POP UP PUSH 8 Eco Operator's Safety And Maintenance Handbook

POP UP PUSH 8 Eco Operator's Safety And Maintenance Handbook

Elevating work platform
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Elevating Work Platform
Operators Safety and Maintenance Handbook
D
PN 510844-000-EN
SEP 2011 SN:0796+

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Summary of Contents for POP UP PUSH 8 Eco

  • Page 1 Elevating Work Platform Operators Safety and Maintenance Handbook PN 510844-000-EN SEP 2011 SN:0796+...
  • Page 3: Table Of Contents

    POP-UP PUSH 8 ECO Operator’s Safety and Maintenance Handbook Contents Section 5 Page Section 1 Page MAINTENANCE DESCRIPTION Safety during maintenance Introduction Periodical maintenance and checks 15/16 Description Intended use Storage Training Lubrication Modifications Hydraulic oil Terminology Electrical schematic Hydraulic schematic...
  • Page 4: Description

    Description The POP-UP PUSH 8 ECO is a scissor lift type work platform, which is manoeuvred manually into work positions and elevated and lowered using an electro-hydraulic control system.
  • Page 5: Training

    Section 1 DESCRIPTION Training It is essential that persons operating this POP-UP PUSH 8 ECO are fully trained in the setting up, safe use and inspection of the machine. Please download a copy of our free Pop-Up & POP-UP PUSH 8 ECO Familiarisation Guide from www.
  • Page 6: Terminology

    110V and 240V charger leads Auto front brakes Manual brake (1 of 2) Scissor pack Power selector Main lift cylinder Hydraulic tank Emergency lowering valve POP-UP PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) Page 5 of 25...
  • Page 7: Specification

    365kg Weight (without stabilisers) 343kg Maximum wheel load 350kg *For use in indoor exposed areas up to 12.5m/sec wind speed – pack available on request POP-UP PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) Page 6 of 25...
  • Page 8: Operating Site

    Particular attention should be given to the following items: 1. Ground conditions Ensure that the ground on which the POP-UP PUSH 8 ECO is to operate is capa- ble of supporting the weight of the machine (including the weight of the operator plus tools and materials).
  • Page 9: Safety Rules

    Exceed the rated capacity (Safe Working Load or SWL) of the platform (240kgs). NEVER Use the POP-UP PUSH 8 ECO as a ‘crane’ (e.g. by suspending loads from beneath the platform). NEVER Make any attempt to increase the working height or outreach of the platform (e.g. by use of stepladders in the platform).
  • Page 10: Operating Instructions

    Manoeuvre the platform into position using both hands on the platform rails as shown. Take care to avoid trapping hands or feet whilst manoeuvring the platform. Never manoeuvre the POP-UP PUSH 8 ECO whilst it is elevated or with a person, tools or materials in the platform. POP-UP PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210)
  • Page 11: Engaging The Brakes

    Auto brakes is fitted with a secondary automatic brake system acting on the On the latest models POP-UP PUSH 8 ECO front fixed wheels. does not require stabilisers if these auto brakes are fitted. An auto POP-UP PUSH 8 ECO brake kit is available to purchase.
  • Page 12: Battery Isolation Switch

    Section 4 OPERATING INSTRUCTIONS Battery isolation switch POP-UP PUSH 8 ECO is provided with a key operated switch which is used to isolate the battery and therefore the electrical system, preventing unauthorised use. To enable the electrical system, insert the key and turn clockwise, as shown below, making sure the emergency stop button is fully released.
  • Page 13: Entering And Leaving The Platform

    After a time delay, the lowering control will be enabled once more to permit the operator to continue to lower to the transport position. POP-UP PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) Page 12 of 25...
  • Page 14: Emergency Stop

    3. Once platform has descended fully, please ensure valve ‘B’ is closed off by Plunger ‘A’ Valve ‘B’ POP-UP PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) Page 13 of 25...
  • Page 15: Emergency Plunger Valve

    Battery charging A battery condition meter is fitted to the POP-UP PUSH 8 ECO as shown. To accurately check the battery condition, a load must be applied across the battery, elevating the machine from ground level will achieve this. Stand away from the machine with the control pendant and press the UP button whilst observing the bars on the metre.
  • Page 16: Maintenance

    12 hours, which is indicated by the 95% light illuminating on the battery charging indicator panel as shown. Safety during maintenance When performing maintenance on the POP-UP PUSH 8 ECO with the platform elevated, always ensure that the maintenance props are engaged as shown. WARNING...
  • Page 17: Periodical Maintenance And Checks

    Storage The electrical components of this POP-UP PUSH 8 ECO are not protected from ex- ternal weather conditions and the machine should therefore not be stored outdoors. Storage in a clean, dry indoor environment is recommended.
  • Page 18: Hydraulic Oil

    Reassembly is the reverse of above. Filler cap Bolts The hydraulic oil recommended for use with this POP-UP PUSH 8 ECO is: mineral basis hydraulic oil with lubricating, antifoaming, anti-corrosive, antioxidant HL- HLP (ISO and UNI HM)-HV-HLPD performances according to DIN51524 part 1-2...
  • Page 19: Electrical Schematic

    Section 5 MAINTENANCE Electrical schematic POP-UP PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) Page 18 of 25...
  • Page 20: Hydraulic Schematic

    Section 5 MAINTENANCE Hydraulic schematic CYLINDER ELECTROMAGNETIC VALVE VALVE 512728-000 ELECTROMAGNETIC VALVE FILTER CHECK VALVE RELIEF VALVE THROTTE VALVE PUMP MOTOR FILTER RESERVOIR POP-UP PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) Page 19 of 25...
  • Page 21: Troubleshooting

    Oil leakage from piping or joint Tighten joint again or replace seal invalid Oil leakage from air breather Excessive quantity of oil Reduce oil quantity POP-UP PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) Page 20 of 25...
  • Page 22: Transport Instructions

    Section 6 TRANSPORT INSTRUCTIONS Lifting No lifting attachment points are provided on the POP-UP PUSH 8 ECO and there- fore lifting of the machine (e.g. with a crane or straps) is prohibited. Preparation for transport Prior to transporting the POP-UP PUSH 8 ECO...
  • Page 23: Loading And Unloading

    ECO, ensure the forks are sufficiently inserted into the forklift pockets in the base of the machine. Safety de- cals applied to the POP-UP PUSH 8 ECO show the location of the forklift pockets. When using a tail lift to load or unload the...
  • Page 24: Maintenance And Repair Record

    REPAIR RECORD Maintenance Date Scheduled maintenance undertaken Repairs Date Repairs undertaken Examinations/tests Examinations/tests undertaken Date PLEASE PHOTOCOPY THIS PAGE FOR YOUR OWN USE, AS REQUIRED. POP-UP PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) Page 23 of 25...
  • Page 25: Notes

    Section 7 MAINTENANCE AND Notes REPAIR RECORD POP-UP PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) Page 24 of 25...
  • Page 26: Daily Checks - Operator Checklist

    Emergency lower Rear manual brakes Front auto brakes Limit switch Hydraulic oil Safety decals (optional if POP-UP PUSH 8 ECO is fitted with auto Stabilisers Oil leaks brakes) Date Checked by 2. Use raise, lower and emergency stop functions to ensure correct operation.
  • Page 28 POP-UP Vigo Centre Birtley Road Washington Tyne & Wear NE38 9DA Tel +44 (0)845 1550 057 Fax +44 (0)845 1557 756...

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