Coleman POWERSPORTS BK160 Owner's Manual
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Coleman POWERSPORTS BK160 Owner's Manual

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POWERSPORTS
OWNER'S MANUAL
No one under the age of 16 should operate this go kart.
Always wear a helmet it could save your life!
READ THIS MANUAL CAREFULLY!
Model:BK150
Provincial / Municipal governments have different regulations
pertaining to owning and operating an off-road vehicle,
learn the regulations in your area.

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  • Page 1 POWERSPORTS OWNER’S MANUAL No one under the age of 16 should operate this go kart. Always wear a helmet it could save your life! READ THIS MANUAL CAREFULLY! Model:BK150 Provincial / Municipal governments have different regulations pertaining to owning and operating an off-road vehicle, learn the regulations in your area.
  • Page 2 To the Owner Congratulations on your purchase of a Coleman Powersports Go Kart. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable Go Kart operation.
  • Page 3 This manual is based on the latest product information available at the time of publication. Coleman Powersports has a policy of continually improving its products. Due to improvements, or other changes, there may be some discrepancies. We reserve the right to make product changes at any time, without notice and without incurring any obligation to make the same or similar changes to vehicles previously built or sold.
  • Page 4 ! WARNING Operating, servicing and maintaining a passenger vehicle or o -road vehicle can expose you to chemicals including engine exhaust , carbon monoxide, phthalates, and lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS COLEMAN POWERSPORTS WARRANTY..2 STARTING OFF ........ 19 IMPORTANT SAFETY LABELS....4 OPERATING ON HILLS...... 20 LOCATION ........4 CLIMBING A HILL....20 LABELS......... 5 DESCENDING A HILL.... 20 SAFETY ..........7 TRAVERSING A HILL....20 DESCRIPTION AND PART LOCATIONS...
  • Page 6 VALVE CLEARANCE......35 FUSE REPLACEMENT ...... 35 CHAIN ........... 36 INSPECTION ......36 TENSION AND ADJUSTMENT ..36 CLEANING AND LUBRICATION...36 TIRES....37 REPLACING......37 STORAGE........38 RETURNING TO SERVICE....38 WASHING THE GO KART ....39 TRANSPORTING.

  • Page 7: Coleman Powersports Warranty

    90 days from the date of purchase shown on the sales receipt. During this period of time Coleman Powersports will, at its option, either repair or replace any original Coleman Powersports part which is covered by this warranty and is proven to be defective in workmanship or material.
  • Page 8 5. Any product which has been altered or modified in a manner not consistent with the original design of the product or in a manner not approved by Coleman Powersports. 6. Tires 7. Damage or failures due to abuse, neglect, or misuse of the product.

  • Page 9: Important Safety Labels

    IMPORTANT LABELS...

  • Page 11: Labels

    WARNING LABELS WARNING FAILURE TO FOLLOW THESE WARNINGS COULD RESULT IN SEVERE INJURY OR DEATH Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. NEVER CARRY ALWAYS USE NEVER USE NEVER USE •Cold tire pressure: MORE THAN ONE...
  • Page 12 WARNING...

  • Page 13: Safety

    SAFETY 11. . Never operate Go Kart with long 1. Always read and understand the hair, loose jewelry or loose clothing Owner’s/Operator’s manual and that could get caught in moving parts. warnings before starting the Go Kart for the first time 12.

  • Page 14: Description And Part Functions

    DESCRIPTION AND PART FUNCTIONS Ignition key (1) : When the ignition switch is placed in the (ON) position the engine can start when the ignition key is turned to the right. When the ignition switch is placed in the (OFF) position the engine will not start, or will turn off, if running.

  • Page 15: Fuel Tank Cap

    DESCRIPTION AND PART FUNCTIONS Fuel Cap Fuel Tank Cap (7): To open fuel tank cap, Turn cap counter clockwise to remove. To re-install cap, turn cap clockwise until snug. Make sure cap is seated properly . Oil Fill plug/Dipstick (8) To open Oil fill plug/Dipstick, turn cap counter clockwise to remove.

  • Page 16: Seat Adjustment

    DESCRIPTION AND PART FUNCTIONS SEAT ADJUSTMENT WARNING Failure to have the seat locked in position could be hazardous The seat coming loose could cause the operator to loose control. Never operate the Go Kart without the seat locked in place. Seat Latch (9) The seat latch is located under the driver side seat.

  • Page 17: Fuel And Oil

    FUEL AND OIL FUEL WARNING Never use leaded gasoline in this product. Fuel and fuel vapor are highly It could affect the engine’s emissions and flammable and toxic. You can be damage the engine. burned or poisoned while Go Kart requires clean unleaded regular gasoline with a minimum octane rating of refueling.
  • Page 18 WARNING Overfilling the fuel tank can cause the fuel to expand which can cause overflow due to the heat from the engine or sun. Spilled fuel can catch fire. Never fill the fuel tank above the bottom edge of the filler neck.

  • Page 19: Break In

    BREAK - IN Observe your initial and most BREAK IN PERIOD critical maintenance service The initial 20 hours of operation is most The initial service( break in maintenance ) important in the life of your Go Kart. is the most important service for your Go Proper operation during this break in Kart.

  • Page 20: Pre Ride Inspection

    PRE-RIDE INSPECTION WHAT TO CHECK FOR Inspecting and checking the condition of CHECK the Go Kart before each ride is important. Smoothness Steering • Following the pre-ride check list will help No restriction of • insure the you do not have mechanical movement problems which could result in injury or becoming stranded.

  • Page 21: Operating The Go Kart

    OPERATING THE GO KART WARNING WARNING Carrying more than one passenger on Operating this Go Kart in a irresponsible this Go Kart could be hazardous manner which includes jumping or other stunts could be hazardous. Carrying more than one passenger could cause loss of control resulting in severe Jumping or other stunts could result in injury of death to the operator and/or...

  • Page 22: Helmet, Eye Protection And Protective Clothing

    OPERATING THE GO KART HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT certified motorcycle helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear. Consult with a motorcycle dealer for the correct size and type of helmet that is right for you.

  • Page 23: Seat Belts

    OPERATING THE GO KART SEAT BELTS WARNING Riding in this go kart without the seat belt harness worn and attached properly for both the operator and passenger could be hazardous Operating the go kart without the seat belt harness worn by both the operator and passenger increases the chance of injury or death in the event of an accident Never operate or allow a passenger to ride...

  • Page 24: Starting The Engine

    OPERATING THE GO KART STARTING ENGINE To start the engine 1. Before starting the engine, ALWAYS REVIEW THE PRE RIDE INSPECTION PROCEDURES LISTED IN THIS MANUAL 2. Make sure parking brake lever(1) is set before attempting to start the engine. 3.

  • Page 25: Starting Off

    OPERATING THE GO KART STARTING OFF 1. Once engine has warmed up, release parking brake by moving parking brake lever (1) to the forward position 2. Let off brake pedal (2) and gradually depress gas pedal (3) until kart moves. 3.

  • Page 26: Climbing A Hill

    OPERATING THE GO KART CLIMBING A HILL DESCENDING A HILL 1. Stop and evaluate the hill before To operate the Go Kart going down a hill, attempting to climb. Make sure the hill is follow the instructions below. not too steep, the terrain is not loose or 1.

  • Page 27: Skidding Or Sliding

    OPERATING THE GO KART SKIDDING OR SLIDING WARNING In certain situations you may Applying the parking brake while operat- ing the Go Kart could be experience skidding or sliding even hazardous. though the brakes are not applied. Follow the operating techniques listed Applying the parking brake while below to regain control.

  • Page 28: Operating Through Water

    OPERATING THE GO KART OPERATING THROUGH WARNING WATER Operating this Go Kart through fast or Operating through water can be hazardous, deep water could be hazardous; especially if it is fast moving. Make sure the water your are operating through is shallow Deep or fast moving water could cause and is not more than 10cm the Go Kart to loose traction resulting in...

  • Page 29: Operating In Cold Weather

    OPERATING THE GO KART OPERATING IN COLD WEATHER PRE RIDE INSPECTION CAUTION Brake and throttle linkages: Using engine power to release wheels Cold weather requires additional pre-ride that are frozen to the ground could inspection of the Go Kart before operating. damage Go Kart.

  • Page 30: Load Guidelines

    Coleman Do not add any accessory or cargo to the Powersports. steering wheel that could impede vision or make the Go Kart harder to steer.

  • Page 31: Maintenance

    MAINTENANCE For maintenance, your Go Kart may be CAUTION maintained by an authorized Coleman motorsports service dealer or a repair Failing to perform recommended shop of your choosing. maintenance on this Go Kart could Following the proper maintenance damage the Go Kart engine and procedures and time table for components.

  • Page 32: Maintenance Chart

    MAINTENANCE CHART Every Every Every20 100 hours First 5 50 hours hours of or 6 hours of or 3 ITEM Before operation monthes monthes operation each ride or 1 month Exhaust pipe nuts and muffler months months bolts Air cleaner element Valve Clearance** Spark Plug Fuel Line...

  • Page 33: Battery Installation

    BATTERY INSTALLATION AND MAINTENANCE CHARGING THE GEL BATTERY Note: Do not turn the charger on before attaching the charger clips to the battery terminals. The standard charging rate is 0.7A x 5 -10 hours. Maximum charging rate is 3A x 1hour WARNING 1.

  • Page 34: Air Filter

    MAINTENANCE AIR FILTER CAUTION The air cleaner element needs to be cleaned or replaced periodically (see Clean air filter more frequently if chart for cleaning/replacement Go Kart is driven in wet, muddy or intervals). The air filter element will need dusty conditions.

  • Page 35: Spark Plug

    MAINTENANCE SPARK PLUG This Go Kart comes equipped with an A7RTC spark plug. To inspect the spark plug, remove the plug cap (1) then remove the spark plug (2) from the engine with the spark plug tool provided. Inspect the plug for carbon deposits and clean if necessary with a wire brush.

  • Page 36: Engine Oil

    MAINTENANCE ENGINE OIL WARNING The proper amount and grade of engine oil New and used oil can be hazardous will have a great impact on the life of the engine. Checking the oil daily and Children and pets can be harmed by changing the oil as listed in the swallowing new or used oil.

  • Page 37: Cleaning Oil Filter

    MAINTENANCE CLEANING OIL FILTER SCREEN 1. Remove oil drain plug (1) located on bottom left side of engine and drain oil in an appropriate container. Once oil is drained, re-install drain plug (1) Note: Always dispose of used oil at an oil reclaim facility.

  • Page 38: Idle Speed Adjustment

    MAINTENANCE IDLE SPEED ADJUSTMENT The idle speed should be set at 1500 + 150 RPMs To adjust the idle speed: 1. Locate the idle adjustment screw (1) located on the carburetor. 2. Allow the engine to warm up approximately 10 minutes 3.

  • Page 39: Fuel Hose Inspection

    MAINTENANCE FUEL HOSE INSPECTION Inspect the fuel hose (1) for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any defects are found. BRAKES This Go Kart is equipped with front and rear hydraulic disk brakes WARNING Failing to inspect brakes before each use could be hazardous.

  • Page 40: Valve Clearance

    MAINTENANCE VALVE CLEARANCE Proper Valve Clearance Adjusting the valves should be done by an authorized service center or comparable Intake: 0.0012 in (0.03mm) servicing dealer. Proper valve gap will Exhaust: 0.002 in (0.05mm) help keep Go Kart running at peak performance.

  • Page 41: Chain

    MAINTENANCE CHAIN CHAIN LUBRICATION CHAIN AND SPROCKET Lubricating the chain before each ride will help to ensure maximum life of the chain INSPECTION and sprockets. Inspect drive chain for wear, rust, bound Instructions for cleaning and links, proper lubrication and proper chain lubrication: tension.

  • Page 42: Replacing

    MAINTENANCE TIRES Inspect tires before each ride, this should include the following: Inspect for cracks or leaks Inspect tread depth. If tread depth is below Minimum tread 4mm(0.16in) replace the tire. 4mm (.16 in.) Check tire pressure. Incorrect tire pressure can affect the handling, operator comfort, steering, tire life and traction.

  • Page 43: Storage

    MAINTENANCE STORAGE If the Go Kart is left unused for an extended period of time proper storage maintenance is required. 1. Wash Go Kart thoroughly, then wax plastics and painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant.

  • Page 44: Washing The Go Kart

    MAINTENANCE WASHING THE GO KART 1. Wash mud and dirt off Go Kart with low water pressure from a hose. 2. Wash Go Kart using a mild detergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the Go Kart.

  • Page 45: Troubleshooting

    TROUBLESHOOTING Trouble Possible cause Solution Engine will • Fuse is burned out • Replace fuse not start - • Battery terminal is loose • Tighten terminal Starter motor • Starter motor not working • Take to a service center does not turn over The starter Air filter dirty...

  • Page 46: Torque Specifications

    TORQUE SPECIFICATIONS FASTNER TORQUE TORQUE (ft.lbs.) / (in.lbs.) THREAD SIZE (nm) 39-52 in.lbs. 5 mm bolts and nuts 4.5 - 6 nm 69 - 104 in. lbs. 6mm bolts and nuts 8 - 12 nm 8mm bolts and nuts 13 - 18 ft.lbs. 18 - 25 nm 10 mm bolts and nuts 22 - 29 ft.lbs.

  • Page 47: Specifications

    SPECIFICATIONS Engine Braking Displacement 149.6cc Rear Brakes Hydraulic disk Starting Electric Front Brakes Hydraulic disk Spark Plug Type NST A7RTC Tires NGK C7HSA Front Tire Size 19x7-8 Rear Tire Size 18x9.5-8 Cooling Air cooled Engine Tire pressure 10psi (69kpa) Oil Capacity 1qt.

  • Page 48: Vehicle And Engine Number

    VEHICLE AND ENGINE NUMBER LOCATION The Vehicle identification number and the engine number are needed when calling for parts, service center help or when registering your Go Kart. Locate the numbers and list the numbers below for your reference. The 17 digit Vehicle Identification Number (VIN) is stamped on the frame under the front spring on the passenger side of the Kart...

  • Page 49: Emission Control System Warranty

    EMISSION CONTROL SYSTEM WARRANTY Below is the emission control system warranty printed in the owner’s manual, a copy of the owner’s manual is available upon your request. YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board, the U.S. Environmental Protection Agency, and Tao Motor Inc.
  • Page 50 If you use your vehicle in any type of sanctioned competitive event, this warranty is imme- diately and completely void. If you have any questions regarding your warranty rights and responsibilities, you should contact Tao Motor Inc., 2201 Luna Road, Carrollton, TX 75006,TEL: 972-512-8866 or (for California registered highway vehicles only) the California Air Resources Board at P.O.
  • Page 51 III. Limited Liability A. The liability of Tao Motor under this emission control system warranty is limited solely to the remedying of defects in material or workmanship by an authorized Tao Mo- tor’s dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to or from the Tao Motor’s dealer.
  • Page 52 NOTES...
  • Page 53 POWERSPORTS 1775 E. University Dr. Tempe, AZ. 85281 PHONE: Toll Free 888-405-8725 https://www.colemanpowered.com https://www.facebook.com/colemanpowersportusa https://www.instagram.com/colemanpowersports_usa...

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