Audion D 552 AVT User Manual
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Audion D 552 AVT User Manual

All-in sealer
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User Manual
A l l - I n S e a l e r
v e r
D 552 AVT / D 552 AVT S
User Manual
www.audion.com
All-In Sealer
D 552 AVT / D 552 AVTS
D 552 AVT(S) ENG Rev.04

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Summary of Contents for Audion D 552 AVT

  • Page 1 User Manual A l l - I n S e a l e r v e r D 552 AVT / D 552 AVT S User Manual www.audion.com All-In Sealer D 552 AVT / D 552 AVTS D 552 AVT(S) ENG Rev.04...
  • Page 2 Audion Elektro BV is not liable for any damage or problems resulting from the use of parts other than original parts. If this manual does not provide instructions for certain repairs, adjustments or maintenance, please contact your dealer or Audion Elektro BV.
  • Page 3 Please read this operating manual carefully before using the sealer or carrying out maintenance on it. [*****] The sealer is part of the Audion product range. We also provide: • Impulse sealers. • Heat sealers. • Continuous sealers. • Vacuum sealers.

  • Page 4: Table Of Contents

    All-In Sealer D 552 AVT / D 552 AVTS Table of Contents Introduction .......................... 6 Manufacturer ......................6 Machine Type Plate ....................6 Warranty Conditions and Liability ................. 6 Safety ............................ 8 Symbols Used in This Manual ................8 User ......................... 8 2.2.1...
  • Page 5 7.1.2 Weekly maintenance ..................26 7.1.3 Annual maintenance ..................26 Switching Off the Sealer and Opening the Protective Cover ......27 Replacing the PTFE Belts ..................28 Replacing V-belts ....................30 Adjusting the V-belts .................... 30 Replacing the heating elements ................31 Adjusting the Contact Force of the Heating Blocks ..........

  • Page 6: Introduction

    All-In Sealer D 552 AVT / D 552 AVTS Introduction [*****] Manufacturer The sealer was manufactured by: Audion Elektro BV Hogeweyselaan 235 1382 JL Weesp The Netherlands Telephone: +31 (0)294 491717 Fax: +31 (0)294 491761 Email: Export@audion.nl Web: www.audion.com [*****] Machine Type Plate The sealer has a CE marking.
  • Page 7 • Should the other party not meet obligation resulting from the agreement entered into between the parties in whole or in part or in a timely manner, we are not obliged to provide warranty for as long as that situation continues. We exclude all liability to the extent that the liability is not regulated by law.

  • Page 8: Safety

    All-In Sealer D 552 AVT / D 552 AVTS Safety [*****] Symbols Used in This Manual The following symbols are used in this user manual: [*****] A tip on how a task can be carried out more efficiently. [*****] Instructions for carrying out a task in the correct manner.

  • Page 9: Safety Instructions

    Safety Instructions The sealer meets the fundamental health and safety requirements of the European Community. This means that the sealer can be operated and maintained safely if all safety instructions are carefully observed. However, improper or careless use can create dangerous situations. [*****] Observe the safety instructions in this user manual.

  • Page 10: What To Do In Case Of Fire

    All-In Sealer D 552 AVT / D 552 AVTS • Should an unusual event occur, such as the development of smoke, remove the plug from the socket immediately and have the sealer checked by maintenance personnel before using it again.

  • Page 11: Safety Provisions

    Safety Provisions The sealer has the following safety provisions: 1. Safety covers. − Electrical and mechanical parts in the housing are protected. 2. Metal parts are earthed. − No dangerous voltage can develop between (external) metal parts and the earth. 3.

  • Page 12: Installation

    All-In Sealer D 552 AVT / D 552 AVTS Installation [*****] Unpacking the Sealer Check the following when unpacking the sealer: 1. Have all parts and accessories been delivered? − Sealer − User manual [*****] The sealer is packaged in environmentally friendly material that may be disposed of as ordinary household waste.

  • Page 13: Adjusting The Sealer

    2. Insert the plug in the wall socket. [*****] Adjusting the Sealer The following adjustments can be made: • The height of the sealing unit with respect to the conveyor belt; to adjust for the height of the bags. • The horizontal distance between conveyor belt and sealing unit; to adjust for the positioning of the bags on the conveyor belt.

  • Page 14: Adjusting The Conveyor Belt Height

    All-In Sealer D 552 AVT / D 552 AVTS 1. Loosen the four locking bolts a few turns. 2. Adjust the position of the conveyor belt with respect to the sealing unit by shifting the conveyor belt. 3. Tighten the locking bolts again.

  • Page 15: Description Of The Sealer

    Description of the Sealer [*****] Function The All-In Sealer is a band sealer for packaging a wide variety of products in large quantities. The products are packaged in ready-to-use bags and then sealed. The sealer can be used for sealing ready-made bags made of polyethylene (PE), polypropylene (PP), thin PVC and various laminates with thicknesses of between 20µm and 150µm.

  • Page 16: Overview Of The Sealer

    All-In Sealer D 552 AVT / D 552 AVTS Overview of the Sealer [*****] 1. Housing 2. Control panel 3. Conveyor belt 4. Setting the distance and height of the sealing unit with respect to the conveyor belt. 5. Frame with wheels The sealer consists of a wheeled frame on which there is a conveyor belt and a housing.

  • Page 17: Control Panel

    Control Panel [*****] [*****] 1. Display Gives the current sealing temperature, speed or an error message. The setpoint value will be shown while the settings are being adjusted. 2. Prog Press this to change the settings menu of the sealer. A LED next to the button will show which setting is being adjusted: Temp, the sealing temperature.

  • Page 18: Cool Run Mode

    All-In Sealer D 552 AVT / D 552 AVTS 4.3.1 Cool Run mode The ‘cool run’ mode avoids burnt spots on the PTFE belts. After the machine has been stopped, the heater is switched off; however, the fan and the motor will continue to run.

  • Page 19: Operation

    Operation [*****] Preparing the Sealer for Production [*****] 5.1.1 Switching on the Sealer Switch the sealer on as follows: [*****] 1. Set the MAIN SWITCH to ’1’. 2. Turn the EMERGENCY STOP BUTTON clockwise if necessary to reset it. [*****] Put the plug in the socket first if necessary.

  • Page 20: Switching On The Heating, The Cooling And The Fan

    All-In Sealer D 552 AVT / D 552 AVTS 5. Press the PROG button until the current sealing temperature is shown in the display again. [*****] The TEMP LED will blink if the setpoint temperature differs from the current sealing temperature by more than 5°C.

  • Page 21: Starting The Sealer

    5.1.4 Starting the Sealer Start the sealer as follows: [*****] 1. Press the START/STOP button. 2. Wait until the TEMP LED has stopped blinking. [*****] The sealer has now reached the set temperature and is ready for sealing. [*****] Sealing Bags are sealed as follows: [*****] 1.

  • Page 22: Stopping The Sealer (Standby Mode)

    All-In Sealer D 552 AVT / D 552 AVTS Stopping the Sealer (STANDBY mode) The sealer can be stopped and put in Standby mode after use as follows: [*****] 1. Press the START/STOP button. [*****] The sealer now switches to Standby mode and the display shows "---".

  • Page 23: Restarting After An Emergency Stop

    5.4.1 Restarting After an Emergency Stop The sealer can be restarted after an emergency stop as follows: [*****] Make sure that whatever caused the emergency stop has been corrected before restarting the sealer. [*****] 1. Turn the EMERGENCY STOP BUTTON clockwise to reset it.

  • Page 24: Troubleshooting

    All-In Sealer D 552 AVT / D 552 AVTS Troubleshooting [*****] Troubleshooting may only be performed by authorised maintenance personnel. [*****] In the event of a malfunction, always remove the plug from the socket before attempting to solve the problem.
  • Page 25 The conveyor belt is not The speed is set to '0'. Set the speed higher. moving. Internal fault. Contact your dealer or Audion. [*****] Troubleshooting...

  • Page 26: Maintenance

    All-In Sealer D 552 AVT / D 552 AVTS Maintenance [*****] Maintenance should only be performed by authorised maintenance personnel. [*****] Always remove the plug from the socket before carrying out any maintenance work. [*****] Do not use any water, abrasive cleaning agents, chemical solvents or other liquids when cleaning the machine.

  • Page 27: Switching Off The Sealer And Opening The Protective Cover

    Switching Off the Sealer and Opening the Protective Cover Open the protective cover as follows: [*****] 1. Set the main switch to ’0’. 2. Remove the plug from the socket. [*****] Never carry out maintenance on the sealer while it is live. [******] 3.

  • Page 28: Replacing The Ptfe Belts

    All-In Sealer D 552 AVT / D 552 AVTS Replacing the PTFE Belts [*****] Warning! The heating blocks may still be hot, even if the sealer has been switched off for a while. [******] Replace the PTFE belts as follows: [*****] 1.
  • Page 29 4. Remove the old PTFE belts and put the new ones in place. [*****] Make sure there are no creases or folds in the PTFE belts. This can make them break during use. [*****] 5. Pull the tension roller locking pins upwards and let the tension rollers spring back gently.

  • Page 30: Replacing V-Belts

    All-In Sealer D 552 AVT / D 552 AVTS Replacing V-belts Replace the V-belts as follows: [*****] 1. Remove the V-belts by pushing them off the pulleys. 2. Put the new V-belts back over the pulleys. [*****] Make sure that the V-belts run smoothly over the rollers, with the serrated side facing outwards.

  • Page 31: Replacing The Heating Elements

    Replacing the heating elements Replace the heating elements as follows: [*****] 1. Loosen the clamping screws in the terminal block. 2. Pull the wires out of the terminal block. 3. Cut the tie-wraps away. 4. Move the heating block to its uppermost position.
  • Page 32 All-In Sealer D 552 AVT / D 552 AVTS 11. Push the connecting wires through the opening. 12. Put back the heating blocks. 13. Tighten the mounting bolts again. [*****] Note that the upper heating block should still be able to move up and down a little bit after the mounting bolts are tightened.

  • Page 33: Adjusting The Contact Force Of The Heating Blocks

    17. Move the heating block back to its lowest position. [*****] Pull the lifting pin up and turn the lifting plate so that the lifting pin can go back down all the way again. [*****] Adjusting the Contact Force of the Heating Blocks The heating blocks can be adjusted as follows: [*****] 1.

  • Page 34: Adjusting The Contact Force Of The Press Rollers

    All-In Sealer D 552 AVT / D 552 AVTS Adjusting the Contact Force of the Press Rollers The press rollers can be adjusted as follows: [*****] 1. Turn the adjuster nuts to set the contact force. [*****] Try to keep the contact force as low as possible in order to minimise wear and tear on the PTFE belts.

  • Page 35: Adjusting The Contact Force Of The After-Press Rollers

    7.10 Adjusting the Contact Force of the After-press Rollers The after-press rollers can be adjusted as follows: [*****] 1. Turn the adjuster nut to alter the contact force. [*****] Try to keep the contact force as low as possible in order to minimise wear and tear on the PTFE belts.

  • Page 36: Motor Set-Up

    All-In Sealer D 552 AVT / D 552 AVTS 7.12 Motor Set-up The machine has an automatic motor set-up function. This motor set-up function must be carried out when a motor is replaced. During this set-up the motor will run at full speed for a few seconds. Be aware that the machine can run safely for a few seconds.

  • Page 37: Disposing Of The Sealer

    Disposing of the Sealer [*****] Correct disposal of machines and equipment helps protect the environment and public health. [*****] WEEE Directive [*****] In accordance with the European Directive on waste electrical and electronic equipment (WEEE), the pictogram shown here indicates that the machine or piece of equipment to which it has been applied is to be collected separately from other waste and may not be disposed of together with other waste.

  • Page 38: A Technical Information

    All-In Sealer D 552 AVT / D 552 AVTS Technical Information [*****] A.1. Dimension drawing Technical Information...

  • Page 39: Technical Data

    A.2. Technical Data [*****] General Dimensions See the dimensional drawing Weight 120 kg Ambient temperature 5 ºC to 40 ºC Humidity 30% to 95% RH, non-condensing Seal length unlimited Seal width 10 mm Sealing speed Max. 10 metres per minute IP value IP20 Electrical...

  • Page 40: B Electrical Diagram

    All-In Sealer D 552 AVT / D 552 AVTS Electrical Diagram [*****] Maintenance to the electrical installation should only be performed by authorised maintenance personnel. [*****] Always remove the plug from the socket before carrying out any maintenance work. [*****]...
  • Page 41 Electrical Diagram...

  • Page 42: C Spare Parts

    All-In Sealer D 552 AVT / D 552 AVTS Spare Parts [*****] Only use original Audion parts for repairs and maintenance. [*****] Repairs and maintenance should only be performed by authorised maintenance personnel. [*****] Always keep a set of recommended wear parts in stock so that a defective part can be replaced quickly and the production process resumed without delay.

  • Page 43: Exploded Views

    C.2. Exploded views Spare Parts...
  • Page 44 All-In Sealer D 552 AVT / D 552 AVTS Spare Parts...
  • Page 45 Spare Parts...
  • Page 46 All-In Sealer D 552 AVT / D 552 AVTS Spare Parts...
  • Page 47 Spare Parts...
  • Page 48 All-In Sealer D 552 AVT / D 552 AVTS Spare Parts...
  • Page 49 Spare Parts...
  • Page 50 All-In Sealer D 552 AVT / D 552 AVTS Spare Parts...
  • Page 51 Spare Parts...
  • Page 52 All-In Sealer D 552 AVT / D 552 AVTS Spare Parts...
  • Page 53 Spare Parts...
  • Page 54 All-In Sealer D 552 AVT / D 552 AVTS Spare Parts...

  • Page 55: D Log

    [*****] Always keep a log of all maintenance work. [*****] Refer to the ’Maintenanc e’ chapter for an overview of the maintenance work to be carried out. [*****] Make a copy of the log and use it to sign off the maintenance work. [*****] D.1.

  • Page 56: Eec Declaration

    All-In Sealer D 552 AVT / D 552 AVTS EC Declaration EC Declaration...

  • Page 57: Options

    Options...
  • Page 58 All-In Sealer D 552 AVT / D 552 AVTS EC Declaration...

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