Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for POP UP PUSH 8 ECO
Summary of Contents for POP UP PUSH 8 ECO
- Page 1 O P E R ATO R ’ S S A F E T Y A N D M A I N T E N A N C E H A N D B OO K F O R P U S H 8 E CO PUSH 8 D UA L U S E M AC H I N E , W I T H A N D W I T H O U T S TA B I L I S E R S...
-
Page 2: Table Of Contents
Deploying the Stabilisers Stowing the Stabilisers Battery Isolation Switch Entering and Leaving the Platform Control Pendant Emergency Stop Emergency Lowering Emergency Plunger Valve Battery Charging POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210) Page 2 of 25... -
Page 3: Introduction
DESCRIPTION The POP-UP PUSH 8 ECO is a scissor lift type work platform, which is manoeuvred manually into work positions and elevated and lowered using an electro- hydraulic control system. The standard machine includes the following standard features:... -
Page 4: Training
TRAINING It is essential that persons operating this POP-UP PUSH 8 ECO are fully trained in the setting up, safe use and inspection of the machine. Please download a copy of our free Pop-Up & POP-UP PUSH 8 ECO Familiarisation Guide from www.popupproducts.co.uk... -
Page 5: Terminology
110V AND 240V CHARGER LEADS AUTO FRONT BRAKES BATTERY CHARGER SOCKET SCISSOR PACK MANUAL BRAKE (1 OF 2) POWER SELECTOR MAIN LIFT CYLINDER HYDRAULIC TANK EMERGENCY LOWERING VALVE POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210) Page 5 of 25... -
Page 6: Technical Data
WEIGHT (WITHOUT STABILISERS) 343kg MAXIMUM WHEEL LOAD 350kg * For use in indoor exposed areas up to 12.5m/sec wind speed – pack available on request POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210) Page 6 of 25... -
Page 7: Operating Site
1. GROUND CONDITIONS Ensure that the ground on which the POP-UP PUSH 8 ECO is to operate is capable of supporting the weight of the machine (including the weight of the operator plus tools and materials). Be aware of floors or coverings (e.g. -
Page 8: Safety Rules
Exceed the rated capacity (Safe Working Load or SWL) of the platform (240kgs). NEVER Use the POP-UP PUSH 8 ECO as a ‘crane’ (e.g. by suspending loads from beneath the platform). NEVER Make any attempt to increase the working height or outreach of the platform (e.g. by use of NEVER stepladders in the platform). -
Page 9: Daily Checks
If the above checks reveal malfunctions or damage on the POP-UP PUSH 8 ECO, then the machine must not be used until the problem is rectified. If in doubt, seek further assistance from the manufacturer. -
Page 10: Engaging The Brakes
On the latest models POP-UP PUSH 8 ECO is fitted with a secondary automatic brake system acting on the front fixed wheels. POP-UP PUSH 8 ECO does not require stabilisers if these auto brakes are fitted. An auto brake kit is available to purchase. -
Page 11: Battery Isolation Switch
| O PE R AT I N G IN ST R UCT IO NS BATTERY ISOLATION SWITCH The POP-UP PUSH 8 ECO is provided with a key operated switch which is used to isolate the battery and therefore the electrical system, preventing unauthorised use. To enable the electrical system, insert the key and turn clockwise, as shown below, making sure the emergency stop button is fully released. -
Page 12: Entering And Leaving The Platform
Take care to avoid repeated jerky movements which could cause unnecessary impact loads on the structure. POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210) Page 12 of 25... -
Page 13: Emergency Stop
Once platform has descended fully, please ensure valve ‘B’ is closed off by turning clockwise. Also ensure that the plunger valve is reset before operating, see instructions for plunger valve resetting. PLUNGER ‘A’ PLUNGER ‘B’ POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210) Page 13 of 25... -
Page 14: Emergency Plunger Valve
The machine is now able to operate correctly. BATTERY CHARGING A battery condition meter is fitted to the POP-UP PUSH 8 ECO as shown. This meter displays the amount of charge in the battery.To accurately check the battery condition, a load must be applied across the battery, elevating the machine from ground level will achieve this. -
Page 15: Safety During Maintenance
CHECK HYDRAULIC OIL LEVEL INSPECT LIMIT SWITCHES INSPECT WIRING CHECK ELECTRICAL CONNECTORS LUBRICATE ROLLER GUIDES LUBRICATE GREASE NIPPLES LUBRICATE PIVOT PINS LUBRICATE CASTOR MOUNTS REPLACE HYDRAULIC OIL POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210) Page 15 of 25... -
Page 16: Storage
PERIODICAL MAINTENANCE AND CHECKS ( CONT.) Prior to first use of the POP-UP PUSH 8 ECO, all daily/pre-use checks must be undertaken. If the machine has been in storage for a long period of time, it may be necessary to undertake additional checks and tests as per the table on the preceding page (e.g. -
Page 17: Hydraulic Oil
REASSEMBLY IS THE REVERSE OF ABOVE. FILLER CAP BOLTS The hydraulic oil recommended for use with this POP-UP PUSH 8 ECO is: mineral basis hydraulic oil with lubricating, antifoaming, anti-corrosive, antioxidant HL-HLP (ISO and UNI HM)-HV-HLPD performances according to DIN51524 part 1-2 standards... -
Page 18: Electical Schematic
Descent Button Lifting Button Fuse 10amp Isolator Switch DC Motor Fuse 63amp KM01A-KM01B Magnetic Switch HL1- Power Indicator Charge Indicator Charger Battery Condition Meter Battery POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210) Page 18 of 25... -
Page 19: Hydraulic Schematic
| MAI N TE N AN CE HYDRAULIC SCHEMATIC CYLINDER ELECTROMAGNETIC VALVE VALVE 512728-000 ELECTROMAGNETIC VALVE FILTER CHECK VALVE RELIEF VALVE THROTTE VALVE PUMP MOTOR FILTER RESERVOIR POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210) Page 19 of 25... -
Page 20: Troubleshooting
OIL LEAKAGE FROM PIPING OR JOINT Insufficient tightening or seal Tighten joint again or replace seal invalid OIL LEAKAGE FROM AIR BREATHER Excessive quantity of oil Reduce oil quantity POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210) Page 20 of 25... -
Page 21: S E C T I O N S I X
(e.g. with a crane or straps) is prohibited. PREPARATION FOR TRANSPORT Prior to transporting the POP-UP PUSH 8 ECO on a vehicle, ensure that the following precautions are taken in order to avoid damage to the machine or damage to the transporting vehicle. -
Page 22: Loading And Unloading
When using a tail lift to load or unload the POP-UP PUSH 8 ECO ensure that the manual brakes are applied to both rear castor wheels. Ensure that the capacity of the tail lift is sufficient to handle the POP- UP PUSH 8 ECO. -
Page 23: S E Ction Sev E N
SCHEDULED MAINTENANCE UNDERTAKEN REPAIRS DATE REPAIRS UNDERTAKEN EXAMINATION / TESTS DATE EXAMINATION / TESTS UNDERTAKEN PLEASE PHOTOCOPY THIS PAGE FOR YOUR OWN USE, AS REQUIRED. POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210) Page 23 of 25... -
Page 24: Notes
S E CTION SEV E N | MAI N T EN AN CE AN D R E PAIR RECORD NOTES POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210) Page 24 of 25... -
Page 25: Daily Checks - Operator Checklist
The following checklist has been provided to enable daily checks to be undertaken prior to use of this POP-UP PUSH 8 ECO. These checks should be carried out each working day or at the beginning of each shift. The purpose of the checks is to identify any wear and tear or malfunction of the machine’s components and systems. - Page 26 Pop-U p Pr o duc t s Lim ited Vig o Ce n t re B i r tl ey Ro a d Wa sh i ng to n Ty ne & We a r N E3 8 9DA C al l + 4 4 ( 0 )8 45 1 55 0 05 7 F ax +4 4 ( 0 )845 1 55 7 756...
Need help?
Do you have a question about the PUSH 8 ECO and is the answer not in the manual?
Questions and answers