking resistances to the BR + and BR- terminals, disconnect from the same terminals the wires of the internal resistances and isolate them. NEO-WiFi-3: 99/104 NEO-WiFi– manual - ENG REV07-JAN15...
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NEO-WiFi-11: Caution! The instructions in this manual do not replace, but supplement the current law provisions on safety standards 100/104 NEO-WiFi– manual - ENG REV07-JAN15...
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NEODYMIUM magnets Pacemaker Warning Magnets could affect the functioning of pacemakers and implanted heart defibrillators. A pacemaker could switch into test mode and cause illness. A heart defibrillator may stop working. If you wear these devices keep sufficient distance to magnets. ...
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Declaration of conformity Motive srl with seat in Castenedolo (BS) - Italy declares, under its exclusive responsibility, that its range of “NEO-WiFi” inverters and motor-inverters is constructed in accordance with the following international regulations (latest edition) EN60034-1. Rotating electrical machines: rating and performance ...
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9. EVENT ANALYSIS This software is a tool dedicated exclusively to authorized Motive service centers. It is meant for the verification of possible anomalies or failures. In fact: it acts as a black box for the diagnosis and analysis of problems of specific applications with the inverter.
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ALL THE DATA WAS COMPILED AND CHECKED WITH THE UTMOST CARE. WE DO NOT HOWEVER ASSUME ANY RESPONSIBILITY FOR ANY ERRORS OR OMISSIONS. MOTIVE srl MAY AT ITS SOLE DISCRETION CHANGE AT ANY TIME THE CHARACTERISTICS OF THE PRODUCTS SOLD.
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