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Marshall Compactor BM255 & BM257 Impact Test Equipment Ltd www.impact-test.co.uk - www.impact-test.com www.impact-testsets.co.uk User Guide www.impact-test.com www.impact-test.co.uk User Guide www.impact-testsets.co.uk www.impact-test.com...
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Impact Test Equipment Ltd. Building 21 Stevenston Ind. Est. Stevenston Ayrshire KA20 3LR T: 01294 602626 F: 01294 461168 E: sales@impact-test.co.uk Test Equipment www.impact-test.co.uk Test Sieves & Accessories www.impact-test.com Test Sets to International Standards www.impact-testsets.co.uk www.impact-test.co.uk www.impact-test.com www.impact-testsets.co.uk...
Chapter 1 GENERAL INFORMATION GENERAL FEATURES This manual id addressed to the carrier, the installer, the user, the maintenance operator, the scrapping operator. Please read it carefully because it informs you about the operating of the machine in safety conditions. ...
Chapter 2 SAFETY INFORMATION GENERAL SAFETY STANDARDS The use, lifting, installation, maintenance and scrapping of the machine are allowed only to qualified staff. A qualified staff is composed by people who are authorised by the safety responsible to do any activities due to their experience and acknowledgement of the operating of the machine and of the standards, rules and actions.
PASSIVE SAFETY DEVICES For passive safety devices are meant all those devices avoiding or reducing the risks for the operators. These devices don’t require any intervention to be operated. On the Compactor, supplied with safety guards, you can find a protection micro switch that stops the machine functioning whenever the carter is not closed correctly or it is opened during the test running.
DANGER The continuous use of the machine together with other noisy appliances could cause a high level of exposure to the noise. If the daily exposure of the operator is equal or higher than 85 dB(A), Safety Devices as headphone are suggested to be worn. If the daily exposure is equal or higher than 90 dB(A), the use of the Safety Device is compulsory.
ELECTRIC CONNECTIONS Skilled operators must arrange the electric connections. DANGER Before connecting, see the attached electric diagram and the plate on the machine for the DANGER information about the voltage, the frequency, etc. Connect the ground by the terminal PE (yellow-green) before making any other DANGER connections.
Chapter 5 OPERATOR’S INTERFACE CONTROLS AND MESSAGES SAFETY GUARDS FIXING BRACKETS LEVER FOR MOULD BLOCKING COMPACTION HAMMER COUPLING LEVER CONTROL PANEL SAFETY GUARDS Only for EEC appliances. It prevents the operator from coming in touch with the moving parts of the appliance.
Chapter 6 Consult the chapter “DANGEROUS PARTS AND RESIDUAL RISKS " before DANGER proceeding. WARNINGS Before starting the normal use of the equipment it is recommended to verify that it is in good working conditions with no defective or damaged parts. If necessary proceed with the required maintenance operations.
PROGRAMMING THE CONTROL PANEL For the correct set up of the control panel, consult the file enclosed to this manual. PROCEDURE FOR THE OPENING OF THE SAFETY GUARDS The compactor can only work when the safety guard is closed and locked by the special lever. In case the safety guard is opened during the test running, the Compactor will automatically stop.
6.11 EXAMPLE OF OPERATING Before starting the procedure described hereunder, carefully read and learn the DANGER instructions given in this manual. This machine can be used in different ways depending on the kind of test you wish to perform. We suggest you to follow the procedure described at chapter 7 of the standard EN12697-30. Here follows a “standard procedure”...
OPERATION CHECK THE SPRING OF THE SLIDING DEVICE PROCEDURE Ensure that the push up spring of the sliding device (assembled on the hammer) has not reached its yielding point and that it pushes the device to the max. stroke. FREQUENCY AFTER 50 WORKING HOURS OPERATION CHECK THE PULL CHAIN ARM AND ITS SPRINGS.
PERIODICAL OPERATION It is recommended to execute punctually and correctly all the periodical operation here described. This will help in preventing failures and dysfunctions. OPERATION CLEAN THE DRIVING SHAFT AND THE TRIP MECHANISM PROCEDURE Clean the squared driving shaft and the rammer periodically. ATTENTION Do not grease the squared driving shaft.
Chapter 9 SCRAPPING SETTING ASIDE In case of setting aside for a long time it is necessary to disconnect the electric feeding. Execute all the maintenance operations. It’s recommended to cover the machine against the dust. SCRAPPING When the machine is not used anymore, it is recommended: ...
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Control Panel CHAPTER 1 GENERAL INFORMATION GENERAL FEATURES IDENTIFICATION APPLICATIONS DIMENSIONS AND MASS STRUCTURE AND OPERATING OF THE MACHINE CHAPTER 2 OPERATION SWITCHING ON OF THE APPLIANCE SETTING UP OF THE STROKES NUMBER PRACTICAL EXAMPLE OF OPERATING CONTROLLED ROTATION FUNCTION (TO ROTATE THE LOS ANGELES CYLINDER INTO THE REQUIRED POSITION) CHAPTER 3 MAINTENANCE...
CHAPTER 1 GENERAL INFORMATION GENERAL FEATURES • This manual id addressed to the carrier, the installer, the user, the maintenance operator, the scrapping operator. • Please read it carefully because it informs you about the operating of the machine in safety conditions.
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STRUCTURE AND OPERATING OF THE APPLIANCE The Control Panel is formed by (see table D for further info.): CONTROL DESCRIPTION To switch on the Control Panel, put it on “ 1 ”. MAIN SWITCH To switch off the Control Panel, put it on “0”. This button is used to select the number on the numeric display (D8) the operator is willing to change.
CHAPTER 2 OPERATING SWITCHING ON OF THE APPLIANCE To switch on the Control Panel, put the Main Switch (D1) on the “1” position. The operator cannot choose the setting of the operating mode “ ” or STROKE COUNTER “ ”, but it is automatically pre selected by the Manufacturer during ATTENTION MINUTES COUNTER the mounting operations.
Press the button until the first figure on the left starts blinking. Use the buttons to set the desired value. Press the button to confirm the storing of the displayed number of strokes. To confirm the storing, the figures will stop blinking and keep lighting. PRACTICAL EXAMPLE OF OPERATING To start the appliance, press this button The appliance only starts if the safety guards are correctly closed (for further details...
In the event of a feeding lack, the programme will keep stored either the original selected number of strokes or the number of the really effected ones up to the interruption. After the feeding has been activated again, the appliance will stay still displaying the number of strokes missing to end the test.