Audion D541 User Manual

Audion D541 User Manual

Continuous sealer

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User manual
www.audion.com
Continuous sealer
D541
D541 ENG Rev.01

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Summary of Contents for Audion D541

  • Page 1 User manual www.audion.com Continuous sealer D541 D541 ENG Rev.01...
  • Page 2 Audion Elektro BV is not liable for any damage or problems resulting from the use of parts other than original parts. If this operating manual does not provide instructions for certain repairs, settings or maintenance, please contact your dealer or Audion Elektro BV.
  • Page 3 D541 Please read this operating manual carefully before using the sealer or carrying out maintenance on it. The sealer is part of the Audion product range. also provide: - Impulse sealers. - Heat sealers. - Continuous sealers. - Vacuum sealers.
  • Page 4: Table Of Contents

    Contents Introduction ............6 Manufacturer .
  • Page 5 Continuous sealer D541 Maintenance ........... . . 26 Maintenance schedule .
  • Page 6: Introduction

    1 Introduction 1.1 Manufacturer The Continuous sealer was manufactured by: Audion Elektro BV Hogeweyselaan 235 1382 JL Weesp The Netherlands Telephone: +31 (0)294 491717 Fax: +31 (0)294 491755 Email: holland@audion.nl Web: www.audion.com 1.2 Machine type plate Figure 1-1: Machine type plate of the Continuous sealer The sealer has an EC mark.
  • Page 7: Warranty Conditions And Liability

    Continuous sealer D541 1.3 Warranty conditions and liability Subject to the limitations stated below, we provide a 12-month warranty for the products we deliver. This warranty is limited to manufacturing defects and therefore does not cover any malfunctions caused by any form of wear, or any part of the delivered product that is subject to wear.
  • Page 8: Safety

    2 Safety 2.1 Symbols used in this manual The following symbols are used in this user manual: A tip on how a task can be carried out more efficiently. Instructions for carrying out a task in the correct manner. Danger of injury to the user or damage to the sealer if the instructions are not observed.
  • Page 9: User

    Continuous sealer D541 2.2 User The sealer should only be operated by authorised personnel. Improper use of the sealer may lead to serious personal injury and considerable material damage. Keep bystanders at a distance. Do NOT allow unauthorised personnel to operate the sealer.
  • Page 10: Safety Instructions

    2.3 Safety instructions The sealer meets the fundamental health and safety requirements of the European Community. This means that the sealer can be operated and maintained safely if all safety instructions are carefully observed. However, improper or careless use can create dangerous situations. Observe the safety instructions in this user manual.
  • Page 11: What To Do In Case Of Fire

    Continuous sealer D541 • Do not switch the sealer back on until the malfunction has been repaired. • Should any liquid or foreign object enter the machine, switch off the sealer and immediately remove the plug from the wallsocket and have the sealer checked by maintenance personnel before using it again.
  • Page 12: Use For Special Applications

    2.3.3 Use for special applications If the machine is used in a special environment, the company using the machine must ensure that any instructions specific to that environment are observed. • If the machine is used in a medically sterile environment or clean room, the company using the machine must ensure that any instructions specific to this environment are observed.
  • Page 13: Installation

    3 Installation 3.1 Unpacking the sealer Check the following when unpacking the sealer: 1. Are all parts and accessories present? - D541 sealer. - Power cord. - Set of adhesive feet. - Instructions. The sealer is packaged in environmentally friendly material that can be disposed of as ordinary household waste.
  • Page 14: Connecting The Sealer

    3.3 Connecting the sealer 1. Connect the female plug of the power cord to the sealer. 2. Put the plug in the socket. Installation...
  • Page 15: Description

    Continuous sealer 4.1 Function The D541 is a Continuous sealer for the packaging of a wide variety of products in small series. The products are packaged in ready-to-use bags and subsequently sealed. The sealer is suitable for ready-to-use bags made of polyethylene (PE), polypropylene (PP), and aluminium laminates, with a thickness of between 2x20µm and 2x120µm.
  • Page 16: Overview Of The Continuous Sealer

    4.2 Overview of the Continuous sealer Figure 4-1: Overview of the Continuous sealer 1. Housing 2. Handle 3. Control panel 4. Infeed guide The sealer consists of a housing that contains electrical components. The handle is located on the top of the housing. It is used to hold the sealer while large bags are being sealed.
  • Page 17: Control Panel

    Continuous sealer D541 4.3 Control panel Figure 4-2: Control panel 1. Start/stop Press and hold for at least 1 second to start or stop the sealer. When the sealer is switched on, the display shows the actual sealing temperature. When the actual sealing temperature upon switching off is over 80°C, the sealer will first switch to Coolrun...
  • Page 18: Operation

    5 Operation If necessary, put the plug in the socket. The seal bar gets hot during use. Touching it can result in serious burns. 5.1 Switching on the sealer Switch on the sealer as follows: 1. Press the button for 1 sec. START STOP If necessary, put the plug in the...
  • Page 19: Adjusting The Film Guide

    Continuous sealer D541 5.1.2 Adjusting the film guide The film guide is adjusted as follows: 1. Loosen the lock screw a few turns. 2. Adjust the film guide to the desired posi- tion. The seal should be made at least 5 mm from the top of the bag.
  • Page 20: Stopping The Sealer (Standby Mode)

    5.3 Stopping the sealer (S mode) TANDBY After use, stop the sealer as follows to put it in S mode: TANDBY 1. Press the button for 1 sec. START STOP The sealer will now switch to mode; the display will TANDBY show a point in the bottom right- hand corner of the display.
  • Page 21: Changing The Operating Settings

    Continuous sealer D541 5.4 Changing the operating settings The following settings can be changed: Setting Value Description Heater H.01 The heater is on when the motor is running. H.02 The heater is off when the motor is running. Maximum sealing tem- L.10, L11, ..., L20...
  • Page 22 Change the operating settings as follows: 1. During start-up, while the operating settings are shown in the display, simultaneously press the START STOP button and the V button until ARROW USE appears in the display. The two buttons have to be pressed during start-up, after the operating settings are shown in the display.
  • Page 23: Resetting The Default Operating Settings

    Continuous sealer D541 5.4.1 Resetting the default operating settings Reset the operating settings to the default settings as follows: 1. During start-up, while the operating settings are shown in the display, press button until PRG appears START STOP in the display.
  • Page 24: Troubleshooting

    In the event of a malfunction, always pull the plug from the socket before attempting to solve the problem. If the problem cannot be solved using the below troubleshooting table, please contact your dealer or Audion. Problem Cause Solution...
  • Page 25 Continuous sealer D541 Problem Cause Solution The blower is not run- The blower has been Check the operating set- ning. switched off. tings and switch on the blower if necessary. (see section 5.4) Internal malfunction. Contact your dealer or Audion.
  • Page 26: Maintenance

    7 Maintenance Maintenance should only be performed by authorised maintenance personnel. Always remove the plug from the socket before carrying out any maintenance work. Do not use any water, abrasive cleaning agents, chemical solvents or other liquids when cleaning the sealer. The maintenance schedule is based on normal use.
  • Page 27: Maintenance Schedule

    Continuous sealer D541 7.1 Maintenance schedule 7.1.1 Weekly maintenance Weekly maintenance should be carried out by the operating personnel (see chapter 2 - ’Safety’). Part Work Sealer Clean the sealer with a damp cloth and mild soap (for example, all-purpose cleaner).
  • Page 28: Replacing The Ptfe Fibreglass Belts

    7.2 Replacing the PTFE fibreglass belts Replace the PTFE fibreglass belts as follows: 1. Remove the plug from the socket. Never carry out maintenance on the Continuous sealer while it is live. 2. Loosen the four screws at the side of the sealer.
  • Page 29 Continuous sealer D541 7. Push the bottom cooling plate down- ward slightly. 8. Slide the PTFE glass-fibre belt in- between the cooling plates. 9. Push the bottom heating element down- ward slightly. 10. Slide the PTFE glass-fibre belt in- between the heating elements.
  • Page 30: Replacing The Fuse

    7.3 Replacing the fuse Replace the fuse as follows: 1. Remove the plug from the socket. Never carry out maintenance on the sealer while it is live. 2. Loosen the five screws that hold the back plate in place. 3. Remove the back plate from the sealer. 4.
  • Page 31: Disposing Of The Machine

    Continuous sealer D541 8 Disposing of the machine Correct disposal of the machines and equipment helps protect the environment and public health. 8.1 Directive 2002/96/EC According to the European Directive 2002/96/EC on waste electrical and electronic equipment (WEEE), the adjacent...
  • Page 32: Technical Information

    Appendix 1 Technical information A1.1 Dimensional drawing Figure 8-1: Dimensional drawing Technical information...
  • Page 33: B1.2 Technical Information

    Continuous sealer D541 A1.2 Technical information General Dimensions See the dimensional drawing Weight 5.7 kg Ambient temperature +5 ºC - +40 ºC Humidity 30% - 95% rel. without condensation Seal length Unlimited Seal width 4 mm Sealing speed Max. 5 metres per minute...
  • Page 34 Bag dimensions Max. (bearing) weight 150 g. Max. bag length Unlimited Max. volume Unlimited Emission Noise < 85 dB(A) Hand/arm vibration < 2.5 m/s Technical information...
  • Page 35: Electrical Diagram

    Continuous sealer D541 Appendix 2 Electrical Diagram Maintenance to the electrical installation should only be performed by authorised maintenance personnel. Always remove the plug from the socket before carrying out maintenance work on the electrical installation. Electrical Diagram...
  • Page 36 Electrical Diagram...
  • Page 37: Spare Parts

    Continuous sealer D541 Appendix 3 Spare parts Only use original Audion parts for repairs and maintenance. Repairs and maintenance should only be performed by authorised maintenance personnel. Always keep a set of recommended wear parts in stock so that a defective part can be replaced quickly and the production process resumed without delay.
  • Page 38: Service Parts

    Bearing 626 ZZ for SPK 230 041611 Power cord 3*0.75 VMVL 054008 Device input for individual sale 054326 Blower 230V 131-00306 Ceramic element with sensor D541 280-02049-90 Ceramic element D541 280-02049-91 Insulating block D541 280-02052 Back plate D541 OPB=PC 334-00001...
  • Page 39: Exploded View

    Continuous sealer D541 A3.3 Exploded view ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª ª & ª ª ª ª ª...
  • Page 40: Log

    Appendix 4 Always keep a log of all maintenance work. See Chapter 7 - ’Maintenance’ for an overview of the maintenance work to be carried out. Make a copy of the log and use it to sign off the maintenance work.
  • Page 41: Maintenance Log

    Continuous sealer D541 A4.1 Maintenance log Mainte- Remarks/parts replaced Date Performed by Ini- nance* tials Weekly/ Monthly Weekly/ Monthly Weekly/ Monthly Weekly/ Monthly Weekly/ Monthly Weekly/ Monthly Weekly/ Monthly Weekly/ Monthly Weekly/ Monthly Weekly/ Monthly Weekly/ Monthly Weekly/ Monthly *Strike out what is not applicable.
  • Page 42: Ec Declaration

    Appendix 5 EC declaration (&'(&/$5$7,21 2) &21)250,7< AUDION ELEKTRO B.V., located at the Hogeweyselaan 235 in Weesp, The Netherlands herewith declares that the (217,18286 6($/(( 7\SH ' ( is in conformity with the provisions of the following EEC directives: 2006/42/EC Machine Directive ;...
  • Page 44 Audion Elektro BV Represented by: Hogeweyselaan 235 1382 JL Weesp The Netherlands Tel +31 (0)294 491717 Fax +31 (0)294 491761 Email holland@audion.nl www.audion.com...

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