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Toledo ZT-SLIM User Manual
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Toledo ZT-SLIM User Manual

Tonnage load monitor
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ZT-SLIM
Tonnage Load Monitor
By Toledo Integrated Systems
User's Manual

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Summary of Contents for Toledo ZT-SLIM

  • Page 1 ZT-SLIM Tonnage Load Monitor By Toledo Integrated Systems User’s Manual...
  • Page 3 ZT-SLIM User’s Manual 2-14-2019...
  • Page 4 ZT-SLIM User’s Manual THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 5 ZT-SLIM User’s Manual 1) Mounting the ZT-SLIM UNITS WIREWAY Allow Minimum 3.0” Space STANDARD 35mm DIN RAIL H = 4.325" Allow 0.75" W = 2.375" W = 1.9" space for cables ZTSLM ZT-4 to run through Allow Minimum 3.0” Space...
  • Page 6 ZT-4 The ZT-SLIM are compact units with a lot of connections on the top and bottom. Use the Pull Tabs to hang the units on the Din Rail as shown while you move the units around to make connections or...

  • Page 7: Wire Termination

    ZT-SLIM User’s Manual 3) Wire Termination The ZT-SLIM package comes with wire ferrules of different sizes. Use them to terminate all wires. They provide strain relief which make the wires connect better.

  • Page 8: Dc Power Connection

    ZT-SLIM User’s Manual 4) DC Power Connection Earth (Chassis) Ground DC Common 24VDC Input *Do not apply power until all wiring is done. ZTSLM Bottom View ZT-4...
  • Page 9 ZT-SLIM User’s Manual 5) ZTSLM To ZT-4 Connection Bottom View ZT-4 ZTSLM...

  • Page 10: Resolver Connection

    ZT-SLIM User’s Manual 6) Resolver Connection SHIELD (Do not connect SHIELD at the resolver.) ROTOR PAIR STATOR PAIR RESOLVER STATOR PAIR ZTSLM Top View ZT-4...
  • Page 11 ZT-SLIM User’s Manual 7) Resolver Dip Switch Settings Set Dip-Switches as shown. Resolver in Master Mode Resolver in Slave Mode with AMCI Resolver Card ZTSLM...
  • Page 12 ZT-SLIM User’s Manual 8) Servo Press Direction Signal ZT-4 ZTSLM Top View...
  • Page 13 ZT-SLIM User’s Manual 9) Shutdown Relay Connection ZTSLM TOP VIEW ZT-4...

  • Page 14: Network Connection

    ZT-SLIM User’s Manual 10) Network Connection Connect to TCP/IP Network For Custom Network Only ZT-4 BOTTOM VIEW ZTSLM...
  • Page 15 ZT-SLIM User’s Manual 11) T400 Sensor Connections/Configurations Typical wiring for each channel. Shield - Excitation (Black) +Excitation (Green) +Signal (White) - Signal (Red) 1 Meg Internal Shunt Typical settings for each channel. V / C V = Voltage for Tonnage Sensors...
  • Page 16 ZT-SLIM User’s Manual 12) Typical Switch Settings Set Dip-Switches as shown. ZTSLM ZT-4...

  • Page 17: Calibration Procedures

    ZT-SLIM User’s Manual 13) Calibration Procedures 1) Before calibrating the unit, verify each piece of hardware is connected and set up properly. 2) With the sensors placed in the best possible location, (see appendix), torque the sensors down to 150 in-lbs on the sensor bolts. Do not put the sensor enclosure covers on yet.
  • Page 18 ZT-SLIM User’s Manual 6) Balance the tonnage sensors. • Go to the Calibration page in SlimWare and select “Display Balance”. • Adjust the ZERO pots until the Balance reads zero in each channel. 7) Cycle the press. • Select “Capture Tonnage” in SlimWare.
  • Page 19 ZT-SLIM User’s Manual Appendix...
  • Page 20 ZT-SLIM User’s Manual THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 21 INSTALLING T400 LOAD SENSORS The above illustrations represent the proper arrangement of Model T400 Load Sensor kit parts using either the Drill and Tap method or the Weld method. A proper installation is necessary to produce good results. Before installing the sensors, please read the appropriate instructions listed below. Sensor Placement Page 2 Press Frame...
  • Page 22 Doc #: 11080 Rev :A T400 INSTALLATION PAGE 2...
  • Page 23 Doc #: 11080 Rev :A T400 INSTALLATION PAGE 3...
  • Page 24 Doc #: 11080 Rev :A T400 INSTALLATION PAGE 4...
  • Page 25 USING THE T400 SENSOR INSTALLATION FIXTURE KIT No. 1977-749 (METRIC INSTALLATION FIXTURE KIT No. 1974-749) DRILL AND TAP METHOD FOR MOUNTING SENSORS BE SURE THE SENSOR LOCATION FOLLOWS THE BEST LOCATION DESCRIBED ON THE PREVIOUS PAGES. STEP 1 Remove all paint and grease from sensor mount area. If the machine surface is flat (total indicated reading of .002”) and smooth (125 µ...
  • Page 26 USING THE T400 SENSOR INSTALLATION FIXTURE KIT No. 1977-749 WELD PAD METHOD FOR MOUNTING SENSORS BE SURE THE SENSOR LOCATION FOLLOWS THE BEST LOCATION DESCRIBED ON THE PREVIOUS PAGES. STEP 1 Remove all paint, grease, and or rust from surface to be welded. (Surface should be flat T.I.R.
  • Page 27 Doc #: 11080 Rev :A T400 INSTALLATION PAGE 7...