Related Manuals for Diamond Products CPG200
Summary of Contents for Diamond Products CPG200
- Page 1 FLOOR GRINDER OPERATOR’S MANUAL CPG200 Dual Head Floor Grinder December, 2019 Part #: 1802710...
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Page 3: Table Of Contents
TABLE OF CONTENTS Table of Contents Introduction ............................. 5 CPG200 Components (10 HP Gas) ......................6 CPG200 Components (2 HP Electric) ....................7 CPG200 Components (7-1/2 HP Electric) ....................8 CPG200 Dimensions ..........................9 CPG200 Specifications ......................... 10 CPG200 Electric Motor Specifications ....................11 CPG200 Gas Engine Specifications ..................... - Page 4 TABLE OF CONTENTS Motor ............................. 22 Part Lubrication ..........................22 Post Cleaning ............................ 22 Service Schedule ..........................23 Daily Service ............................24 Check Engine Oil Level ........................24 Check Engine Fuel Level ........................24 Check the Air Filter ..........................24 Handlebar ............................
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Page 5: Introduction
Welcome to the Diamond Products family and thank you for choosing Diamond Products equipment. At Diamond Products we are driven to ensure you are completely satisfied with your product and continually strive to improve our product line so that we can offer you the best possible equipment in the industry. -
Page 6: Cpg200 Components (10 Hp Gas)
INTRODUCTION CPG200 Components (10 HP Gas) 1. Front Guard 8. Water Supply Connection 2. Weight Box 9. Water Supply Valve 3. Weight 10. Fuel Tank 4. Honda Engine, 10 HP 11. Oil Drain Hose 5. Handlebar Locking Pins 12. Vacuum Attachment Port 6. -
Page 7: Cpg200 Components (2 Hp Electric)
INTRODUCTION CPG200 Components (2 HP Electric) 1. Front Guard 7. Handlebar 2. Weight Box 8. Water Supply Connection 3. Weight 9. Water Supply Valve 4. Baldor Motor, 2 HP 10. Vacuum Attachment Port 5. Motor Control Switchbox 11. Foot Lever 6. -
Page 8: Cpg200 Components (7-1/2 Hp Electric)
INTRODUCTION CPG200 Components (7-1/2 HP Electric) 1. Front Guard 7. Handlebar 2. Weight Box 8. Water Supply Connection 3. Weight 9. Water Supply Valve 4. Baldor Motor, 7-1/2 HP 10. Vacuum Attachment Port 5. Motor Starter Box 11. Foot Lever 6. -
Page 9: Cpg200 Dimensions
INTRODUCTION CPG200 Dimensions CPG200 Dimensions Inches Millimeters Grinder Length 57-3/8 1457 Grinder Height – Min. (Handlebar in lower position) 41-1/2 1054 Grinder Height – Max. (Handlebar in upper position) 44-1/2 1130 Weight Box Height 30-1/8 Wheel Height Grinder Width Handlebar Width... -
Page 10: Cpg200 Specifications
INTRODUCTION CPG200 Specifications Grinder Model CPG210H CPG202E1 CPG275E1 CPG275E3 Grinding Head (2) 10” / (2) 12” Capacity Grinding Head 550 rpm 205 rpm 530 rpm 540 rpm Speed Lubrication NLGI #1 lithium synthetic grease Type Shaft Size 1” Diameter (3) 1” flange block bearings... -
Page 11: Cpg200 Electric Motor Specifications
INTRODUCTION CPG200 Electric Motor Specifications Grinder Model CPG202E1 CPG275E1 CPG275E3 Motor Model 35U782T988G1 L3709T CEM3709T Rated Output Power 2 HP 7.5 HP 7.5 HP 1725 rpm (Baldor 3450 rpm (Baldor 3520 rpm (Baldor Rated Speed rating) rating) rating) 115/230 V... -
Page 12: Safety
Safety protection Refer to the Diamond Products Parts List for techniques include, but are not limited to: additional information and part diagrams. Refer to the motor manufacturer as the primary •... -
Page 13: General Safety
SAFETY PRECAUTIONS DO NOT: General Safety Assume the equipment will remain still • • Read and understand all safety, when parking/stopping the equipment on a operations, and maintenance instructions slope. Chock the wheels to help prevent provided in this manual prior to operating or unnecessary movement. -
Page 14: Grinding Safety
SAFETY PRECAUTIONS Grinding Safety Transporting Safety • The direct work area should not contain • Remove the grinding head prior to buried or embedded electrical, gas, or transporting the equipment. water lines that could be damaged and/or • Chock the wheels and secure the floor cause personal injury while grinding. -
Page 15: Operating
The lower setting will set the handlebar at a height of 41-1/2” and the The rear axle assembly on the CPG200 is upper setting will place it at 44-1/2”. designed to allow the rear wheels to pivot either in front or behind the axle. -
Page 16: Distributing The Weight For Grinding Operations
OPERATING Additionally, each grinder has a standard 65 Diamond Grinding Head pound weight with an option for one more that can be used to add more weight over the WARNING grinding discs. • DO NOT use damaged grinding heads Distributing the Weight for Grinding Operations when grinding to avoid harming yourself, others, or the floor grinder. -
Page 17: Removing The Grinding Head
Motors Motor Reset Button There are three electric motors associated with CPG275E-1 the CPG200 series floor grinders. The CPG275E-1 floor grinder uses a 7-1/2 HP, CPG202E-1 230 V, single phase electric motor rated at 3450 RPM. The CPG202E-1 floor grinder uses a 2 HP,... -
Page 18: Cpg275E-3
OPERATING Starter Box Assembly The motor is protected by a current overload relay. In the event of an over current condition, the overload relay will shut the motor off. If this occurs, press the STOP button down on the Foot Lever –Disengaged (Lower) Position starter box top and allow the motor to cool 2. -
Page 19: Starting The Honda Engine
OPERATING The engine is controlled by a throttle control lever located on the handlebar of the machine. The control valve allows for starting, stopping, and adjusting engine speed. The engine is protected by a low oil level buzzer. The buzzer will alert the operator when the engine needs oil. -
Page 20: Vacuum Port
OPERATING Vacuum Port Grinding When dry grinding, it is required to have a dust Tasks Prior to Grinding containment system used in conjunction with Complete the following tasks prior to grinding the floor grinder. A dust port is located at the •... -
Page 21: Wet Grinding
OPERATING 5. With both hands firmly on the handlebar, forward or backward to change the downward force on the grinding head. If extremely light move the grinder from side to side ensuring cuts are desired, remove one or both of the not to stop in one spot too long as this will ballast weights from the grinder. -
Page 22: Maintenance
Refer to the CPG200 Parts List for additional CAUTION information and part diagrams when Care must be taken when using high performing maintenance tasks. -
Page 23: Service Schedule
MAINTENANCE Service Schedule The service schedule is based primarily on the standard operating time of the machine. The frequency of the maintenance tasks can be increased based on the working environments of the machine. -
Page 24: Daily Service
MAINTENANCE Daily Service For the following daily service items please refer to the motor or engine manuals and the specific manufacturers for a full motor or engine maintenance schedules and additional motor or engine maintenance information. • Check Engine Oil Level Weight Box Bolts •... -
Page 25: Belt Tensioning
MAINTENANCE Belt Tensioning Tensioning the Drive Belts (Gas Engine) 1. Using a 1/2” wrench and socket, loosen the When tensioning belts, DO NOT exceed the two engine mounting bolts and nuts on the manufacturer’s recommended belt tension left side of the engine base. settings as specified in Appendix B. -
Page 26: Replacing The Drive Belts
MAINTENANCE 5. Tension the belts as specified in Appendix • Replace the Engine Oil B and retighten the hex nuts on the • Check and Adjust the Spark Plug tensioning bolts. 6. Retighten the four motor mounting bolts Yearly Service and nuts on the motor base. -
Page 27: Transport
MAINTENANCE Transport Storage Prior to Transport • Always clean the floor grinder before storing. 1. Remove the grinding head. • Store the floor grinder in a safe area away 2. Remove the T-handle locking pins from the from unauthorized personnel. handlebar support tubes. - Page 28 REFERENCES NOTES _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________...
- Page 29 REFERENCES NOTES _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________...
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Page 30: Troubleshooting
REFERENCES Appendix A Troubleshooting... -
Page 31: Belt Tension Specifications
REFERENCES Appendix B Belt Tension Specifications... -
Page 32: Power Cord Specifications
REFERENCES Power Cord Specifications CPG200 Recommended Power Cord Gauge - 1 Phase 50ft 100ft 150ft 200ft 300ft Horsepower Phase Voltage Amps Cord Cord Cord Cord Cord CAUTION Use of a wire gauge that is too small will cause loss of... -
Page 33: Additional Resources
REFERENCES Appendix C Additional Resources 1. Diamond Products ( www.diamondproducts.com • CPG200 Floor Grinder Parts List; #1802710 • A Guide for Professional Concrete Cutters • Training Manual – Introduction to Diamond Blades, Bits, and Equipment • Diamond Products’ Equipment Catalog •... -
Page 34: Model And Serial Numbers
REFERENCES Appendix D Model and Serial Numbers Record the floor grinder’s serial number below for future reference and customer service purposes. Serial Number Record the motor’s or engine’s model and serial numbers below for future reference and customer service purposes. Model Number Serial Number... - Page 35 REFERENCES...
- Page 36 (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio...