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Nidec-Shimpo TTC Series Operation Manual

Torque tool tester

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TTC Series Torque Tool Tester
Operation Manual
Operators should wear protection such as a mask and gloves in case
pieces or components break away from the unit under test.
Whether the unit is ON or OFF, DO NOT exceed the capacity of the
sensor. NEVER exceed 120% of the rated capacity, or the torque sensor
will be damaged. At 110% of the rated capacity the display will flash
a warning.
Measure in line torque only. DO NOT attempt to measure forces at an
angle to the sensor – damage to sensor may result.
Do not attempt to repair or alter this instrument. Warranty will be voided
and damage to the unit may result.
Use and store within the stated temperature and humidity ranges, or
damage and failure may result.
Ensure during testing unit is properly mounted & secured to stable sur-
face. Mount display with the two integral 8.5 mm mounting holes only.
External sensor models use all four integral mounting holes.
If not using this instrument for extended periods of time, remove the
batteries to prevent potential battery leakage from causing product
damage.
The TTC Digital Torque Tool Tester is a simple operation test in-
strument for quickly checking torque tool performance up to 590
ft-lb (800 N-m). The TTC Series provides exceptional accuracy for
measuring torque on various products including torque wrench-
es, manual screwdrivers, electric screwdrivers, pneumatic screw-
drivers and other torque controlled power tools.
The TTC's provide long operation life and power flexibility with the
ability to work from the internal rechargeable battery or included
AC adapter. The TTC's have six modes of operation: Track for live
readings, Peak which records the highest level over a test, First
Peak which records a reading after a programmed decrease, Auto
Peak which resets after a period of time, Auto First Peak which
resets the first peak after a period of time, Double Peak which
provides two separate peak readings from programmed decreas-
es. Preset operation with programmable tolerance thresholds for
quick pass fail tool test is available in all modes.
The analog bar graph on the backlit, reversible LCD aids users
by providing the resultant torque's current position compared to
the full scale range along with the direction of the force. Pass/fail
icons produce live test feedback allowing instant determination of
the results.
Every tester comes standard with USB and RS-232 outputs. The
TTC's software enables the uploading of data and the additional
statistical analysis with its auto-calculation of the selected values.
These excellent features make the TTC Torque Tool Testers a valu-
able and versatile addition to the production and quality control
departments.
information@ITM.com
SPECIFICATIONS
Measuring Range: 0.5% - 100% capacity
Accuracy: ± 0.3% of reading
Units of Measure: N-cm, N-m, in-lb, ft-lb, kg-cm (depending on
range)
Measure Modes: Track, Peak, First Peak, Auto Peak, Auto First
Peak, Double Peak & Preset
Tool Socket Size: TTC-2/5/10: 1/4" & 1/2" (6.3 & 12.5 mm);
TTC-20/50/100/200: 3/8" & 1/2" (10 & 12.5 mm); TTC-500/800: 3/4"
(19 mm)
Overload Protection: 120% of Full Scale
Sampling Rate: 2000 Hz
Peak Capture Rate: 0.05 s
Display: 160* 128 Dot matrix backlit LCD
Display Update Rate: 10 times/sec
Resolution: See Chart
Memory: 1000 data
Set Point: Programmable High and Low Limits
Battery Indication: Battery icon flashes when low
Charger/Adapter: Universal USB charger, input 100 - 240 V ac
50/60 Hz
Operating Temperature: 14 to 104ºF (-10 to 40ºC)
Humidity Limit: 20 - 80% RH
Power: 3.6 V dc 1600 mAH Ni-MH
Battery Life: Approx. 16 Hours continuous on full charge
Output: USB, serial port RS-232, High and low limit NPN
Dimensions: Display TTC-I: 7.75 x 7 x 3.3" (197 x 180 x 83 mm);
Display TTC-E: 7.75 x 7 x 3" (197 x 180 x 75 mm);
External Sensor (50, 100 N-m): 4.3 x 3.3"(110 x 83 mm);
External Sensor (200, 500 & 800 N-m): 4 x 3.8" (100 x 98 mm)
Product Weight: TTC-I: 3.3 lb (1.5 kg); TTC-E Display: 2.6 lb (1.2
kg); TTC-E-200/500/800 External Sensor: 4.4 lb (2 kg)
Package Weight: TTC-I: 6.5 lb (3 kg); TTC-E-200/500/800: 10.2
lb (4.6 kg)
Warranty: 1 year
Certification: CE
Included Accessories: USB cable, charger adapter, cal. cert.
printer cable, square driver adapter connector
Optional Accessories: RS-232 cable, Rundown adapters,
Printer. Note: Software available for free at www.shimpoinst.com
-Direct.ca
1.800.561.8187

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Summary of Contents for Nidec-Shimpo TTC Series

  • Page 1 SPECIFICATIONS strument for quickly checking torque tool performance up to 590 Measuring Range: 0.5% - 100% capacity ft-lb (800 N-m). The TTC Series provides exceptional accuracy for Accuracy: ± 0.3% of reading measuring torque on various products including torque wrench-...
  • Page 2 1. LCD SCREEN STANDARD VIEW Test Mode Icons: Track: Real Time, live measuring mode Peak: Reading will not change until a higher value is mea- sured First Peak: Captures First Peak after a decrease has been detected. Drop Ratio set in menus. Auto Peak: Resets Peak after a programmed time period Auto First Peak: Resets the First Peak after a programmed time period.
  • Page 3: Key Functions

    3. KEY FUNCTIONS 5. ADVANCED MENU OPTIONS 5.1 Measurement POWER: Push for 2 seconds to power On or Off The Measurement menu contains four selectable items: Unit, Group, Test Mode, Preset. SAVE/PRINT: Print the current force value or store data, depending on the key setting. (See 7 for From the home screen, touch “MENU/ENTER”...
  • Page 4 6. MEMORY 5.4 Test Mode Change the mode of operation between the six modes. Press In the Memory menu, the user can browse, delete, or print the “MODE/UP” or “DOWN” keys to select. Press “ZERO/EXIT” to data. cancel or “MENU/ENTER” to confirm and exit. This adjustment can also be changed at the home screen display by simply press- 6.1 Browse All ing “MODE”.
  • Page 5 7.1 Display Mode 6.4 Upload 1. Choose in EDMS software the ‘Upload Memory Data Two display modes may be selected: Digital and Graphic. From Gauge’ selection. 2. On the TTC screen, select Upload. The screen should display ‘Upload…’ as shown below. 3.
  • Page 6 7.6 Date/Time 7.11 Information The system time may be set under this menu. Touch “MODE/ Information includes the model, version of the software and the UP” to adjust the value. Press “SAVE/PRINT” to shift to the next serial number. position. Touch “ZERO/EXIT” to cancel. Press “MENU/ENTER” to confirm and exit.
  • Page 7 After the last standard value input screen, Press “MENU/ENTER” to view the confirmation selection. Here you can select YES or NO with the “MODE/UP” or “DOWN” keys. Press “MENU/ENTER” to confirm the desired selection. 8.2 Sensitivity Calibration Sensitivity Calibration is specific to higher capacity models where the sensor has a mV/V value equal to a torque value.
  • Page 8 9. CHARGING 10.2 Port Pin Assignments The TTC Series Digital Torque Tester is supplied with a set of 3 Nickel Metal Hydride AAA rechargeable batteries, which are sup- PIN# Definition plied fully charged to allow immediate use. Users need to recharge RS232-Transmit batteries when a low battery icon flashes.
  • Page 9 11. MISC. 11.1 Dimensions TTC-E: TTC-I: 50/100 N-m 200/500/800 N-m 11.2 Parts List TTC-E: TTC-I -Direct.ca information@ITM.com 1.800.561.8187...
  • Page 10 12. CAPACITY & RESOLUTION Range by Unit (Resolution) Model N-cm kgf-cm in-lbf ft-lbf TTC-I-2 0.0020-2 (0.0002) 0.20 -200 (0.02) 0.020 - 20 (0.002) 0.025 - 17.7 (0.002) 0.0020 - 1.48 (0.0002) TTC-I-5 0.0050 - 5 (0.0005) 0.50- 500 (0.05) 0.050 -50 (0.005) 0.045 - 43.3 (0.005) 0.0040 - 3.7 (0.0005) TTC-I-10...