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Table of Contents
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Summary of Contents for Fitout SD Series
- Page 1 FITOUT SD Series Product Manual September, 2012 v5...
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Page 2: Table Of Contents
Table of Contents: Product Overview:............................3 Technical Overview: ............................4 Information on the Torsion System:......................5 Raw Materials Used:............................6 Guarantee: ................................7 Individual Product Pages: ..........................8 SD 01 Oblique Station: ..........................8 SD 02 Stepper Bike Station:........................10 SD 03 Tri Fitness Station: ........................ -
Page 3: Product Overview
Product Overview: The SD series is designed to let people work out outdoors. The purpose is to give people the feeling of an indoor fitness center outdoors. It is a good supplement to any running or similar exercise. This product is not designed for children under 14 years of age. It is imperative that the SD series is installed away from playgrounds. -
Page 4: Technical Overview
• ............................S D 06 Dual Leg Press Station • ............................S D 07 Dual Adductor Station • ............................S D 08 Ab Station • ............................S D 09 Dual Air Walker • ............................S D 10 Air Walker Technical Overview: Metal Structure: Main Pipes: 165 mm diameter, 4 mm thickness Rest of the pipes: Various diameters, 3 mm thickness Plastic Parts: All plastic parts are Polyethylene with thickness 3-4 mm... -
Page 5: Information On The Torsion System
Information on the Torsion System: The SD series comes installed with a torsion system. The torsion system involves a separate part that is sourced from a third party which consists of certain rubber parts. These rubber parts dampen any movement. As the angle of rotation increases, the torque required increases. -
Page 6: Raw Materials Used
Raw Materials Used: Below is a list of raw materials used in the SD series. Material List For the SD series Material Parts Where the Material is Used Color(s) Tests done All injection molded parts, bolt covers, caps Polyethylene etc. -
Page 7: Guarantee
Guarantee: 5 Year warranty on all rubber parts 2 year warranty on all plastic parts 1 year warranty on all torsion pieces 2 year warranty on all ball bearings 10 year no rust warranty on all hot dip galvanized parts from inside to outside 2 year warranty on paint Important information on the guarantees: This guarantee is only valid when the maintenance plan and installation plan... -
Page 8: Individual Product Pages
Individual Product Pages: SD 01 Oblique Station: General Information: Length: 1250 mm Width: 1500 mm Height: 1345 mm Weight: 75 KGS Required Safety Zone: 4500 mm by 4300 mm Fall Height: < 600 mm Maximum User Weight: 120 KGS Number of Users: 3 Persons Activities: Sitting Oblique Station (1 Station) - Page 9 Next, position yourself on one of the two discs gripping the center support for • balance. Twist from side to side for repetitions •...
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Page 10: Sd 02 Stepper Bike Station
SD 02 Stepper Bike Station: General Information: Length: 1860 mm Width: 595 mm Height: 1430 mm Weight: 65 KGS Required Safety Zone: 3570 by 4850 mm Fall Height: <600 mm Maximum User Weight: 120 KGS Number of Users: 2 Persons Activities: Stepper Station Bike Station... -
Page 11: Sd 03 Tri Fitness Station
SD 03 Tri Fitness Station: General Information: Length: 1650 mm Width: 1880 mm Height: 1700 mm Weight: 110 KGS Required Safety Zone: 4410 mm by 4540 mm Fall Height: <600 mm Maximum User Weight: 120 KGS Number of Users: Activities: Pull Down Station Leg Extension Station Abdominal Station... -
Page 12: Sd 04 Dual Hip Station
SD 04 Dual Hip Station: General Information: Length: 1265 mm Width: 450 mm Height: 1400 mm Weight: 60 KGS Required Safety Zone: 4265 by 3450 mm Fall Height: <600 mm Maximum User Weight: 120 KGS Number of Users: Activities: Hip Station (2 Stations) Torsion System: Hip Station has the Torsion System with a stopper at 30 degrees... -
Page 13: Sd 05 Shoulder Station
SD 05 Shoulder Station: General Information: Length: 1210 mm Width: 1070 mm Height: 1315 mm Weight: 60 KGS Required Safety Zone: 4200 by 4070 mm Fall Height: <600 mm Maximum User Weight: 120 KGS Number of Users: Activities: Shoulder Station (2 Stations) Torsion System: None Muscles Exercised:... -
Page 14: Sd 06 Dual Leg Press Station
SD 06 Dual Leg Press Station: General Information: Length: 2050 mm Width: 660 mm Height: 1700 mm Weight: 85 KGS Required Safety Zone: 3660 by 5050 mm Fall Height: <600 mm Maximum User Weight: 120 KGS Number of Users: Activities: Leg Press Station (2 Stations) Torsion System: Leg Press Station has the Torsion System... -
Page 15: Sd 07 Dual Abductor Station
SD 07 Dual Abductor Station: General Information: Length: 1635 mm Width: 660 mm Height: 1550 mm Weight: 70 KGS Required Safety Zone: 4435 by 3660 mm Fall Height: <600 mm Maximum User Weight: 120 KGS Number of Users: Activities: Adductor Station (2 Stations) Torsion System: Adductor Station has the Torsion System with a stopper at minus 7 degrees and plus 30... -
Page 16: Sd 08 Ab Station
SD 08 Ab Station: General Information: Length: 1410 mm Width: 1120 mm Height: 900 mm Weight: 70 KGS Required Safety Zone: 4410 by 4120 mm Fall Height: <600 mm Maximum User Weight: 120 KGS Number of Users: Activities: Sit Up Station Back Extension Torsion System: None... -
Page 17: Sd 09 Dual Air Walker
SD 09 Dual Air Walker: General Information: Length: 1565 mm Width: 1350 mm Height: 1560 mm Weight: 150 KGS Required Safety Zone: 4350 by 4565 mm Fall Height: <600 mm Maximum User Weight: 120 KGS Number of Users: Activities: Air Walker (2 Stations) Torsion System: Air Walkers have the Torsion System with a stopper at 30 degrees... -
Page 18: Sd 10 Air Walker
SD 10 Air Walker: General Information: Length: 1450 mm Width: 600 mm Height: 1475 mm Weight: 100 KGS Required Safety Zone: 3600 mm by 4450 mm Fall Height: <600 mm Maximum User Weight: 120 KGS Number of Users: Activities: Air Walker (One Station) Torsion System: Air Walker has the Torsion System with a stopper at 30 degrees... -
Page 19: Spare Parts
Spare Parts: In order to make ordering spare parts easier, all parts have been given a code. A detailed list with drawings to make ordering easier will be shared with you. You can order the spare parts using the codes provided. -
Page 20: Important Notice About Signage
Important Notice about Signage: According to DIN 79000 part 7,1, the following information needs to be printed on a sign at the entrance of the fitness area. Only for use by persons 14 years and older • Consult a physician before you begin this, or any workout routine •... -
Page 21: Safety Surfacing Requirements
Safety Surfacing Requirements: According to DIN 79000 part 4.3.14, any product that has a foot support and a grip can have its fall height reduced by 400 mm. Using this exception SD01-SD10 have a fall height of less than 600 mm. According to DIN 79000, any fall height below 600 mm does not require and safety surfacing. -
Page 22: Safety Zones
Safety Zones: Safety zones of all products are given in the following pages. Please note that the products should be assembled in such a manner that safety zones of the products should not intersect. The illustrations given below try to explain this point. - Page 23 Safety Zone for SD 01:...
- Page 24 Safety Zone for SD 02...
- Page 25 Safety Zone for SD 03...
- Page 26 Safety Zone for SD 04...
- Page 27 Safety Zone for SD 05...
- Page 28 Safety Zone for SD 06...
- Page 29 Safety Zone for SD 07...
- Page 30 Safety Zone for SD 08...
- Page 31 Safety Zone for SD 09...
- Page 32 Safety Zone for SD 10...
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Page 33: Foundation Plan
Foundation Plan: To come up with the correct size of the foundation we have done the following static calculation. This calculation considers the worst case scenario, where the stability given by the soil and the weight of the products are ignored. Maximum user weight: 480 kgs (with safety factor of 4, two times for dynamic load, two as a safety factor) -
Page 34: Foundation Plan For No Surfacing Sd 01-08
1. No surfacing (possible when product fall heights are <600 mm) 2. Synthetic Surfacing 3. Loose fill surfacing Foundation Plan for no surfacing SD 01-08:... -
Page 35: Foundation Plan For No Surfacing Sd 09-10
Foundation Plan for no surfacing SD 09-10: Foundation Plan for Synthetic Surfacing SD 01-08... -
Page 36: Foundation Plan For Synthetic Surfacing Sd 09-10
Foundation Plan for Synthetic Surfacing SD 09-10 Please note: 3 cm synthetic surfacing depth is given as an example. Foundation Plan for Loose Fill Surfacing SD 01-08... -
Page 37: Foundation Plan For Loose Fill Surfacing Sd 09-10
Foundation Plan for Loose Fill Surfacing SD 09-10 Please Note: 20 cm loose fill height is given as an example. -
Page 38: Assembly Plans
Assembly Plans: The assembly of the SD series is very easy, as the product is shipped mostly pre- assembled. The below information will help you in installing the SD series. With a program called Publisher it is possible to view the assembly as a video and watch it on our Iphone-Ipad or Android phone. - Page 39 Assembly Plan Drawings for Synthetic Surface: SD 01-08: SD 09-10:...
- Page 40 Assembly Plan Drawings for Loose Fill Surfacing SD 01-08:...
- Page 41 Assembly Plan Drawings for Loose Fill Surfacing SD 09-...
- Page 42 Assembly Plan Drawings for No Surfacing SD 01- Assembly Plan Drawings for Loose Fill Surfacing SD 09-10:...
- Page 43 Assembly of the Labels: Please note that there are two labels. One of them gives information about the product. The other one gives the name of the producer and the exporter. Both have to be installed.
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Page 44: Maintenance Plan
Maintenance Plan: The following maintenance plan is according to DIN 79000. According to DIN 79000, it is the duty of the customer to comply with the following plan and document all inspections. The person performing the inspection should be competent to do so. Any failure may result in the product not being according to DIN 79000 and may void warranties. - Page 45 If necessary grease bearings. • For SD 05 rotate the discs. If you do not feel resistance to the rotation, tighten the • screw behind the rubber discs. A drawing showing how to do this has been added below. Annual Inspection: Perform monthly operational inspection.
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