1. Manuals
  2. Brands
  3. Interroll Manuals
  4. Control Unit
  5. PC 6000-3 A
  6. User manual

Interroll PC 6000-3 A User Manual

Pallet control
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
INSPIRED BY EFFICIENCY
User Manual
Interroll Pallet Control
PC 6000 – 3 A
PC 6000 – 10 A
Version 2 (02/2020) en
Translation of original operating instructions

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PC 6000-3 A and is the answer not in the manual?

Questions and answers

Related Manuals for Interroll PC 6000-3 A

Summary of Contents for Interroll PC 6000-3 A

  • Page 1 INSPIRED BY EFFICIENCY User Manual Interroll Pallet Control PC 6000 – 3 A PC 6000 – 10 A Version 2 (02/2020) en Translation of original operating instructions...
  • Page 2 All signs contained in this document (registered trademarks, such as logos and business designations) are the property of Interroll Trommelmotoren GmbH or third parties and may not be used, copied or distributed without prior written consent.

  • Page 3: Table Of Contents

    Interroll Pallet Control PC 6000 Table of contents Introduction..........................Information about the manual......................Contents............................... The manual is part of the product....................Warning notices in this manual ......................Symbols............................... Safety ............................. State of the art............................Intended use .............................. Unintended use ............................
  • Page 4 Interroll Pallet Control PC 6000 Table of contents Assembly and installation ....................17 Warning notices for installation......................17 Installation ..............................17 Warning notices concerning the electrical installation ..............18 Electrical installation ..........................19 Replacing fuses........................... X1 and X2: Outputs for 400 V line voltage and motors ............

  • Page 5: Introduction

    4 NOTICE!  The manufacturer does not accept any liability for faults or defects due to non-observance of this instruction manual. 4 If you have any questions after reading the operating instructions, please contact the Interroll customer service. Contact persons close to you can be found on the Internet under www.interroll.com/contact.

  • Page 6: Symbols

    Interroll Pallet Control PC 6000 Introduction Warning notices are available in four danger levels identified by their signal word. Signal words identify the type and severity of the consequences of a danger if the measures for prevention are not followed:...

  • Page 7: Safety

    Pallet Control may only be used for industrial applications and in an industrial environment to control one or two Interroll Pallet Drives or gear motors. Pallet Control must be integrated into a conveyor module or conveyor system. Any other use is considered inappropriate.

  • Page 8: Personnel Qualification

    Interroll Pallet Control PC 6000 Safety Personnel qualification Unqualified personnel cannot recognize risks and, as a result, is subject to greater dangers. 4 Authorize only qualified personnel to perform the activities described in these instructions. 4 The operating company must ensure that personnel follow locally applicable regulations and rules about safety and hazards while working.

  • Page 9: Maintenance

    Interroll Pallet Control PC 6000 Safety Maintenance 4 Because the product does not require maintenance, you only need to inspect all components regularly for visible damage and check that all cables and screws are firmly in place. Accidental motor start 4 Ensure that a connected motor cannot start accidentally, particularly for assembly, maintenance work and troubleshooting.

  • Page 10: Product Information

    Interroll Pallet Control PC 6000 Product information Product description Pallet Control is a decentralized control for pallet conveyor systems that allows for operating up to two Pallet Drives or gear motors. Two versions are available, which differ by the maximum permissible current.

  • Page 11: Overview Of The Functions

    Overview of the functions • Controlling two 400 V Interroll Pallet Drives (3 A) or 400 V gear motors (10 A) • Looping through of line voltage (400 V AC) is possible (10 A - max. two devices with S1 operation) •...

  • Page 12: Internal Connections

    Interroll Pallet Control PC 6000 Product information Internal connections X1 Connection for 400 V and Pallet Drive 1 X4 Connection for Pallet Drive 2 control signals X2 Connection for 400 V and Pallet Drive 2 X5 USB port for Pallet Control configurator...

  • Page 13: Type Plate Pc 6000 3 A

    Interroll Pallet Control PC 6000 Product information Type plate PC 6000 3 A The information on the type plate is used to identify the Pallet Control. 1112827 000001234 36/2017 Interroll Trommelmotoren GmbH 41836 Hückelhoven – Germany www.interroll.com 24VDC / 2A...

  • Page 14: Technical Data

    Interroll Pallet Control PC 6000 Product information Technical Data Rated voltage 3 x 400 V AC 50 Hz; 24 V DC Voltage range 380 – 420 V AC 50 Hz; 22 – 26 V DC Current consumption max. 3 A @ 400 V AC; max. 2 A @ 24 V DC max.

  • Page 15: Dimensions

    Interroll Pallet Control PC 6000 Product information Dimensions 24VDC Pallet Drive 1 Status Pallet Drive 2 Pallet Drive 1 Pallet Drive 2 400VAC Modus Hold 1 Error Modus Hold 2 Input 1 1112827 000001234 36/2017 Interroll Trommelmotoren GmbH 41836 Hückelhoven –...

  • Page 16: Transport And Storage

    Interroll Pallet Control PC 6000 Transport and storage Transport • Every Pallet Control is packaged in its own cardboard box. NOTICE There is a risk of damage to property if transported incorrectly 4 Transport-related tasks should only be carried out by qualified and authorized persons.

  • Page 17: Assembly And Installation

    Interroll Pallet Control PC 6000 Assembly and installation Warning notices for installation NOTICE Risk of property damage that may cause failure or shortened service life 4 Check each Pallet Control for visible damage before installation. 4 Ensure that the Pallet Control is not warped during installation (no bending or torsion).

  • Page 18: Warning Notices Concerning The Electrical Installation

    Interroll Pallet Control PC 6000 Assembly and installation Warning notices concerning the electrical installation DANGER Danger to life – electrocution Improper electrical installation can cause life-threatening electric shocks or damage to the Pallet Control. 4 Only have an electrician undertake electrical installation work.

  • Page 19: Electrical Installation

    Interroll Pallet Control PC 6000 Assembly and installation Electrical installation 24VDC Pallet Drive 1 Status Pallet Drive 2 Pallet Drive 1 Pallet Drive 2 Error 400VAC Modus Hold 1 Modus Hold 2 Input 1 1112827 000001234 36/2017 Interroll Trommelmotoren GmbH 41836 Hückelhoven...

  • Page 20: Replacing Fuses

    Interroll Pallet Control PC 6000 Assembly and installation The Pallet Control is equipped with three replaceable miniature fuses of type 5 x 20; 3.15 A time-lag or 10 A medium time-lag that are used for device protection (1). Protection of the supply cables must be ensured by the operator, see "Warning notices concerning the electrical...

  • Page 21: X1 And X2: Outputs For 400 V Line Voltage And Motors

    Interroll Pallet Control PC 6000 Assembly and installation X1 and X2: Outputs for The circuit board features one 12-pin circuit board terminal of type WAGO 739 on each side, 400 V line voltage and left and right. Cores up to 2.5 mm² can be connected here. If wire end sleeves are used, the motors cross section is limited to 1.5 mm².

  • Page 22: X3 And X4: Control Inputs

    Interroll Pallet Control PC 6000 Assembly and installation X3 and X4: Control inputs The top of the circuit board features two 8-pin (3 A) or 5-pin (10 A) terminal strips for connecting control signals and the 24 V DC supply. They are intended to supply power and to control the operating behavior of the Pallet Drive.
  • Page 23 Interroll Pallet Control PC 6000 Assembly and installation When delivered, a 0.7 m long cable with a 5-pin connector of type SAL-8B-RSS5.1 by Conec is pre-installed at both control inputs. It is intended for connecting to the outputs of a RollerDrive control system.

  • Page 24: Initial Startup And Operation

    Interroll Pallet Control PC 6000 Initial startup and operation Checks before the initial startup 4 Ensure that the base plate of the Pallet Control is correctly fastened to the profile. 4 Ensure that the Pallet Control is correctly fastened to the base plate.

  • Page 25: Startup Characteristics

    Interroll Pallet Control PC 6000 Initial startup and operation Startup characteristics The Pallet Control features a soft start function to reduce starting torques. These startup characteristics can be set by using 3 parameter sets. Motor output in % Normal startup...

  • Page 26: Led Indicators

    Interroll Pallet Control PC 6000 Initial startup and operation LED indicators The printed circuit board features 8 LEDs that indicate the current operating status. They are transferred to the front via optical conductors. If there is an error, the LEDs Error and Pallet Drive are flashing.
  • Page 27 PC for the first time, Windows prompts for the installation of a driver. This driver is supplied by Interroll with the Pallet Control Configurator. The Pallet Control Configurator is available on the Interroll website in the support section.
  • Page 28 Interroll Pallet Control PC 6000 Initial startup and operation Setting parameter sets 4 Select Configuration > Edit Parameter Sets in the menu. 4 Select the parameter set to be edited. 4 Set the desired starting power or ramp time. 4 Click Save to confirm the changes.
  • Page 29 Interroll Pallet Control PC 6000 Initial startup and operation Operating hour counter 4 Select Configuration > Operating times in the menu. The following operating times are recorded: • Total operating hours • Operating time since last restart • Total active time motor 1 •...

  • Page 30: Configuration With The Magnetic Sensor

    Interroll Pallet Control PC 6000 Initial startup and operation Reset to factory setting 4 Select Configuration > Set Factory Defaults in the menu. ð All settings are returned to the settings at delivery. Acknowledging an error 4 Select Configuration > Reset Pallet Control in the menu.
  • Page 31 Interroll Pallet Control PC 6000 Initial startup and operation After every long magnet signal, the magnet must be removed briefly once. After 30 seconds without magnet detection, the Pallet Control returns to normal mode. The menu structure for configuration with a magnet is schematically represented below.

  • Page 32: Operation

    Interroll Pallet Control PC 6000 Initial startup and operation Operation CAUTION Accidental startup of Pallet Drive Danger of crushing of limbs and damage to material 4 Ensure that there are no persons in the danger zones of the conveyor system before switching on the power supply.

  • Page 33: Maintenance And Cleaning

    Interroll Pallet Control PC 6000 Maintenance and cleaning Warning notices concerning maintenance and cleaning CAUTION Risk of injuries due to incorrect handling 4 Maintenance and cleaning work must only be performed by qualified and authorized persons. 4 Perform maintenance work only after switching off power.

  • Page 34: Decommissioning And Disposal

    Interroll Pallet Control PC 6000 Decommissioning and disposal 4 When disposing the motor oil, observe the disposal documents of the motor manufacturer. 4 The packaging must be recycled to provide environmental relief. Shutdown CAUTION Risk of injuries due to incorrect handling 4 Shut-down may only be executed by qualified and authorized persons.

  • Page 35: Troubleshooting

    Interroll Pallet Control PC 6000 Troubleshooting Meaning of the LEDs LEDs on the front inform about the operating state of the Pallet Control and the connected Pallet Drives. Labeling Function Color Pallet Drive 1 On: Motor 1 is controlled. Yellow Flashing: Motor 1 has an error.

  • Page 36: Error Signaling

    Interroll Pallet Control PC 6000 Troubleshooting Error signaling Pallet Control features integrated error detection that monitors the operating behavior of the Pallet Control and connected drives. The following options are available to reset an error: • Using the software (see "Configuration via USB", page 26) •...
  • Page 37 Interroll Pallet Control PC 6000 Troubleshooting Error Possible cause Solution Comment/error acknowledgment 4 Check power supply. Motor does not Power supply not connected 4 Checking the miniature fuses turn, Status LED is correctly 4 Check motor connections. Motor does not •...

  • Page 38: Appendix

    • EN 61010-2:201:2013/AC: 2013 • EN 61326-1:2013 • EN 50581:2012 Person authorized to prepare the technical documents: Holger Hoefer, Interroll Trommelmotoren GmbH, Opelstr. 3, D - 41836 Hueckelhoven, Germany Hueckelhoven – February 19, 2020 Dr. Hauke Tiedemann (managing director) (This declaration of conformity can be obtained at www.interroll.com, if needed.)
  • Page 39 Interroll Pallet Control PC 6000 Version 2 (02/2020) en Translation of original operating instructions...
  • Page 40 © copyright For your local contacts please visit Version 2 (02/2020) en interroll.com/contact Translation of original operating instructions...

This manual is also suitable for:

Pc 6000-10 a

Table of Contents