Related Manuals for dymax BlueWave LED Prime UVA DX-1000
Summary of Contents for dymax BlueWave LED Prime UVA DX-1000
- Page 1 System Discontinued 1/1/2019 Dymax BlueWave LED Prime UVA User ® Guide LED Spot-Curing System ■ Instructions for Safe Use ■ Setup and Operation Maintenance ■ ■ Ordering Spare Parts and Accessories...
- Page 2 System designs enable stand-alone configuration or integration into your existing assembly line. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in the Dymax standard Conditions of Sale.
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Page 3: Table Of Contents
Introduction to the User Guide ............................4 Where to Get Help ................................4 Safety ................................4 Dymax UV Light-Curing System Safety Considerations ....................6 Product Overview ............................8 Description of the BlueWave LED Prime UVA ........................8 Intensity Control Feature ..............................9 Validation .................................. -
Page 4: Introduction
Intended Audience Dymax prepared this user guide for experienced process engineers, technicians, and manufacturing personnel. If you are new to UV light-curing systems and do not understand the instructions, contact Dymax Application Engineering to answer your questions before using the equipment. -
Page 5: Safety
Risk of electrical shock if cover is removed! To use this system safely, it must be set up and operated in accordance with the instructions given by Dymax. The system’s design was developed to maximize operator safety and minimize exposure to UV. Using the system in any other manner will impair the protection of the system. -
Page 6: Dymax Uv Light-Curing System Safety Considerations
UV exposure, high-temperature surfaces, ozone, and bright, visible light. NOTE: The energy emitted from the Dymax BlueWave LED Prime UVA spot-curing system is in the upper end of the UV portion of the spectrum. To ensure that all safety aspects regarding operations of this equipment are addressed, please review and follow information and safety information listed below. - Page 7 Empirical testing should be used to verify the exact temperature rise in each application. Ozone The Dymax BlueWave LED Prime UVA does not generate UVB or UVC, therefore no ozone is generated while operating this equipment.
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Page 8: Product Overview
Both the lower working temperature and lack of spurious frequency transmission that this system produces make it even more user friendly. Contact your Dymax representative for information regarding the proper use of Dymax curing systems. -
Page 9: Intensity Control Feature
Dymax BlueWave® LED Prime UVA User Guide Intensity Control Feature The components used in all curing systems degrade with use. Intensity, therefore, decreases as the system ages. The BlueWave LED Prime UVA’s intensity control allows for compensation to address this slow degradation. -
Page 10: Assembly And Setup
Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately. Check that the parts included in your order match those listed below. If parts are missing, contact your local Dymax representative or Dymax Customer Support to resolve the problem. -
Page 11: Installation & System Interconnect
Visually inspect the two ends of the Lightguide to verify that no foreign material is present. ■ NOTE: Dymax liquid-filled lightguide ends can be cleaned with isopropyl alcohol to remove foreign material and outgassing deposits. Fully insert the large end of the Lightguide into the Lightguide Mount on the front panel. - Page 12 Dymax BlueWave® LED Prime UVA User Guide If desired, the Lightguide may be fastened into place by lightly tightening the Securing Set Screw in the top of ■ the Lightguide Mount. A Hex Wrench is provided with the unit for this purpose. The Set Screw should be tightened gently to prevent damaging the Lightguide.
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Page 13: Operation
Dymax BlueWave® LED Prime UVA User Guide Operation The BlueWave LED Prime UVA will arrive almost fully assembled. Please refer to the installation section of this manual for installation of the lightguide, power cord, and footswitch. The system should be positioned in a dry location that does not obstruct airflow around the unit. -
Page 14: 9-Pin Connector I/O Signals
Dymax BlueWave® LED Prime UVA User Guide To operate the timer, select the “timer” option of the Timer/Manual Selector Switch on the front panel. Program the time into the Timer and depress the Footswitch. Factory settings will power the LED and the preset value will begin to count backward. -
Page 15: Output Signals
Dymax BlueWave® LED Prime UVA User Guide the unit. Similar to the footswitch, if the timer/manual selector switch is in Timer Mode, the unit will power the LED for the time set on the timer. In the Manual Mode, the unit will power the LED for the duration of the remote activate signal. -
Page 16: Cleaning And Maintenance
Dymax BlueWave® LED Prime UVA User Guide used to verify step or ramped changes in the intensity for customized profiles, or to alert the remote controller when the system has reached maximum intensity in a closed-loop system. Pin 9 – Over Temp Out: A sensor constantly monitors the temperature of the LED in the system. -
Page 17: Fan Filter
The unit is supplied with two Fuses that are installed in the Power Receptacle. To remove the Fuses, unplug the unit and remove the Fuse Holder with a small screwdriver. Remove the Fuses from the Fuse Holder and install new Fuses. Replace the Fuses with 2.0 Amp fast-blow types (Dymax PN 37236 or equivalent). -
Page 18: Troubleshooting
Dymax BlueWave® LED Prime UVA User Guide Troubleshooting WARNING: Only qualified maintenance personnel should attempt the following procedures. AVERTISSEMENT: Seulement personnel d’entretien diplomé devrais essayer les procedures suivant. Table 1. Troubleshooting Chart for BlueWave LED Prime UVA Problem Possible Cause... -
Page 19: Frequently Asked Questions
Dymax BlueWave® LED Prime UVA User Guide Frequently Asked Questions Q.) My BlueWave LED Prime UVA will not turn on. A. Check the power cord connection. B. Check the fuses located where the power cord plugs into the unit. Q.) The LED will not light, but the unit is powered up. -
Page 20: Spare Parts And Accessories
Dymax BlueWave® LED Prime UVA User Guide Spare Parts and Accessories Options/Accessories Item Part Number Personal Protection Equipment Protective Goggles — Green 35286 Protective Goggles — Gray (standard model included with unit) 35285 Face Shield 35186 Radiometer Dymax ACCU-CAL™ 50-LED Radiometer (spot) -
Page 21: Specifications
Dymax BlueWave® LED Prime UVA User Guide Specifications Specifications Property Specification 40321 North American Version (standard 120V plug) with 5-mm lightguide #5720 40322 North American Version (standard 120V plug) without lightguide Part Numbers 40950 Asian Version (Type G plug) without lightguide... - Page 22 The invisible region of the spectrum just beyond the violet end of the visible region. Wavelength ranges in general from 1-400 nm. Dymax bulbs (burners) do not radiate energy in deep Ultraviolet; there are very minute amounts below 220 nm and practically nothing can be sensed below 200 nm.
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Page 23: Warranty
Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation, will void any effective warranties and may result in damage to the equipment. - Page 24 © 2006-2017 Dymax Corporation. All rights reserved. All trademarks in this guide, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A. Please note that most curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax standard Conditions of Sale published on our website.
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