1. Manuals
  2. Brands
  3. YSI Manuals
  4. Control Systems
  5. 5200A
  6. User manual

YSI 5200A User Manual

Monitor and control instrument
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
YSI Incorporated
5200A Monitor and Control
Instrument
User Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 5200A and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for YSI 5200A

  • Page 1 YSI Incorporated 5200A Monitor and Control Instrument User Manual...

  • Page 2: Table Of Contents

    Calibration Solutions ..............24 tem # 605876 Installation & Wiring ..........25 Rev F Hardware Installation ................26 Drawing # A605876 Step 1 Install 5200A ...............27 May 2015 Location Considerations ............27 Copyright Mount the 5200A ..............28 ©2015 YSI Incorporated. Surface Mount ..............28 Rail Mount ................28...
  • Page 3 Instrument................108 Step 10 Install and Wire IOEM/REM Instruments ......61 Channel ................109 Lightning and Surge Protection ............61 Input Type ................110 Sealants, Desiccants, and Securing 5200A ........62 Data Logging ................116 Data Logging ..............116 Configuring 5200A Systems ......... 65 Event Logging ..............118 5200A Configuration and Monitoring ...........66 Clear Logs ................119...
  • Page 4 AquaManager and the Sensor Setup Menu ......179 pH and Combination pH/ORP Sensor Cleaning.......213 Timers ....................180 Temperature/Conductivity Sensor Cleaning ......214 Timers 1-4 ................181 Recommended Cleaning of the 5200A and Accessories ....215 Feed Smart Timer..............182 Storage ..................215 Feed Mode .................183 Short Term Storage ..............215 Daily Weight ..............185...

  • Page 5: Introduction

    Appendix 6 SMS Messaging ..............261 Appendix 7 Warranty ................262 Appendix 8 Contact Us ................263 Ordering and Technical Support ............263 Service Information ................263 Appendix 9 Recycling ................264 Recycling ..................264 Battery Disposal ................264 Index ................265 -5200A Product Description -User Manual Guide -Specifications YSI 5200A...

  • Page 6: Product Description

    *A configuration log records any changes made to the 5200A setup. For example, addition, the 5200A has four (4) 10 event timers and one (1) feed timer system. changing a set point for an alarm would be recorded in the configuration log.

  • Page 7: Preview Of User Manual

    5200A, 5200A components, and peripheral devices. Only qualified people Environmental Specifications should install a 5200A system. Do not attempt to install or configure this device if you are not qualified to do so. If information is not clear, DO NOT PROCEED until clarification can be obtained.

  • Page 8: Input System Specifications

    95% of reading in 17 seconds for 2.0 mil PE membrane; 95% of reading in 36 seconds for 2.0 mil Teflon membrane. 2) user ppt input in DO sensor setup menu Allow approximately 10-15 minutes after 5200A is powered Range 0-80 ppt...

  • Page 9: Component And System (Non Input) Specifications

    & FCR control or email alarming Power: There are two 5200A versions available. The DC version can only be pow- Instrument to Instrument Networking ered by DC power. The AC version can be powered by AC or DC power.

  • Page 10: Safety

    Safety This page left intentionally blank. -IMPORTANT safety information. Read this chapter before installing 5200A components and peripheral devices. YSI 5200A...

  • Page 11: This Is Important

    Take time to be safe when working on electrical circuits and equipment. It could save your life. Avoid unsafe acts and conditions. Do not operate or install the 5200A These symbols ( ) appear in the left margin of the page to highlight before reading this chapter.

  • Page 12: Cautions

    électriques n’ o nt pas été vérifiées et sécurisées. WARNING: Ground the 5200A. See Ground 5200A - page 41. The sensitivity and stability of the 5200A will be impaired if the 5200A is not grounded. To avoid Cautions possible electrical shock or damage to the equipment, connect earth ground to the 5200A I/O board.

  • Page 13: Health And Safety (Calibration Solutions)

    CAUTION: Surge protectors are strongly recommended to protect from second- ary surges and lightning. Surge suppression devices should be located on the AC line supplying power to the 5200A and any signal lines connecting the 5200A. See Lightning and Surge Protection - page 61.

  • Page 14: Hardware Installation

    5200A system will perform. Because system components and lower board assembly are wired to the 5200A instrument, it is important to determine where and how • necessary tools for cutting mounting holes in mounting brackets (rail components will be installed and configured.

  • Page 15: Mount The 5200A

    Figure 3.3 Panel Mount Panel mount the 5200A if the 5200A’s front panel is to be mounted on a control panel or any vertical surface where only the front panel will be accessible from the mount- ing surface. The panel mount kit (YSI model number 6510) includes the standoffs Figure 3.2...
  • Page 16 Remove and retain the four screws that secure the display board into front panel enclosure - figure 3.6. (The display board is mounted on panel that is attached to 5200A front panel. The I/O Board wiring diagram is located on the display board panel.) Figure 3.4...

  • Page 17: Install The Weather Shield

    - figure 3.6. 12. Connect 5200A display board to ribbon cable -figure 3.5. 13. Secure the 5200A front panel to the frame using mounting screws. Follow procedures provided at Close Front Panel - page 40 to secure 5200A and protect internal electronics.

  • Page 18: Step 2 Locate And Install Probe/Cable Assembly

    Installation and Wiring Step 2 Locate and Install Probe/Cable Assembly Use a YSI probe /cable assembly 5561 (with DO and temperature sensors) or a YSI 5562 (with DO, temperature, conductivity, pH, and ORP sensors) on the 5200A. See Chapter 4 “Configuration”, beginning on page 66, for directions on configur- ing the 5200A sensor systems.

  • Page 19: Ysi 5562 Probe Assembly

    Do not discard the calibration/storage cup. It is used for calibrating and stor- ing the sensor when not in use. Allow approximately 10 to 15 minutes after the 5200A is powered on, or after servicing the DO sensor, for the polarographic sensor to stabilize.

  • Page 20: 5200A Bulkhead Fittings

    - figure 3.14. A ribbon cable connects the display board (mounted in ground loops. in the front panel) to the I/O board. When the 5200A front panel is removed, a lanyard protects against stress on the ribbon cable. See Open Front Panel to Access AVERTISSEMENT : suivez toutes les consignes de sécurité...

  • Page 21: Open Front Panel To Access I/O Board

    électrique ou d’ e ndommagement de l’ é quipement. component or damage may result. Ground the 5200A at location E, F or G on the metal plate which is attached to the lower board assembly - figure 3.16 (shows 5X00 ground to location E) . Other 5200A system components can be grounded at E, F and/or G locations.

  • Page 22: Directions To Ground 5200A

    Step 4 Wire Power a ground probe. The 5200A is available as an AC or DC instrument. The DC version can only be Directions to Ground 5200A powered by DC power. The AC version can be powered by either AC or DC power.

  • Page 23: Wire Dc Power And Backup Power

    See Power Fail Menu - page 135 for AC power event log information. Wire DC Power and backup power The 5200A may be powered by most 9.0-16.5 VDC source that provides 800mA of current and is isolated from mains supply by double or reinforced insulation. The DC power source is user-supplied and can come from a variety of choices including lead acid, gel cell, or UPS (with 12VDC transformer) external batteries.

  • Page 24: Step 5 Wire Relay Outputs

    Connect DC power cable to power source. The enabled sensor values will display conduit. on the Run Screen after the initial YSI splash screen. Verify DC power at the Menus → System →Version menu - page 145. Terminate relay device wires according to relay number. Wire devices to NC or NO and C pins depending on device configuration.

  • Page 25: Wiring A Contactor

    CAUTION: Run high and low voltage cables through separate bulkhead and conduit. Apply power to 5200A. Verify device activates at relay test. See Relay Test - page 141. Use (1) or (2) pin to terminate one wire and (G) to terminate ground wire.
  • Page 26 2. Connect analog instrument wires to Aux Input 1 or 2. Connect negative wire to ground (G) at K Connect positive wire to (1) or (2) at K. Apply power to 5200A. See Aux Setup - beginning on page 51 for configuration information. Verify display, control, and/or alarm functionality based on user- Auxiliary Input defined configuration.

  • Page 27: Step 7 Wire Network

    Network traffic speed operates at ~ 230 KB and is not user selectable. Perform steps 1 - 4 of 5200A installation and steps 5 and 6 as required Remove network terminal strip from any networked slave that is not powered.
  • Page 28 R (+) green Communications Common (C) Figure 3.26 is a wiring diagram for the most common 5200A network configuration where a master 5200A is the first physical device in the network. Figure 3.26 Figure 3.25 Wire all network terminal strips prior to network testing, but only con-...
  • Page 29 Apply power to only the master and last slave device on the network. If the master is not the first physical device on the network, apply power to the master and the first 5200A networks must be configured point-to-point (instrument-to-instrument). and last physical slave devices on the network. See Network beginning on page 96.

  • Page 30: Step 8 Wire Communication Equipment

    AVERTISSEMENT : déconnectez l’alimentation externe de l’unité avant d’ e ffectuer from moisture. un câblage quelconque. Perform steps 1 - 4 of 5200A installation and steps 5, 6 and 7 as required for the application. Open front panel - page 40.

  • Page 31: Ethernet (Tcp/Ip) Module Communication

    At step 7, Wire Network - page 52, IOEM and REM instruments are always slave devices on a network. Perform steps 1 - 4 of 5200A installation and steps 5 - 8 as required for Follow all installation and wiring steps as required for application as the application.

  • Page 32: Sealants, Desiccants, And Securing 5200A

    Sealants, Desiccants, and Securing 5200A Environmental conditions can promote the formation of condensation in and around the 5200A. It is very important to follow the steps below to prevent damage to the electronic components and to extend the life of the 5200A system.

  • Page 33: Configuring 5200A Systems

    Configuring 5200A Systems This page left intentionally blank. -Front panel keys -Run Screen -Navigating menus -Menu structure -Configuring 5200A systems YSI 5200A...

  • Page 34: 5200A Configuration And Monitoring

    4/20mA menus which menus include configuration of IOEM slave and channel to be used for a sensor system output. The front panel - figure 4.1, is the front component of the 5200A enclosure. The AquaManager includes software checks that help to validate IOEM 4/20mA front panel contains the 5200A display and seven keys.

  • Page 35: Run Screen

    Run Screen during AquaManager uploading, pressing at the 5200A will only save certain configuration changes. Save alpha and numeric configurations and At power up, 5200A systems have a 30 second hold off allowing sensor values calibrations. to stabilize before enabling any control and/or alarm devices.

  • Page 36: Run Screen Icons

    10 event timer is active Icons identify control, alarm, timer, power, service, and communication informa- tion. Icons along the top of the Run Screen indicate 5200A systemwide conditions clean probe timer has expired - table 4.2. Icons displayed within a sensor window indicate condition(s) specific to that system - table 4.3.

  • Page 37: Menus

    Figure 4.3 Menus 5200A firmware is structured using menus that enable you to easily configure and view system status, messages, and logs. The menu structure and screen formats are very intuitive. Menus are structured in hierarchical fashion. See Appendix 3 “Menu Maps”...

  • Page 38: Submenu Screen Types

     keys to scroll and to select entries. The remainder of this chapter provides information on 5200A menus and submenus and their function. Menu structure and information is provided in hierarchical order Notes: starting with the menu. Information on , and Energized timed sensor control relays (for example, conductivity, pH, &...

  • Page 39: Getting Ready To Calibrate

    (See YSI 5562 recommended amount of calibration solution is provided in the sensor specific probe sensor guard - figure 3.12 on page 36 or YSI 5561 probe sensor calibration instructions. guard - figure 3.11 on page 35.) Use a ring stand and clamp to secure the probe assembly.

  • Page 40: Calibration Log

    Configuring the 5200A Configuring the 5200A Calibration Log Calibration data is stored in the 5200A calibration log. A calibration data record includes the type of sensor calibrated, the date and time of the calibration and the calibration method. Press at the Run Screen to view the calibration log.

  • Page 41: Directions To Calibrate Do Sensor %Sat Value

    µS. 1,000 µS = 1 mS. For example, if the solution is configured. 10,000 µS at 25°C and the 5200A has selected 0-20 mS for the calibration Menus → Sensor Setup→ DO→Elevation range, enter 10 mS as the calibration solution value.

  • Page 42: Directions To Calibrate Do Sensor Mg/L Value

    Read Getting Ready to Calibrate - page 76. Directions to Calibrate ORP Sensor Wait at least 10-15 minutes after the 5200A is powered on, or after the DO sensor is serviced, before calibrating. (This allows enough time for the DO sensor to stabilize).

  • Page 43: Directions To Calibrate Ph Sensor

    The pH sensor - figure 4.5, page 77 - can be calibrated using either a one or Use the arrow keys to select numbers on the numeric keypad, two-point calibration. For the highest accuracy, YSI recommends performing a  enter the pH buffer value. Press to confirm each number selection.

  • Page 44: Local Vs Remote Instruments

    Configuring the 5200A Configuring the 5200A Local vs Remote Instruments A local instrument on a 5X00 network is defined as a 5X00 instrument that is using it’s own relay output as a sensor system control or alarm. So, for example if a 5X00 (s/n 55-1111111) General Alarm system is configured to use it’s own (5X00 s/n 53-...

  • Page 45: Backlight Timer

    Use the Buzzer Menu to enable or disable the audible alarm. Note: When enabled, the buzzer will sound until one of the four bottom softkeys on 5200A AquaManager supports both communication methods. front panel is pressed. From the Run Screen, press one of the following softkeys...

  • Page 46: Email Alarming

    Therefore, It is critical that all alarm emails are addressed communication configuration ensures the most reliable delivery of alarm emails. Below is an example of a 5200A pH Alarm Low email sent from a serial to ethernet locally by the user.

  • Page 47: Ethernet

    SMTP server accessible by the local network. Do not reconfigure internal serial to ethernet device settings. DHCP Enable DHCP if you are using the serial to ethernet device only for 5200A email alarming and not for AquaManager remote TCP/IP access. Notes:...
  • Page 48 The Gateway address can only be configured when DHCP is disabled. A gateway IP Up to four email addresses can be configured for 5200A emails. At a minimum, refers to a device on a network which sends local network traffic to other networks.

  • Page 49: Node Network

    At power up, the serial to ethernet device will generate an error message if it cannot properly handshake with the 5200A hardware. If this error occurs, communication (AquaManager and 5200A alarm emails) will not work via TCP/IP. The error could be a result of incorrect serial to ethernet device installation or a faulty ethernet device.

  • Page 50: Send Test Email Msg

    Master submenu. If the serial number of the slave is displayed next to the slave address number, the communication network is wired and The termination relay must be enabled on the first and last 5200A on a network. All configured correctly.

  • Page 51: Email Retry Delay

    Menus → System → Configure Aux 1-2 Enter Network menu The 5200A has two auxiliary (Aux) inputs. Aux inputs can be configured as digital or analog (0-1VDC, 0-5VDC, or 4-20 mA) inputs. Configure suffix, minimum (Min), Menus → System → Communications → Network →Baud Rate ▲...

  • Page 52: Probe Name

    Suffix, Min, Max, Input Scale Min, Input Scale Max and Display Format are not available for digital inputs. Input Type In the 5200A sensor log, aux digital “closed” is logged as Aux 0.00. Aux digital Menus → System → Configure Aux →Aux 1-2→Input Type “open” is logged as Aux 1.00.
  • Page 53 -400 for min value. The 5400 will display “-400” when the input value is 0VDC. Menus → System → Configure Aux →Aux 1-2 Set the max value to correspond to the maximum input value as +400. The 5200A ▲...

  • Page 54: Configure E-Aux

    0.0 and the min value configured is 1.88, then 1.9 will be the value displayed in the min value menu. 5200A aux sensor logs record 0.00 resolution regardless of the selected resolu- tion in the aux analog display format configuration.

  • Page 55: Probe Name

    Configuring the 5200A Configuring the 5200A Select the IOEM slave device address whose input will be used as an input signal for this E-Aux system. Notes: Configure E-Aux systems to monitor, control and/or alarm IOEM inputs the same way 5X00 aux sensor systems function.

  • Page 56: Input Type

    Suffix, Min, Max, Input Scale Min, Input Scale Max and Display Format are mode (digital, 0-1V, 0-5V, 4mA-20mA, temperature); not available for digital inputs. In the 5200A sensor log, aux digital “closed” is logged as Aux 0.00. Aux digital Input Type “open” is logged as Aux 1.00.
  • Page 57 -400 for min value. The 5400 will display “-400” when the input value is 0VDC. Menus → System → Configure E-Aux →E-Aux 1-8→Input Type→0-1V Set the max value to correspond to the maximum input value as +400. The 5200A →0-5V will display “400”...
  • Page 58 Refer to and follow directions at IOEM Safety and Installation 5200A aux sensor logs record 0.00 resolution regardless of the selected resolu- Guide>Chapter 4>Quick Start - IOEM Configuration to confirm correct tion in the aux analog display format configuration.

  • Page 59: Data Logging

    ▲ ▼ The 5200A saves information in the calibration, sensor, and event logs. Press to scroll and highlight submenus. at the Run Screen to view the 25 most recent records for each log. The 5200A sen-  Press to select.

  • Page 60: Event Logging

    Press to return to Run Screen or to System menu. control relay output for this slave 14 is configured to a 5500 (master), the 5200A (slave 14) and not the master 5500 records the low temperature control events. YSI 5200A...

  • Page 61: Date/Time

    5:00 am to 6:00 am from prior to time change. Sensor data logs are not daily timers and one feed timer run based on the 5200A date and time. Logs record overwritten with new values for the repeat of 5:00 am to 6:00 am 15 minute events based on the 5200A clock.

  • Page 62: Display Settings

    AquaManager is closed; RS232 cable is removed from 5200A or PC com port; power is disconnected from 5200A. If the 5200A’s firmware becomes corrupted and is not updated properly, the instru- ment will need to be returned to YSI. Firmware Updater Directions Wire RS232 connection.
  • Page 63 Flash Programmer uploading firmware into 5200A Note: If the YSI 5200A/5400 Bootstrap Loader screen does not appear at the in- strument after above steps manually place 5200A in downloader at Menus → System → Downloader. Close and reopen AquaManager. Reopen Flash Programmer and repeat steps starting at 6.

  • Page 64: Force Firmware Download

    All logs and instrument configuration are retained when 5200A firmware is updated. A status LED on the I/O Board must be visible to determine if the 5200A is in Display board code loads first, followed by control board code. The display downloader mode.

  • Page 65: General Alarm

    Configuring the 5200A Configuring the 5200A icons, and buzzer) are suspended in 5200A menus. Alarm systems are reset when menus are exited to Run Screen. The General Alarm system is disabled during systemwide events such as a Service Hold and a Firmware Download.

  • Page 66: Name Devices/Sensors

    Default names are displayed when names are not user configured. Device Address menu always display slaves 1-31 regardless of the actual num- 5200A default system names are: pH, ORP, Temperature, Conductivity, DO, Aux 1, ber of slaves wired to the node network Aux 2, relay 1, relay 2, relay 3, and relay 4.
  • Page 67 The relay window displays a Names can contain up to 20 characters. generic list of relays 1-8 regardless if a remote 5200A or REM instrument is selected Use AquaManager to easily configure names using the PC keyboard. See which instruments have only 4 relays.

  • Page 68: Password

    Enable and set the password in the Password menu. Once the password function is enabled and saved, the 5200A system menus are not accessible without first entering the correct password at the Run Screen. The password can contain up to 12 characters.

  • Page 69: Serial Number

    Notes: Press to view AC power fail events. icon at the Run Screen indicates that the 5200A DC power is ≥ Low Bat- tery Trigger value with Low Battery Monitor is enabled. Reset Clean Probes icon at Run Screen indicates DC voltage ≤ the Low Battery Trigger when Menus →...

  • Page 70: Reset To Factory

    Menus → System → Service→ Reset To Factory Notes: The Reset to Factory menu resets some, or all, of the 5200A systems to factory Display contrast, backlight timer, and buzzer can only be reset to factory defaults. For example, if the Clean Probe Timer is user configured to 60 days, defaults through this menu.

  • Page 71: Output Test

    Systems are not reset when the Output Test menu is exited. To reset systems after exiting the Relay Test menu power cycle the 5200A whose output channel was tested. See note below. Note: Timer and control icon(s) remain at the Run Screen until the system is reset.
  • Page 72 Channel names are always listed as generic channels 1-8 regardless if local machine is selected and the selected relay name has been user configured.  Channel 1-8 are always listed regardless if instrument selected is a 5200A or Scroll and select Send Request. at 5X00 Run Screen to send a com- an REM which instruments have 4 relay channels, and not 8 relay channels.

  • Page 73: Service Hold

    AquaManager users can configure most 5200A system menus from a PC. After poll- to scroll and highlight submenus. ing the 5200A, use “Systems Management” from the node window to view and upload  5200A configurations. System menus are configured at the Setup and Input tabs.

  • Page 74: Sensor Setup

    In this example, made by a user in the menus on the 5200A, the AquaManager uploads may the node network consists of a master and slave 2, slave 4 and slave 11 and slave 16, not be saved depending on the timing of keystrokes at the 5200A.

  • Page 75: Control Mode

    For normal operation, the 5200A must be at the Run Screen. Alarm func- Sensors, aux and E-Aux analog devices report values to the 5200A. Wire and con- tionality (alarm emails, activation of assigned alarm relays, alarm icons, figure peripheral devices (outputs) to turn on and off in order to maintain certain and buzzer) is suspended when 5200A is not at the Run Screen.

  • Page 76: Set Point Control

    High control range starts at +1 significant digit above set point value. -DO Set point control mode example - page 171; Figure 4.7 shows how the 5200A operates based on a set point control sensor setup -PID/PWM and PID 4/20mA control mode example - page 176;...

  • Page 77: Timed Versus Normal (Non Timed) Control

    Configure sensor control relays using AquaManager - see page 146. Control systems remain active when the user is in 5200A menus. It is important to keep the 5200A at the Run Screen during normal opera- Control icons display at the Run Screen when relays are energized - see Icons tion.

  • Page 78: Validation Error And Autofix - Set Point Control Only

    Configuring the 5200A Configuring the 5200A control several degrees above the desired temperature and the chiller thermo- Autofix occurs when a high or low control value is entered that breaches the set point stat control several degrees below the desired temperature.
  • Page 79 Configuring the 5200A Configuring the 5200A .PID 4/20mA Control Mode PID/PWM and PID 4/20mA control systems are considered active whenever er- ror exists away from the configured set point. PID/PWM and PI 4/20mA control systems are flexible and can be tuned to keep water systems around their set points...
  • Page 80 Gain control configurations are all interrelated in the calculation of trol on time) performed by the 5200A results in system stability. That is, the system the control relay on time as the algothrium calculates the proper corrective action.

  • Page 81: Aux And E-Aux Relay Digital

    Configuring the 5200A Configuring the 5200A PID 4/20mA and PID/PWM control mode menus at instrument Reconfiguration of the following does not place the system in 30 second hold off: DO systems - display format, membrane type, manual ppt input and elevation.

  • Page 82: Aux And E-Aux Analog (0-1Vdc, 0-5Vdc And 4/20Ma)

    Configuring the 5200A Configuring the 5200A control/alarm condition is processed by the 5X00 so long as alarms are disabled. If Enable and configure submenus. See Aux/E-Aux Digital relay for digital alarms are enabled, the relay de-energizes when one of the four front panel softkeys relay functionality - page 161.

  • Page 83: Temperature

    Note: It is important to keep the 5200A at the Run Screen during normal opera- tion. Alarm functionality (email alarms, activation of enabled alarm relays, alarm icons, and buzzer) is suspended when 5200A is not at Run Screen.
  • Page 84 Note: It is important to keep the 5200A at the Run Screen during normal opera- tion. Alarm functionality (email alarms, activation of enabled alarm relays, alarm icons, and buzzer) is suspended when 5200A is not at Run Screen.

  • Page 85: Conductivity

    Notes: When conductivity is enabled, salinity is ALWAYS calculated by the conduc- It is important to keep the 5200A at the Run Screen during normal opera- tivity sensor value. This value is used to calculate the DO mg/L value. The tion.

  • Page 86: Salinity & Temperature Compensation For Do Readings

    Power cycle the 5200A to clear the control low range message at the Msg’s menu. AquaManager data log displays 5200A conductivity values in µS to 0.00 resolution.

  • Page 87: Orp

    Test system output device(s) at→System→Service→Output Test - page 141 or create an event to verify configured relay(s) energize. Notes: It is important to keep the 5200A at the Run Screen during normal opera- tion. Alarm functionality (email alarms, activation of enabled alarm relays, Configure ORP sensor system alarm icons, and buzzer) is suspended when 5200A is not at Run Screen.

  • Page 88: Configure Ph System

    Menus →Sensor Setup→pH Notes: It is important to keep the 5200A at the Run Screen during normal opera- tion. Alarm functionality (email alarms, activation of enabled alarm relays, alarm icons, and buzzer) is suspended when 5200A is not at Run Screen.

  • Page 89: Enable Salinity System

    Salinity cannot be enabled when conductivity is disabled. When configuring DO and Temperature systems with PID/PDW or PID The 5200A can display ppt values up to 80 ppt when calculated from the control be sure and configure additional menus specific to these systems.

  • Page 90: Configure Sensor System As A 4/20Ma Output

    When configuration changes are uploaded using AquaManager at the same time configuration changes are being made by a user in the menus on the 5200A, AquaManager uploads may not be saved depending on the timing of keystrokes at the 5200A.

  • Page 91: Timers

    9:00am for 10 minutes. Timer relay energizes at 9:00am. At 9:05am, the - The 5200A unit time is 8:30 am. Timer one is configured to turn on at 8:00 5200A unit time is changed to 10:05am (for daylight savings adjustment). The am for one hour.

  • Page 92: Feed Smart Tm Timer

    Feed duration and interval are determined by the daily total weight of food, number of feedings, and test calibration data. Optional Sensor control and The 5200A has one feed timer. In order to configure feed timer correctly, it is impor- FCR configuration can also effect feed duration.

  • Page 93: Daily Weight

    The increase in the amount of food is based on the user configured increase in biomass over a 24 hour period. Biomass and daily (feed) weight amounts are adjusted by the 5200A prior to the 1st feed “on” time of a scheduled feed cycle occurring after midnight.

  • Page 94: Sensors

    1000 and the feed % biomass is 3%, then the initial daily are reported that fall outside the acceptable configured ranges, the feed timer relay feed weight amount is 30. On each following day, the 5200A will use the biomass energizes for a shorter period (user configured percentage) thereby reducing the value along with the feed % biomass to calculate the new daily feed weight amount.

  • Page 95: Calibrate

    Feed timer calibration is required to establish the amount of food dispensed over the feeder. a certain period of time. The 5200A will base feed cycle duration times on the last If no test/calibration has been performed or if the results have not been saved, saved calibration value.

  • Page 96: Aquamanager And The Timer Menu

    When configuration changes are uploaded using AquaManager at the same time configuration changes are being made by a user in the menus at the 5200A, AquaManager uploads may not be saved depending on the timing of keystrokes at the 5200A.

  • Page 97: Control Menu

    27 hours. This would allow for all records to be saved to the PC before being overwritten on the 5200A. Set the data log interval so that analyzing data based on the configured interval will be helpful. Poll at intervals that don’t result in gaps in data.

  • Page 98: Calibration Logs

    For example - if an IOEM channel 2, whose slave address is 4, is configured Calibration logs store sensor calibration data. Calibration logs are date and time as an E-Aux temperature input for a 5200A (slave 14), and a low tempera- stamped and contain sensor and calibration information for completed calibrations.

  • Page 99: Aquamanager

    “Inst. Service Hold” is displayed on any AquaManager map icon associated with an instrument in Service Hold. AquaManager alarm emails are not sent for any alarm condition for a 5200A that is in Service Hold. 5200A alarm emails are not sent during service hold.

  • Page 100: Installing Aquamanager

    Before the node can be accessed using AquaManager, perform the following: Create, or Open network; Insert group; Insert node(s); A. Determine communication method; B. Obtain 5200A and/or 5400 serial number(s); Poll node to obtain current node configuration; Complete configuration of node and AquaManager features for your ap- plication. YSI 5200A...

  • Page 101: Aquamanager Windows

    The following configuration and tasks are performed from the Node Window: exit program view and configure node properties cut, copy, and find node(s) YSI 5200A YSI 5200A...

  • Page 102: Systems Management

    AquaManager at the same time configuration changes are clear graph overlays being made by a user in the menus at the 5200A, AquaManager uploads may view data, calibration, event, & configuration event logs restore Node Window size to include access to systems management and poll not be saved depending on the timing of keystrokes at the 5200A.

  • Page 103: Autopoller

    Database Auto-Compaction must be enabled in order to access the Backup enable box. Create a network map to display current conditions* for 5200A and 5400 nodes at Autopoller the AquaManager PC. Map icons are configured to represent nodes, node systems, and relays.

  • Page 104: Maintenance

    Email Alarm List in the Node Properties window. Test emails can be sent in the AquaManager Properties window Maintenance under the Autopoller tab. -Sensor Calibration Checks -Sensor Maintenance -Sensor Storage -Charging DC Batteries -AquaManager Database YSI 5200A...

  • Page 105: Probe Maintenance At The Deployment Site

    It is recommended that you carry out the following quality assurance program measurement. Once algae build-up occurs on the sensors and/or probe guard, it weekly during the initial use of the 5200A system. After several weeks of this isolates the sensor’s environment from the sample stream. To avoid or minimize...

  • Page 106: Alternative Quality Assurance Protocol (Quick Check And Adjustment)

    7 will reflect the sensor drift since the last calibration. be placed in the stream near the 5200A probe. If a comparison of the readings 12. 5562 probe assembly only: If necessary, i.e. pH sensor exhibits large drift from the recently calibrated DO instrument and the 5200A indicates calibration from last calibration, perform a two-point pH calibration.

  • Page 107: Silver Anode Cleaning

    Chemical Cleaning: Remove the membrane cap and soak the electrodes in a 14% CAUTION: When using a cotton swab with the YSI 5564 or YSI 5565, be careful ammonium hydroxide solution for 2 to 3 minutes, followed by a thorough rinsing NOT to wedge the swab tip between the guard and the glass sensor.

  • Page 108: Temperature/Conductivity Sensor Cleaning

    Rinse the sensor in clean water, wipe with a cotton swab saturated with Clean the 5200A monitor and accessories as needed. Dampen a cloth with warm clean water, and then re-rinse with clean water. To be certain that all traces water and wipe the outside of the unit.

  • Page 109: Probe/Cable Assembly Storage

    Dry the DO sensor and install a new, dry membrane cap. Sensor Replacement Follow instructions below for long term storage of sensors. Sensor Storage All 5200A sensors are user replaceable. Refer to the instruction sheet provided with the replacement sensor for detailed instructions. Temperature/Conductivity Sensor Charging DC batteries No special precautions are required.

  • Page 110: Appendices

    -Appendix 3 - Menu Maps -Appendix 4 - Declaration of Conformity -Appendix 5 - Parts and Accessories -Appendix 6 - SMS Messaging -Appendix 7 - Warranty -Appendix 8 - Contact and Service Information -Appendix 9 - Product Recycling YSI 5200A...

  • Page 111: Appendix 1 - Unpacking And Inspection

    Conductivity, DO, and pH See temperature compen- values are effected by temper- sation and conductivity - If any parts are damaged or missing, contact YSI or your YSI representative im- ature. If conductivity, DO, page138. mediately. and pH values are incorrect,...

  • Page 112: Relay (Outputs) Troubleshooting

    Analog aux value is 1X1 & 2X2 display format Adjust aux display format no 5200A email alarm 5200A display is not at Run exit to run screen to reset overlapping to adjoining setting cannot display values to lower resolution i.e. from...

  • Page 113: Network Troubleshooting

    The 5200A displays temperature sensor values to the 10ths Issue possible cause possible solution not accurate based on and DO values to 100ths. In reality the 5200A temperature time and date lost at bad lithium battery replace lithium battery displayed sensor value(s).

  • Page 114: Appendix 3 - Menu Maps

    Appendix 3 - Menu Maps Menu Map Key This Appendix contains the menu structure for the 5200A. The menu maps contain The following conventions are used in menu maps: all submenus, factory defaults, and user selectable ranges of the 5200A firmware.
  • Page 115 MENU MAP EXAMPLE                                        1‐2000µS                                        1‐20mS                                        1‐200mS DO (Enabled)                  mg/l  User Cal Value                             0.1 to 60 ORP (Enabled)  User Cal Value                                       ‐2000 to 2000 pH (Enabled)  1 Point Cal                 2 Point Cal  User Cal Value                            0.00 to 14.00 Run Screen → Menus → System Menu→  Adjust Contrast, Buzzer and BackLight Timer System Adjust Contrast                   arrow keys to adjust; enter to exit and save Buzzer (Disabled) BackLight Timer (Enabled) Time (30 Sec) 1‐255  Time Units (Sec)                          Min                         Hours YSI 5200A YSI 5200A...
  • Page 116  *Input Scaling Max (20) ‐10000 to 10000 ‐10000 to 10000 Network (Master)  Master Slave 1‐31  *Display Format (0)  Termination Relay (Enabled)         0.0         0.00 Send Test Email Msg (Not Available) *Aux analog only (not digital) "Email test has been placed in the queue" Email Retry Delay (Not Available) (15) 1‐255       Time Units (Not Available)                          Min                        Hours Baud Rate  Default Baud Rate                 9600                14400                19200                38400                57600                115200 Force Serial Port (Disabled) YSI 5200A YSI 5200A...
  • Page 117  Data Channel 1‐8         Events         Data and Events Input Type (4/20ma) "Are You Sure?"  Digital                  0‐1v                  0‐5v                 4/20ma                  Temperature *Suffix ( )  *Min (0 ) ‐10000 to 10000  *Max (20 ) ‐10000 to 10000  *Input Scale Min (4.00)  (suffix) ‐10000 to 10000  *Input Scale Max (20)  (suffix0 ‐10000 to 10000 *Aux analog only (not   available for aux  temperature or digital Display Format (0)          0.0         0.00 YSI 5200A YSI 5200A...
  • Page 118 Month (January)  Downloader January "Are You Sure?"                 February                 March                 April                 May                 June                 July                 August                September                October                November                December Day (1) 1 t 31 1 to 31  Set Time Format (12 Hour)  12 Hour                 24 Hour Set Time Hours (7)  Minutes (0)  Seconds (47)  Mode (PM)                  PM YSI 5200A YSI 5200A...
  • Page 119  Relay 1‐8 Compiled Time 07:53:01 Temperature (Temperature) Unit Temp 25.5 C (77.90 F) Power 12.02v Battery 13.96v Model: 5X00  Password Run Screen Menus System Menu  →   →  → System Password Password (Disabled) Set Password   Power Fail  →   →  → Run Screen Menus System Menu System Power Fail Alarm Power Fail System (Disabled) *Power Fail AC Monitor (Not Available) *Low Battery Monitor (Not Available) *Low Battery Trigger (Not Available) 9‐15  *Power Fail System must be enabled to have  access to these menu items YSI 5200A YSI 5200A...
  • Page 120 Control/Alarm On (Closed) Alarm (Disabled) Hold Off (15 Sec) Hold Off (15 Sec) 1‐255       Time Units (Sec)                          Min                         Hours Control/Alarm Relay (Disabled) Digital (Disabled) Instrument (Instrument) Device Address  Local Machine                  Master                  Slave 1‐31 Relay (Unassigned)  Relay 1‐8 Output 4/20ma (Disabled) Aux X (disabled) Instrument Channel all menus must be  Min (0.0) configured using  Max (100.0) AquaManager AquaManager Output Scale (4.0mA) Output Scale Max (20.00  YSI 5200A YSI 5200A...
  • Page 121 Set Point control only      Time Units Set Point control only Control Up/Down (Rising) PID/PWM & PID‐4/20mA only    Rising                         Min                 Falling                         Hours Dose Down Wait (15 Min) Set Point control only      Time Units Set Point control only                          Min                          Hours continued next page Output 4/20ma (Disabled) Aux X (disabled) Instrument all menus must be  Channel configured using  Min (0.0) AquaManager Max (100.0) Output Scale (4.0mA) Output Scale Max (20.00 mA) YSI 5200A YSI 5200A...
  • Page 122 Set Point control only     Range Low  (Disabled)   Instrument (Instrument)           Device Address        Local Machine                      Master Master                          Slave 1‐31 Relay (Unassigned)  Relay 1‐8 Set Point (8.00 mg/l) 5.0‐60.00 mg/l*   continued next page YSI 5200A YSI 5200A...
  • Page 123  351 to 2000mV* Local Machine                   Master                  Slave 1‐31 Relay (Unassigned)  Control Up/Down (Rising) PID/PWM & PID‐4/20mA only Relay 1‐8  Rising Output 4/20ma (Disabled)                 Falling Temperature (disabled) Instrument Channel PID Interval (100.00) PID/PWM & PID‐4/20mA only all menus must be configured  Min (0.0)  using AquaManager Max (100.0) Output Scale (4.0mA) Output Scale Max (20.00 mA) PID Reset Interval (20.00) PID/PWM & PID‐4/20mA only  PID Gain (2.00) PID/PWM & PID‐4/20mA only   continued next page YSI 5200A YSI 5200A...
  • Page 124 Set Point control only Conductivity (disabled)  Instrument Channel                         Min all menus must be configured  Min (0.0)                         Hours using AquaManager Max (100.0) Set Point (8.30 pH) Output Scale (4.0mA)  8.21 to 14.00pH* Output Scale Max (20.00 mA)  Control Up/Down (Rising) PID/PWM & PID‐4/20mA only  Rising                 Falling PID Interval (100.00) PID/PWM & PID‐4/20mA only  PID Reset Interval (20.00) PID Reset Interval (20.00) PID/PWM & PID‐4/20mA only PID/PWM & PID‐4/20mA only  PID Gain (2.00) PID/PWM & PID‐4/20mA only   continued next page YSI 5200A YSI 5200A...
  • Page 125 Local Machine Channel                  Master all menus must be configured                   Slave 1‐31 Min (0.0) using AquaManager Max (100.0) Relay (Unassigned)    Output Scale (4.0mA) Output Scale (4.0mA) Relay 1‐8 Output Scale Max (20.00 mA) Set Point (25.0 c) ‐5.5 c to 44.0 c*  Control Up/Down (Rising) PID/PWM & PID‐4/20mA only  Rising                 Falling PID Interval (100.00) PID/PWM & PID‐4/20mA only  PID Reset Interval (20.00) PID/PWM & PID‐4/20mA only   continued next page YSI 5200A YSI 5200A...
  • Page 126 Sensors (Disabled) DO Low (0.00 mg/l) 0 to 60.00 DO High (0.00 mg/l) 0 to 60.00 DO Change (0.01%) 0.00 to 9.9%  Temp Low (0.0 c) 1c to 44.0 c Temp High (0.0 c) 1c to 44.0 c Temp Change (0.01%) 0.00 to 9.9% Relay (Disabled) Feed Smart Timer (Disabled) Instrument (Instrument) Device Address  Local Machine                  Master                  Slave 1‐31 Relay (Unassigned)  Relay 1‐8 Units (oz) Units (oz)                   g                  lb                  kg Calibrate (180) (0 oz) Feed Timer Test Run Time  Feed Timer Test Weight YSI 5200A YSI 5200A...

  • Page 127: Appendix 4 - Declaration Of Conformity

    < 16A Instrument (Instrument) Device Address  per phase and not subject to conditional connection.. Local Machine                  Master • IEC61010-1:2010                  Slave 1‐31 Relay (Unassigned)  Relay 1‐8 Units (oz) Units (oz)                   g                  lb                  kg Calibrate (180) (0 oz) Feed Timer Test Run Time  Feed Timer Test Weight YSI 5200A YSI 5200A...
  • Page 128 5200A Product Name: • EN61000-4-8:2001 1st edition Power Model Numbers frequency magnetic field immunity 5200A Instrument/Accessory: Authorized EU YSI Hydrodata Ltd Representative Unit 8, Business Centre West, Avenue 1 Conforms to the following: Letchworth, Hertfordshire, SG6 2HB UK • AS/NZS 61000.6.3:2007+A1:2009 Electromagnetic Standards: compatibility (EMC), Part 6-3-Emission • AS/NZC 61000.3.2:2007+A1:2009 EMC,...

  • Page 129: Appendix 5 Parts And Accessories

    Conductivity For measurement range of: Solution conductivity value; YSI part number Reorient the receiving antenna (p/n); volume Relocate the computer with respect to the receiver 195-1950 µS...
  • Page 130 605889, included with instrument to a rail. Pluggable Socket Connector for AC 605944UL, for AC version only, included with Rail mount kit 006509 - for mounting a 5200A instrument to power, 3 pole AC version a rail. Pluggable Socket Connector for Auxil-...

  • Page 131: Appendix 6 Sms Messaging

    [10-digit telephone number]@messaging.nextel. Sprint PCS [10-digit phone number]@messaging.sprintpcs. T-Mobile [10-digit phone number]@tmomail.net US Cellular [10-digit phone number]@email.uscc.net (SMS) Verizon [10-digit phone number]@vtext.com Virgin Mobile USA [10-digit phone number]@vmobl.com data current as of April 2, 2012 @http://www.notepage.net/smtp.htm YSI 5200A YSI 5200A...

  • Page 132: Appendix 7 Warranty

    YSI 5200A which are separately warranted below). All YSI cables, Please visit www.ysi.com for a list of YSI’s locations worldwide along with additional probe modules, and sensors for the YSI 5200A are warranted by YSI for one year from contact information.

  • Page 133: Index

    Index Recycling Symbols YSI is committed to reducing the environmental footprint in the course of doing business. Even though materials reduction is the ultimate goal, we know there 5X00 instruments must be a concerted effort to responsibly deal with materials after they’ve served meaning and usage 12 a long, productive life-cycle.
  • Page 134 See Firmware Updater Clear Logs 119 DHCP (ethernet menu) 93 Communication hardware wiring 57 Display contrast 87 Communication menu Display format (aux analog) 106, 114 email alarming 90 Display settings menu 122 email retry delay 100 ethernet 92 YSI 5200A YSI 5200A...
  • Page 135 Email addresses (ethernet menu) 95 could not find unit error 126 Email alarming 90 device timed out error 126 5200A email 90 unit is up to date message 127 AquaManager email 90 Force serial port 101 email retry delay 100...
  • Page 136 82 5200 A location considerations 27 %sat 80 Installation and wiring chapter 25 ORP 83 IOEM/REM 61 pH 84 mounting 5200A Control 192 panel 29 Menu maps 226 rail 28 menu map key 227 surface 28 Msg’s menu 193...
  • Page 137 Min/max values-Aux 105 5561 probe assembly 35 Min/max values-Eaux 112 5562 probe assembly 36 Mounting 5200A See Installation name probe (sensor) systems 131 probe (sensor) setup See Sensor setup menu Name devices/sensors menu 131 instrument and relay name conventions 133...
  • Page 138 Sensor log See Data Logging menu Submenu screen types 74 Sensors Subnet mask (ethernet menu) 94 and Feed Smart timer 187 Surface mount 5200A 28 “check probe” 76 Surge and lightning protection 61 guard 36, 37 Systemwide event 118 name 131 “over”...
  • Page 139 AquaManager 225 email alarming 223 Feed Smart timer 225 firmware updater 225 network 224 other 5200A systems 224 relays 222, 223 sensors 221 “under” See Sensors “over” and “under” values Unpacking and inspection 220 using to configure system inputs and outputs 146...

This manual is also suitable for:

605876

Table of Contents