Table of Contents
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C1 SERIES
TABLE OF CONTENTS
1.
................................................................................................................................4
2.
......................................................................................................................................5
2.1. Warnings ...................................................................................... 5
2.2. Explanation of symbols used ........................................................ 5
3.
.............................................................................................................................6
3.1. Choosing the right location ......................................................................6
3.2. Device transportation ...............................................................................7
3.3. Unpacking and placing the UPS ...............................................................7
3.4. Providing electrical connections ................................................................9
3.4.1. Input feedback protection .................................................................9
3.4.2. Cross-sections of cables to use ........................................................9
3.4.3. Placing batteries ............................................................................ 10
3.4.4. Providing cable connections ........................................................... 14
3.4.4.1. Providing external battery cabin connections ........................ 17
4.
4.1. Online (normal) operation mode ............................................................. 19
4.2. Battery operation mode .......................................................................... 19
4.3. Bypass operation mode .......................................................................... 20
4.4. System off mode ................................................................................... 20
5.
5.1. Front panel structure ............................................................................. 22
5.2. Menu structure ...................................................................................... 25
5.2.1. Main menus ................................................................................... 26
5.2.1.1. Displays ............................................................................... 26
5.2.1.2. UPS status ........................................................................... 27
5.2.1.3. Warnings ............................................................................. 29
5.2.1.4.
6.
6.1. Switching the UPS on ............................................................................ 35
6.2. Starting the UPS .................................................................................... 36
6.3. Stopping the UPS .................................................................................. 37
6.4. Switching the UPS off ............................................................................ 37
6.5. Manual bypass operation ....................................................................... 38
6.5.1. Switching the UPS to manual bypass mode .................................... 38
C1 Series 30-120kVA Rev 1.0.1
..............................................................................................................19
Custom settings ................................................................... 32
.....................................................................................................35
..................................................................................22
USER MANUAL
Page | 1
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Summary of Contents for Elen C1 Series
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Page 1: Table Of Contents
6.2. Starting the UPS ..................36 6.3. Stopping the UPS .................. 37 6.4. Switching the UPS off ................37 6.5. Manual bypass operation ............... 38 6.5.1. Switching the UPS to manual bypass mode ........38 Page | 1 C1 Series 30-120kVA Rev 1.0.1... - Page 2 8.2. Mod-bus communication option .............. 56 8.3. SNMP communication ................56 8.4. Remote monitoring panel ............... 57 8.5. Programmable relay unit ............... 58 Custom contacts ..................60 8.6. Troubleshooting ........................61 Maintenance ........................63 Technical specifications ....................64 Page | 2 C1 Series 30-120kVA Rev 1.0.1...
- Page 3 C1 SERIES USER MANUAL Introduction Thank you for choosing our high technology C1 Series™ uninterruptible power supply. Product you purchased was manufactured as per ISO9001 quality assurance system using most advanced technology. In order to get highest efficiency from your product and to ensure a safe use, we recommend that you strictly read and retain this user’s manual for later reference.
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Page 4: Overview
Connecting to a remote device via modern is possible to transfer information on device related functions and problems. System used in C1 series uninterruptible power supply is shown in the following simple block diagram. Figure–1 UPS block structure Page | 4 C1 Series 30-120kVA Rev 1.0.1... -
Page 5: Safety
USER MANUAL 2. Safety This user manual contains all information pertaining to transportation, installation and operation of C1 Series uninterruptible power supplies of 30-120 KVA power range. Warnings Be sure to read this user manual thoroughly before operating you UPS ... -
Page 6: Installation
Figure–2 UPS’ ventilation inlets and outlets Distance that must be observed around the UPS should be as indicated in the figure-3. Figure–3 Distance to be observed around the UPS Page | 6 C1 Series 30-120kVA Rev 1.0.1... -
Page 7: Device Transportation
(vertical) position only. Unpacking and placing the UPS If UPS shall be kept at the depot for a prolonged period of time, do not remove packaging until the installation. Page | 7 C1 Series 30-120kVA Rev 1.0.1... - Page 8 Remove front and back fixation elements shown in Figure-6 (A). Unload the UPS carefully from the palette. Roll the UPS on rollers shown in Figure-6 (B) to the place where UPS will be operated. Page | 8 C1 Series 30-120kVA Rev 1.0.1...
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Page 9: Providing Electrical Connections
1 x 70 3 x 50 1 x 70 Table–2 Cable cross-sections Battery cable cross-sections given in the table above is for cables to be connected between external battery cabin and UPS. Page | 9 C1 Series 30-120kVA Rev 1.0.1... -
Page 10: Placing Batteries
Remove wristwatch, rings, and all other metal accessories. Be sure to use tools with isolated handles only. Do not leave tools or other metal objects on batteries. Wear isolating gloves and boots. Page | 10 C1 Series 30-120kVA Rev 1.0.1... - Page 11 Remove fixation elements tray, shown Figure-8 (E) and (F). Place batteries on tray. You can make use of following figures when placing batteries or making battery connections inside the tray. Page | 11 C1 Series 30-120kVA Rev 1.0.1...
- Page 12 For 128 batteries of 4.5Ah, 1 and 4 trays are used. For 192 batteries of 4.5Ah, 1 and 6 trays are used. Figure–9 Battery trays Figure–10 Configuration of 4.5Ah placement batteries Page | 12 C1 Series 30-120kVA Rev 1.0.1...
- Page 13 Figure–11 Connection sockets between trays Figure-12 Configuration of 7-9 Ah batteries For 64 batteries of 7-9Ah, 1 and 3 trays are used. For 128 batteries of 7-9Ah, 1 and 6 trays are used. Page | 13 C1 Series 30-120kVA Rev 1.0.1...
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Page 14: Providing Cable Connections
Make sure that all switches located on power switches unit, shown on the figure on the right, are thrown off. Remove connection terminal protection cover shown in the figure on the right. Page | 14 C1 Series 30-120kVA Rev 1.0.1... - Page 15 USER MANUAL (a) 30-40KVA Figure–14 Rear view of 30-40KVA Detail terminal layout of 30-40KVA is shown in the following drawing. Ξ INPUT EXTERNAL BYPASS BATTERY OUTPUT Figure–15 Connection terminals layout of 30-40KVA Page | 15 C1 Series 30-120kVA Rev 1.0.1...
- Page 16 Make sure to connect earth connection before proceeding with all other connections of the UPS. Connect earth cable to terminal labeled “E” (Earth). Connect input cables to terminals labeled “INPUT” (L1, L2, L3, N1) sequentially. Page | 16 C1 Series 30-120kVA Rev 1.0.1...
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Page 17: Providing External Battery Cabin Connections
(Figure–11). Be sure to adhere to polarity while connecting battery cables as shown in the following drawing. Polarity faults will damage the UPS. Figure–18 Battery cabin connection (for single battery cabin) Page | 17 C1 Series 30-120kVA Rev 1.0.1... - Page 18 Do not make any connection to battery terminals of UPSs that do not have external cabin. Once all electrical connections were completed, connect the sockets of internal battery trays to sockets fixed to device chassis. Page | 18 C1 Series 30-120kVA Rev 1.0.1...
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Page 19: Operation Modes
USER MANUAL 4. Operation modes Online (normal) operation mode C1 Series UPS devices supply all connected loads with continuous voltage with stable frequency and stable amplitude during online operation. Rectifier and inverter units run continuously. Load is supplied with a stable sinusoidal voltage generated by the inverter. -
Page 20: Bypass Operation Mode
Any failures in rectifier or inverter stages System off mode Rectifier, inverter and static bypass units do not run. In this operation mode, LED bar will be fully off. Figure–23 System off mode Page | 20 C1 Series 30-120kVA Rev 1.0.1... - Page 21 Bypass voltage and frequency is out of limits during bypass operation mode Static bypass switch (SCR) malfunction during bypass operation mode Shutdown due to overheat or overload during stop mode Page | 21 C1 Series 30-120kVA Rev 1.0.1...
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Page 22: Front Panel And Menu Structure
UPS’s current operation mode, warning and failure information, system date and time, and UPS’s internal temperature. There are two windows in LCD screen. Mimic Diagram Window This window consists of a mimic diagram and an alarm information section. Page | 22 C1 Series 30-120kVA Rev 1.0.1... - Page 23 Figure–26 Alarm information window (alarm status) Whenever there is no alarm or failure, certain important information such as system date and time, device internal temperature etc. is displayed in this section. Page | 23 C1 Series 30-120kVA Rev 1.0.1...
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Page 24: Menu Structure
Figure–27 Alarm information window (without any alarm condition) Data Monitoring Window You can monitor data and status information about the UPS and make changes to parameters and settings using this menu structure. Figure–28 Data monitoring window Menu structure Page | 24 C1 Series 30-120kVA Rev 1.0.1... - Page 25 Calibration, set values and test settings main menus are for use by authorized technical service personnel only. Figure–29 Menu structure Follow the steps explained in the table below to browse through different menus Page | 25 C1 Series 30-120kVA Rev 1.0.1...
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Page 26: Main Menus
UPS can be monitored. Use selection keys to browse through menu options. Following information can be monitored using sub menus. Figure–30 Displays main menu and battery sub menu Page | 26 C1 Series 30-120kVA Rev 1.0.1... -
Page 27: Ups Status
“warranty expired” if warranty term is expired. 5.2.1.2 UPS status This is used to acquire information about important components of the UPS. There are intermediate menus under this main menu. Figure–31 UPS status main menu Page | 27 C1 Series 30-120kVA Rev 1.0.1... - Page 28 This indicates the status of IGBTs placed on power stage for switching purposes. This will display the location of the malfunctioned IGBT (rectifier or inverter) if any of IGBTs malfunction. If all IGBTs are intact, “normal” will be displayed here. Page | 28 C1 Series 30-120kVA Rev 1.0.1...
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Page 29: Warnings
While in battery mode, this indicates that batteries are Battery Low about to run out. Battery Depleted This indicates that battery voltage has depleted. Battery Test The manual or periodical battery test mode of the UPS. Page | 29 C1 Series 30-120kVA Rev 1.0.1... - Page 30 Load is transferred to static bypass unit. This indicates that UPS output voltage is out of designated Output Fault limits. Load is transferred to static bypass unit. Page | 30 C1 Series 30-120kVA Rev 1.0.1...
- Page 31 UPS is switched to failure mode due to repetitive Overcurrent Fault overcurrent problems that occurred at rectifier or inverter units. Load is transferred to static bypass unit permanently. Page | 31 C1 Series 30-120kVA Rev 1.0.1...
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Page 32: Custom Settings
When you press “ENTER” key again, new value is set and graphical bar shifts to next parameter. Parameters included in Custom Settings main menu and their respective functions are given in the following table. Page | 32 C1 Series 30-120kVA Rev 1.0.1... - Page 33 ‘1–30 min’: LCD screen will be dimmed if keypad is not used for a period determined here. LCD screen will be automatically lit as soon as keypad is used again. Relays There are three user relays (See: Programmable Page | 33 C1 Series 30-120kVA Rev 1.0.1...
- Page 34 UPS’ serial number is entered here. This can be entered by authorized personnel only and only Serial Number during the testing stage (this is activated once password is entered in correctly). Table–6 Custom settings menu Page | 34 C1 Series 30-120kVA Rev 1.0.1...
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Page 35: Operating Procedures
For this purpose, press and hold the soft start (SW1) button for at least 5 seconds as shown in the figure below. Figure–34 Pushing soft start button At this stage, strictly do not throw input (SW2) and battery (SW3) switch to ON position. Page | 35 C1 Series 30-120kVA Rev 1.0.1... -
Page 36: Starting The Ups
Once UPS switched to online mode, throw the battery (SW3) switch to ON position as shown in the figure below. Figure–36 Turning on battery (SW3) switch Bring output (SW4) switch to ON position as shown in the figure below. Page | 36 C1 Series 30-120kVA Rev 1.0.1... -
Page 37: Stopping The Ups
Turn off all loads connected to the UPS. Throw output (SW4) switch to OFF position. Figure–38 Turning off output (SW4) switch Throw battery (SW3) switch to OFF position. Page | 37 C1 Series 30-120kVA Rev 1.0.1... -
Page 38: Manual Bypass Operation
Press and briefly hold “EXT” button on the front panel. Load is transferred to static bypass unit uninterruptedly and device switches to bypass operation mode. Throw the manual bypass (SW5) switch to ON position. Page | 38 C1 Series 30-120kVA Rev 1.0.1... - Page 39 Figure–43 Turning off output (SW4), battery (SW3), input (SW2) and static bypass (SW6) switch There are dangerous voltages on input, battery and output contacts while the UPS is in manual bypass mode. Do not remove terminal protective cover. Page | 39 C1 Series 30-120kVA Rev 1.0.1...
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Page 40: Switching The Ups Back From Manual Bypass Mode
LED bar flashes in red during this operation mode 6.6.1 Activating economic operation mode Stop the UPS and switch to bypass operation mode. Select the “Eco Mod” under “TEST SETTINGS\General\Operating Mode” menu. Page | 40 C1 Series 30-120kVA Rev 1.0.1... -
Page 41: Deactivating Economic Operation Mode
UPS will switch to system off mode. When emergency stop switch is used “Emergency off” will be visible in “WARNINGS” main menu. Page | 41 C1 Series 30-120kVA Rev 1.0.1... -
Page 42: Operation During Mains Fail
(normal) operation mode uninterruptedly. The UPS will give “Batteries Depleted” warning once batteries are fully depleted and will switch off inverter units. In this case, load will no longer be supplied with power. Page | 42 C1 Series 30-120kVA Rev 1.0.1... -
Page 43: Remote Start And Stop Of The Ups
Battery test time is 1 minute by factory default. Go to “DISPLAYS\Battery” menu path and then using “Down” arrow, to test monitoring page. Figure–45 Battery test monitoring page (no ongoing test procedure) Page | 43 C1 Series 30-120kVA Rev 1.0.1... - Page 44 “OK” here. If previous test was cancelled, “Cancel” will be displayed. Figure–47 Battery test monitoring page (during an ongoing test procedure) “xxx” will be displayed in Test Result field during an ongoing test procedure. Page | 44 C1 Series 30-120kVA Rev 1.0.1...
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Page 45: Operation On Generator
Periodical siren system will be activated. Siren will go off once three times in every 5 seconds. Overload counter starts. This counter is located on the third page of “DISPLAYS\Output” menu. Counters speed increases depending on the load amount. Page | 45 C1 Series 30-120kVA Rev 1.0.1... - Page 46 We do not recommend you to run UPS on overload to prolong the life of the UPS. In case of an overload, loads must be reduced. Page | 46 C1 Series 30-120kVA Rev 1.0.1...
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Page 47: Parallel Operation
Signal cables must be used to ensure data transmission between the UPSs that constitute a parallel system. These signal cables are connected to sockets of parallel cards located on devices’ communication units. Figure–48 Parallel connection sockets Page | 47 C1 Series 30-120kVA Rev 1.0.1... - Page 48 Due to this connection manner of signal cables, layout of UPSs constituting the parallel system is highly important. Therefore we recommend you to place the UPSs as shown in the following drawing. Figure–50 Recommended UPS layout for a parallel system Page | 48 C1 Series 30-120kVA Rev 1.0.1...
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Page 49: Settings
Enter an order number for each UPS in “Test Settings\Parallel\Device ID” menu option. Order numbers assigned to UPSs must be unique and consecutive. Set “Test Settings\Parallel\Detect Cable Fault” menu option to ON. Figure–52 Adjusting parallel settings using test settings menu Page | 49 C1 Series 30-120kVA Rev 1.0.1... - Page 50 “Displays/Parallel” menu option. Arrow sign shown on the left side of the menu indicates the UPS itself. For instance, Figure-54 below shows that all UPSs are in bypass operation mode and are not yet loaded from the UPS 1 screen. Figure–54 Parallel menu Page | 50 C1 Series 30-120kVA Rev 1.0.1...
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Page 51: Starting The Parallel System
“Displays/Parallel” menu. (Figure-56) Load sharing among the UPSs must be equal to the extent possible. In case of a significant unbalance between individual loads taken by the UPSs, contact authorized technical service. Page | 51 C1 Series 30-120kVA Rev 1.0.1... -
Page 52: Stopping The Parallel System
Throw input (SW2) and static bypass (SW6) switch to OFF position. Once the UPS is deactivated, check to make sure that remaining UPSs share the load equally, using “Displays/Parallel” menu option. Page | 52 C1 Series 30-120kVA Rev 1.0.1... -
Page 53: Stopping All Upss In The System
Turn off loads connected to system. Throw output switch (SW4) to OFF position. Throw battery switch (SW3) to OFF position. Throw input and static bypass (SW6) switch to OFF position. Page | 53 C1 Series 30-120kVA Rev 1.0.1... - Page 54 C1 SERIES USER MANUAL Figure–59 Electrical parallel connection diagram Page | 54 C1 Series 30-120kVA Rev 1.0.1...
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Page 55: Communication
Signal Description Signals sent and received Ground Table–8 RS–485 Socket structure To enable RS–485 option, set “TEST SETTINGS\Communication\Hardware Protocol” menu option to “rs485”. Communication speed can be changed using “TEST SETTINGS\Communication\Baudrate” menu option. Page | 55 C1 Series 30-120kVA Rev 1.0.1... -
Page 56: Mod-Bus Communication Option
UPSs from a single center simultaneously. Each UPS that will be used in network environment is connected to network over an SNMP adaptor. Figure–61 Connecting UPS to network over an SNMP adaptor Page | 56 C1 Series 30-120kVA Rev 1.0.1... -
Page 57: Remote Monitoring Panel
This only for monitoring purpose and does not provide controlling capability. To enable use of remote monitoring panel, please select the choice ‘on’ in the “TEST SETTINGS\Communication\Remote Monitoring” menu. Figure–62 Remote monitoring panel view Page | 57 C1 Series 30-120kVA Rev 1.0.1... -
Page 58: Programmable Relay Unit
Relay contacts can be accessed via “RELAY OUTPUTS” (DB-9) female socket located on the communication unit. Relay contact layout in relay port is given in the following table. Figurel–64 Relay port located on communication board Page | 58 C1 Series 30-120kVA Rev 1.0.1... - Page 59 There is an overload case. overheat There is an overheat case. fan failure One or more cooling fan(s) malfunctioned. fuse failure One of fast fuses blown. general failure There is a general failure in the system. Page | 59 C1 Series 30-120kVA Rev 1.0.1...
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Page 60: Custom Contacts
Remote startup/shutdown 1–2 Operation on generator 3–4 Emergency stop 8–9 Table–12 Status information of socket output pins “Custom contacts” located on communication board is as follows. Figure–65 Custom contacts located on communication board Page | 60 C1 Series 30-120kVA Rev 1.0.1... -
Page 61: Troubleshooting
If needed, disconnect any loads that do not need UPS. Mains out of limit Check to make sure that mains voltage and frequency are in line with the limits set forth in technical specifications section of this user manual. Page | 61 C1 Series 30-120kVA Rev 1.0.1... - Page 62 In systems that are subject to frequent power outages where batteries activated and deactivated very frequently, battery life will be shorter inevitably. Do not service inside the UPS in cases of malfunction. Page | 62 C1 Series 30-120kVA Rev 1.0.1...
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Page 63: Maintenance
Otherwise UPS’ useful life will shorten and failures and malfunctions will occur more frequently. We recommend you to have periodical maintenance (twice a year) performed to ensure maximum efficiency from C1 Series UPS. All maintenance on the UPS must be performed by authorized technical service personnel only. -
Page 64: Technical Specifications
RS232 / RS485 / SNMP / MODEM / MODBUS / Communication Remote Monitoring Parallel Connection Feature Up to 6 units Rectifier Topology Vector-controlled IGBT technology Nominal input voltage (Vac) 220/380, 230/400, 240/415 Page | 64 C1 Series 30-120kVA Rev 1.0.1... - Page 65 Nominal output voltage (Vac) 220/380, 230/400, 240/415 Output voltage stability ±1% Static balanced load ±2% 50% unbalanced load ±2% 100% unbalanced load ±2% Dynamic 50% load trans. ±3% Dynamic 100% load trans. Page | 65 C1 Series 30-120kVA Rev 1.0.1...
- Page 66 Battery storage life (at +25°C 3 months temperature) Standard battery cell quantity Buffer charge voltage (at +25°C) (Vdc) Minimum discharge voltage (Vdc) Battery protection Fast acting fuse Battery test feature Manual or periodical (adjustable) Page | 66 C1 Series 30-120kVA Rev 1.0.1...
- Page 67 220/380, 230/400, 240/415 ±15% (adjustable) Voltage range Nominal frequency (Hz) 50 / 60 ±10% Frequency range Overload capacity At 150% load Continuous At 200% load 1 minute Static and Manual bypass Standard Page | 67 C1 Series 30-120kVA Rev 1.0.1...
- Page 68 Model C1 Series Power (KVA) ......................... Serial Number ......................... Purchase Date ......................... Commissioning Date ......................... Battery Backup Time ......................... Company Name ......................... AUTHORIZED TECHNICAL SERVICE Page | 68 C1 Series 30-120kVA Rev 1.0.1...