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Nidec-Shimpo TT-0.5 Operation Manual

Torque tool tester

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TT Torque Tool Tester
Operation Manual
1) Overloading the transducer does not only damage the transducer but
may break the transducer head and could result in injury!
2) Torque ranges of 25 N-m and higher must be fastened properly with 4
bolts and nuts to a secure work surface, either horizontally or vertically.
Failing to do so may result in damage to the transducer and could result
in injury to the operator. Ranges 10 N-m and lower do not require mount-
ing and may be used with the included rubber feat as long as precaution
is taken and unit is secured to prevent slippage.
3) Ensure that the torque wrench's driver has engaged the transducer
socket properly when operating. The transducer head may be damaged
if not engaged properly and could result in injury to the operator.
4) Please make sure that you have safety gear and safety precautions
in place when applying torque to the transducer or when calibrating
the transducer.
5) Do not use a charger other than the unit supplied with the TT torque
tester. Using the incorrect charger may result in damage to the Ni-MH
rechargeable batteries.
The TT Digital Torque Tool Tester is a simple operation test instru-
ment for quickly checking torque tool performance. The TT Series
provides exceptional accuracy for measuring torque on various
products including torque wrenches, manual screwdrivers, elec-
tric screwdrivers, pneumatic screwdrivers and other torque con-
trolled power tools.
The TT's provide long operation life and power flexibility with the
ability to work from the internal rechargeable battery or included
AC adapter. The TT's have four modes of operation: Track for live
readings, Peak which records the highest level over a test, First
Peak which records the first peak reading over the test and Track/
Peak which shows both the live readings as well as the peak read-
ing recorded.
The backlit display provides an analog bar graph on screen to
allow the user to know where the resultant torque is currently po-
sitioned compared to the full scale range of the unit. CW/CCW
icons along with programmable pass/fail LED's ( HI/OK/LO) assist
users with ensuring proper test set up along with enabling a quick
determination of the results.
Every tester comes standard with USB and RS-232 output. The
TT's software enables the uploading of data and the additional
statistical analysis with its auto-calculation of the selected values.
These excellent features make the TT Torque Tool Testers a valu-
able and versatile addition to the production and quality control
departments.
99 Washington Street
Melrose, MA 02176 Phone
781-665-1400 Toll Free
1-800-517-8431
Visit us at www.TestEquipmentDepot.com
NIDEC-SHIMPO INSTRUMENTS
SPECIFICATIONS
Accuracy: ± 0.5 % of full-scale.(Includes Creep, Non-linearity &
Temperature Shift at zero load)
Units of Measure: N-mm, N-cm, N-m, in-lb, ft-lb, kg-cm, kg-m
(depending on range)
Measure Modes: Track, Peak, First-Peak, Track/Peak
Tool Socket Size: Dual 3/8", 20 mm female square.
Overload Protection: 120% of Full Scale
Max. Mounting Torque: 150% of Full Scale
Sampling Rate: 1000 Hz
Peak Capture Rate: 0.10 S
Display: 175 x 1.125˝ (44.4 x 28.6 mm) dot matrix backlit LCD
Operating Temperature: 60 - 95 ºF (15 to 35 ºC)
Storage Temperature: 5 - 149 ºF (-15 to 65 °C)
Humidity Limit: Maximum 70% rH.
Power Requirement: 500 mA 9 VDC
Charging Time: Approx. 14-16 Hours for Full Charge
Battery Operation: 12 Hours
Output: USB 8 data bits Baud rate: 38400
Communication Ports: Both RS232 & USB simultaneous output
Size: 4 x 8 x 2" (100 x 200 x 50 mm);
TT-25: 4 x 9.8 x 2.3" (100 x 250 x 58 mm)
Product Weight: 2.4 lb (0.9 kg); TT-25: 4.9 lb (2.22 kg)
Package Weight: 5.1 lb (2.3 kg); TT-25: 7.7 lb (3.49 kg)
Warranty: 1 year
Included Accessories: USB cable, charger adapter, cal. cert.,
3/8" Hex rundown adapter (1, 5 & 10 N-m ranges only).
Optional Accessories: RS-232 cable, Rundown adapter
springs, Rundown adapters. Note: Software available for free
download at www.shimpoinst.com.

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Summary of Contents for Nidec-Shimpo TT-0.5

  • Page 1 NIDEC-SHIMPO INSTRUMENTS TT Torque Tool Tester Operation Manual 1) Overloading the transducer does not only damage the transducer but may break the transducer head and could result in injury! 2) Torque ranges of 25 N-m and higher must be fastened properly with 4 bolts and nuts to a secure work surface, either horizontally or vertically.
  • Page 2 Upon receiving the unit, please check that no physical damage has occurred to the packaging, plastic carrying case or the instru- Important: Only use the adaptor/charger supplied. ment itself. If any damage is evident, please notify Nidec-Shimpo USING THE TT immediately.
  • Page 3 Peak Mode A load indicator bar alerts the operator how much load has been When “Peak” is selected the TT will show the maximum torque applied to the load sensor in relation to the full scale of the sensor. recorded over the test. Subsequent increases in the peak will re- For clockwise torque the indicator bar moves from right to left.
  • Page 4 Computer Communication 1) SETUP 1) AUTO-OFF A computer can communicate with the TT through either the RS- 2) PASS-FAIL 232 or USB connections. See commands and actions below. a) AUTO-OFF: With AUTO-OFF highlighted, press the ENTER Command Action key. The display will show the Auto-OFF options. See Figure 5. “m”...
  • Page 5: Memory Menu

    Current % offset Lower Level Figure 8: Diagnostic Menu “LOWER” LED on If the % offset is between 5% - 10 % please contact Nidec-Shimpo or your supplier to arrange for a proper calibration. Time Figure 6b If the % offset is greater than 10% the unit is possibly damaged Example: LOWER LEVEL = 10 N.m, UPPER LEVEL = 20 N.m...
  • Page 6 CAPACITY & RESOLUTION Range by unit (Resolution) Model N-mm N-cm kgf-cm kgf-m in-lbf ft-lbf TT-0.5 500 (0.1) 50 (0.01) 0.5 (0.0001) 5.099 (0.001) 0.0509 (0.0001) 4.425 (0.001) 0.3687 (0.0001) TT-1 1000 (0.2) 100 (0.02) 1 (0.0002) 10.2 (0.002) 0.1020 (0.0001) 8.850 (0.002)

This manual is also suitable for:

Tt-5Tt-1Tt-10Tt-200Tt-100Tt-25