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Airflow Vector Pty Ltd
4 Collins Rd, DROMANA VIC. 3936
AUSTRALIA
Ph: +61 3 5987 3733
www.airflowvector.com
Instructions to fit the Snorkel Kit S002D
for the Jeep Grand Cherokee WJ / WG Diesel
1.0 Introduction
Airflow Vector Pty Ltd thanks you for your purchase and the trust you put in our
products.
We strive to supply our customers with the highest quality equipment based on
the most efficient design and best styling. We are confident that you will enjoy
using our Snorkel system.
It should improve the power of your vehicle as well as reduce its fuel
consumption.
1.1 General instructions
Follow carefully the instructions listed on these pages and use the template
provided, do not over tighten bolts. Do not use silicone on any connections,
use mastic.
Ensure that safe work practices are followed when installing your Airflow
Snorkel. Protective ear and eye wear should be worn at all times when using
power tools.
1.2 Disclaimer
It is highly recommended that installation is undertaken by a qualified
mechanic or panel beater. Airflow Vector will not be held responsible for any
damage incurred through incorrect fitment of the templates and workmanship.
It is the responsibility of the fitter to ensure that particular care is taken when
assembling the Snorkel kit to the vehicle as it may cause damage to the
windscreen and or electrical components. Safe work practices must be used at
all times when undergoing installation.
We guarantee Airflow Vector's kits against manufacturing defects as long as
proof of purchase can be established.
All models produced by Airflow Vector are verified to suit right hand drive
vehicles according to Australian specifications. Variations in vehicle
specifications may occur in other markets.
If you're in doubt about the product suitability, please forward a photograph of
the engine bay, air filter housing and of the vehicle at frontal/side position to
info@airflowvector.com
SD002DE (S002D Instructions booklet).doc
21 March 2011
Page 1 of 16
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Summary of Contents for Airflow Vector S002D
- Page 1 Jeep Grand Cherokee WJ / WG Diesel 1.0 Introduction Airflow Vector Pty Ltd thanks you for your purchase and the trust you put in our products. We strive to supply our customers with the highest quality equipment based on the most efficient design and best styling.
-
Page 2: List Of Components
Plastic bag 75x125mm Booklet in SD002DE English Ensure that all parts listed are included in the parcel before starting any work. The total expected time of installation is around 5 hours. Page 2 of 16 21 March 2011 SD002DE (S002D Instructions booklet).doc... -
Page 3: Detailed Instructions
Contact your dealer for further assistance De-assemble the air box and Protect the air intake by remove it from the engine bay placing a rag inside SD002DE (S002D Instructions booklet).doc 21 March 2011 Page 3 of 16... - Page 4 Disconnect the hoses and chamber mounting plate remove it from the engine (keep the screws) Remove all the elements from 3.10 Mark the holding tag as the mounting plate shown… Page 4 of 16 21 March 2011 SD002DE (S002D Instructions booklet).doc...
- Page 5 3.16 Cover the raw edge with zinc 3.14 Part to keep rich paint 3.17 Grind away the ribs inside the 3.18 … to achieve this result. air box… SD002DE (S002D Instructions booklet).doc 21 March 2011 Page 5 of 16...
- Page 6 SP210 3.22 Trim as required 3.24 Remove the SP210 and 3.25 Re-install it inside the air box apply some mastic as shown Page 6 of 16 21 March 2011 SD002DE (S002D Instructions booklet).doc...
- Page 7 3.30 Apply some mastic inside the 3.31 Insert the air box plug air intake SP209 and rivet it in place 3.32 Let the air box cure while installing the snorkel SD002DE (S002D Instructions booklet).doc 21 March 2011 Page 7 of 16...
- Page 8 3.39 Cover with masking tape hole, ensure that the hole 3.40 Using a 10mm bit, drill the 5 goes through the inside panel fixation holes (not the as well. snorkel hole) Page 8 of 16 21 March 2011 SD002DE (S002D Instructions booklet).doc...
- Page 9 3.45 Paint ALL raw metal surfaces 3.46 Peel off the door rubber seal with Zinc rich primer (5 snorkel fixing holes, 1 air intake hole including inside panels) SD002DE (S002D Instructions booklet).doc 21 March 2011 Page 9 of 16...
- Page 10 “A” pillar bracket 3.51 Remove the snorkel 3.52 Centre punch the 2 holes 3.53 Using a 4mm bit, pre-drill the two holes Page 10 of 16 21 March 2011 SD002DE (S002D Instructions booklet).doc...
- Page 11 3.58 Refit the rubber seal and 3.59 Using a scalpel, cut the mark the location of the rubber seal along the marks bracket on the rubber seal SD002DE (S002D Instructions booklet).doc 21 March 2011 Page 11 of 16...
- Page 12 3.64 Mark the base of the bracket avoid damage to the snorkel 3.65 Remove the bracket SP205 3.67 Using a 5mm bit, drill the location 3.66 Punch the location Page 12 of 16 21 March 2011 SD002DE (S002D Instructions booklet).doc...
- Page 13 3.73 Use only SILICONE BASE black mastic as sealant 3.76 Connect the TPR hose to the snorkel SP198 3.74 Smear sealant inside both ends of the hose SP013 SD002DE (S002D Instructions booklet).doc 21 March 2011 Page 13 of 16...
- Page 14 3.79 Re-install the air filter inside 3.80 Close the air box the air box 3.81 Re-connect the top hose to 3.82 Refit the splash guard the air box and secure the hose clamp Page 14 of 16 21 March 2011 SD002DE (S002D Instructions booklet).doc...
- Page 15 Before starting the installation, try to obtain the latest version of the instruction manual from our web site www.airflowvector.com SD002DE (S002D Instructions booklet).doc 21 March 2011 Page 15 of 16...
- Page 16 We appreciate your support. This kit has been carefully packed by Date Initials Page 16 of 16 21 March 2011 SD002DE (S002D Instructions booklet).doc...
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