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Thank you for purchasing a Sealey Welder. Manufactured to a high standard this product will, if used according to these instructions and properly maintained,
give you years of trouble free performance.
IMPORTANT: BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY. MAKE CAREFUL NOTE OF SAFETY INSTRUCTIONS,
WARNINGS AND CAUTIONS. THIS PRODUCT SHOULD ONLY BE USED FOR ITS INTENDED PURPOSE. FAILURE TO DO SO MAY CAUSE DAMAGE
OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1.1.
ELECTRICAL SAFETY
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and all electrical
connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety devices. An RCCB
(Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCd (Residual Current device) is
used with all electrical products. It is particularly important to use an RCd together with portable products that are plugged into an electrical supply not
protected by an RCCB. If in doubt consult a professional electrician. You may obtain a Residual Current device by contacting your Sealey dealer. You
must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on a business premises, to be tested by a
qualified electrician at least once a year by using a Portable Appliance Tester (PAT).
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance,
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply. See 1.1.1. & 1.1.2. above and
use Portable appliance Tester (PAT).
1.1.4. ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply, leads, plugs and all electrical connections for wear and damage, especially power connections, to ensure that none are
loose.
1.1.6. Important: ensure the voltage marked on the product is the same as the electrical power supply to be used, and check that plugs are fitted with correct
capacity fuse.
1.1.7. dO NOT pull or carry the powered appliance by its power supply lead or output cables.
1.1.8. dO NOT pull power plugs from sockets by the power cable.
1.1.9. dO NOT use worn or damage leads, plugs or connections. Immediately replace or have repaired by a qualified electrician.
MODEL ELECTROMIG 195.V3 hAS A CURReNT RATING OF 25AMPS ANd TheReFORe ReqUIReS TO Be CONNeCTed TO A 30AMP
1.2.
SUPPlY. YOU MUST CONTACT A qUAlIFIed eleCTRICIAN TO eNSURe A 30 AMP FUSed SUPPlY IS AVAIlABle. We ReCOMMeNd YOU
dISCUSS The INSTAllATION OF AN INdUSTRIAl ROUNd PIN PlUG & SOCKeT WITh YOUR eleCTRICIAN.
1.3
GENERAL SAFETY
DANGER!: unplug the welder from the mains power supply before performing maintenance or service.
Keep the welder and cables in good working order and condition. (Take immediate action to repair or replace damaged parts).
Use genuine parts and accessories only. (Non recommended parts may be dangerous and will invalidate the warranty).
Use an air hose to regularly blow out any dirt from the liner, and keep the welder clean for best and safest performance.
Check and spray the gas cup and contact tip regularly with anti-spatter spray available from your Sealey dealer.
locate welder in adequate working area for its function. ensure area has adequate ventilation as welding fumes are harmful.
Keep working area clean, tidy and free from unrelated materials. Also ensure the working area has adequate lighting, and that a fire extinguisher is at hand.
WARNING: use welding head shield to protect eyes and avoid exposing skin to ultraviolet rays given off by electric arc. Wear safety welding
gauntlets.
Remove ill fitting clothing, remove ties, watches, rings, and other loose jewellery, and contain long hair.
ensure the workpiece is correctly secured before operating the welder.
Avoid unintentional contact with workpiece. Accidental or uncontrolled use of the torch may be dangerous and will wear the nozzle.
Keep non essential persons away from the working area. Any persons working within the area must use protective head shield and gloves.
Operators must receive adequate training before using the welder. The welder must only be operated under supervision.
Stand correctly keeping a good footing and balance, and ensure the floor is not slippery, and wear non-slip shoes.
Turn voltage switch to "0" or off when not in use.
dO NOT operate the welder if it or its cables are damaged and dO NOT attempt to fit any non genuine torches, components, or parts to the welder unit.
dO NOT get welder wet or use in damp or wet locations or areas where there is condensation.
DANGER! DO NOT weld near inflammable materials, solids, liquids, or gases, and DO NOT weld containers or pipes which have held flammable
materials or gases, liquids or solids. Avoid operating on materials cleaned with chlorinated solvents or near such solvents.
dO NOT stand welder on a metal workbench, car bodywork or similar object.
dO NOT touch any live metal parts of the torch or electrode while the machine is switched on.
dO NOT pull the welder by the cable, or the torch, and dO NOT bend or strain cables, protect from sharp or abrasive items, and dO NOT
stand on cables or leads. Protect from heat. long lengths of slack must be gathered & neatly coiled. dO NOT place cables where they endanger others.
dO NOT touch the torch or workpiece immediately after welding as they will be very hot. Allow to cool.
dO NOT operate welder while under the influence of drugs, alcohol or intoxicating medication, or if fatigued.
When not in use store the welder in a safe, dry, childproof area.
1.4
GAS SAFETY
Store gas cylinders in a vertical position only and ensure the storage area is correctly secured.
dO NOT store gas cylinders in areas where temperature exceeds 50°C. dO NOT use direct heat on a cylinder. Always keep gas cylinders cool.
dO NOT attempt to repair or modify any part of a gas cylinder or valve, and dO NOT puncture or damage a cylinder.
dO NOT obscure or remove any official labels from a cylinder. Always check the gas identity before use. Avoid getting gas cylinders oily or greasy.
dO NOT try to lift or handle cylinder by its cap, guard or valve. Always keep caps and guards in place and close valve when not in use.
The gas cylinder is heavy, use mechanical lifting equipment. ensure the cylinder is correctly situated on the welder base stand and secured with chain.
. WARNING! It is the user's responsibility to read, understand and comply with the following:
INSTRUCTIONS FOR:
ELECTRONIC POWERMIG
MOdel No:
Original Language Version
ELECTROMIG195.V3
eleCTROMIG195.V3
Issue: 3 - 08/03/10
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