Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Summary of Contents for Walinga Chem-Veyor 2614D
- Page 1 OPERATOR’S & PARTS MANUAL MODEL 2614D...
- Page 3 The above equipment and Operator’s Manual have been received by me and I have been thoroughly instructed as to care, adjustments, safe operation and applicable warranty policy. Date ___________________ Owner's Signature ________________________________________ 199 05042016 WHITE YELLOW PINK 3 Part Form Please Print WALINGA DEALER CUSTOMER...
- Page 5 Warranty Period The warranty period for the Walinga Warranty shall expire on the date that is the earlier of: two (2) years after the date of delivery to the original customer; or upon the expiration of five hundred (500) hours of operation; whichever date comes first.
- Page 6 The Walinga Warranty and all questions regarding its enforceability and interpretation are governed by the law of the country, state or province in which you purchased your Walinga equipment. The laws of some jurisdictions limit or do not allow the disclaimer of consequential damages.
- Page 7 Dear Customer, Thank you for choosing WALINGA PNEUMATIC CONVEYING SYSTEMS. For your convenience, should you require any information related to Parts, Service or Technical Engineering, please contact one of the following Walinga Personnel in Guelph at 1-888 925-4642 unless noted*...
- Page 8 SERIAL NUMBER LOCATION Always give your dealer the Serial Number The Serial Number plates are located where of your Walinga unit when ordering parts or indicated. Please mark the number in the requesting service or other information. space provided for easy reference.
-
Page 9: Table Of Contents
TABLE OF CONTENTS SECTION DESCRIPTION PAGE Introduction .............. Safety ................ General Safety ............Tire Safety ..............Safety Signs ............... Sign-Off Form ............. Safety Sign Locations ………………………....Operation ..............To the New Operator or Owner ........Machine Components ..........Operating Instructions........... Service Record ........ -
Page 10: Introduction
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Walinga dealer if you need assistance, information or additional copies of the manual. Contact your dealer for a complete listing of parts. -
Page 11: Safety
This Safety Alert symbol The Safety Alert symbol means ATTENTION! identifies important safety BECOME ALERT! YOUR messages on the Walinga SAFETY IS INVOLVED! Chem-Veyor and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. -
Page 12: General Safety
1. Read and understand the Operators Manual and operation and maintenance of your all safety signs before operating, maintaining, Walinga Chem-Veyor. YOU must ensure adjusting or unplugging the Chem-Veyor. that you and anyone else who is going to operate, maintain or work around the 2. -
Page 13: Tire Safety
2.5 TIRE SAFETY 2.6 SAFETY SIGNS 1. Failure to follow proper procedures 1. Keep safety signs clean and legible at all times. when mounting a tire on a wheel or rim can produce an explosion which may 2. Replace safety signs that are missing or have result in serious injury or death. -
Page 14: Sign-Off Form
2.7 SIGN-OFF FORM Walinga Inc. follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the Chem-Veyor must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. -
Page 15: Safety Sign Locations
3 SAFETY DECAL LOCATIONS The types of safety signs and locations on the equipment are shown on the following pages. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, of particular function related to that area, which requires your SAFETY AWARENESS. - Page 16 TYPICAL SAFETY DECALS Fig. 3 TYPICAL SAFETY DECALS REMEMBER - If safety signs have been damaged, removed, become illegible or parts are replaced without signs, new signs must be applied. New signs are available from your authorized dealer or factory direct. Chem-Veyor Operator’s &...
-
Page 17: Operation
5. Do not allow riders on the Chem- Veyor. TO THE NEW OPERATOR OR OWNER The Walinga Chem-Veyor is specifically Many features incorporated into this machine are designed to vacuum up plastics, resins,and the result of suggestions made by customers like powders and move it in a stream of you. - Page 18 MACHINE COMPONENTS The air pumps or blowers are the key components in the Chem-Veyor and are driven by the diesel engine through a belt drive system. One blower is used for vacuum and one for pressure, this reduces the conveying temperature and eliminates the possibility of contamination. The vacuum blower is connected to the vacuum delivery lines and draws the commodity into a receiver tank.
-
Page 19: Machine Components
MACHINE COMPONENTS (CONTINUED) 1. Engine controls 2. Belt Cover 3. Control Timer 4. Hydraulic Solenoid 5. Hydraulic Pressure Relief Valve 6. Flow and Pressure Adjustment Valves 7. Pressure Blower 8. Serial Plate 9. Pressure Blower Inlet Muffler 10. Pressure Relief Valves(2) 11. -
Page 20: Operating Instructions
OPERATING INSTRUCTIONS 1. UNIT POSITION: a. Position unit parallel to the suction point approximately 6’-8’ away. 2. INSPECTION: a. Check all fluid levels: Engine and blowers. b. Inspect all flap seals. Check for rips, tears, and general deterioration (replace as needed). c. -
Page 21: Service Record
Check butterfly valves. Check belt quality and change if necessary. For Blower Oil Use : WALINGA SUPER DUTY BLOWER OIL Part #98-13813-5 (4L) For engine and clutch maintenance please refer to the separate manual provided. Chem-Veyor Operator’s & Parts Manual # 34-92547-6... -
Page 22: Trouble Shooting
TROUBLE SHOOTING The Walinga Chem-Veyor is a high capacity air pump that creates a vacuum for picking up material, and supplies pressurized air for moving material. It is a simple and reliable system that requires minimal maintenance. In the following section, we have listed many of the problems, causes and solutions to the problems that you may encounter. - Page 23 TROUBLE SHOOTING (CONTINUED) PROBLEM CAUSE SOLUTION Improper blower speed. Check belt tension. Engine RPM. Slow capacity on the discharge side. (continued) Relief Valve. Plugged discharge pipe. Check or replace. Replace Timer control faulty. Control product flow, adjust air Pulsation or erratic intake by the suction nozzle Not enough air flow.
-
Page 24: Spare Parts
Flat pulley ,Idler 4.25 x 12OD 11-19033-6 Belt 4RV5 x 900, banded belt, vacuum. 11-19061-6 V-Belt, 4R5V X 800 11-19695-6 Tensioner, MB 50x105,Complete Idler. 11-79819-6 Walinga Super Duty Blower Oil . 98-13813-6 Blower Mounting Gasket. 96-09117-6 Blower Vent Assembly. 40-03983-6 Pressure gauge(0-30). 27-00718-6 Air system parts. - Page 25 SPARE PARTS (CONTINUED) ITEM DESCRIPTION PART # Replacement filter. 61-17062-6 Tank 79-15822-6 Hydraulic parts. Oil (Hydrex XV). 98-17741-6 Relief valve. Set at 400 psi constant flow. 59-03193-6 Butterfly valve. 39-18700-6 Timer dual control. 11-17760-6 Contact block 800FPX02 11-18035-6 Control Box. Contact block 800E2LX10 A-B 11-18038-6 Fuse ATC 20 Amp.
-
Page 26: Bolt Torque
BOLT TORQUE CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and cap screws. Tighten all bolts to the torques specified on chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt. ENGLISH TORQUE SPECIFICATIONS Bolt Torque* Bolt... - Page 28 & Parts Manual CORPORATE HEAD OFFICE: 5656 Highway 6N RR#5, Guelph, Ontario,N1H 6J2 PHONE: (888) 925-4642 FAX: (519) 824-5651 www.walinga.com AGRI-VAC MANUFACTURING FACILITY: 938 Glengarry Cres., Fergus, Ontario Canada N1M 2W7 Tel: (519) 787-8227 Fax: (519) 787-8210 DISTRIBUTION AND SERVICE CENTRES:...