Bodor BCL-B Series User Manual

Bodor BCL-B Series User Manual

Laser engraving cutting machine
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User manual for BCL-B series laser machine
Laser Engraving Cutting Machine
BCL-B User Manual
Jinan Bodor CNC Machine Co.,Ltd
Email: sales@bodorcnc.com
Foreign Sales Hot-line:+86-531-88690051
Address: Huaya Industrial Park 1881 in Kanghong Road, High-Tech Zone of Jinan,
Shandong, China
Zip Code:250101
Website:www.bodorcnc.com
Jinan Bodor CNC Machine Co.,Ltd
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www.bodorcnc.com

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  • Page 1 User manual for BCL-B series laser machine Laser Engraving Cutting Machine BCL-B User Manual Jinan Bodor CNC Machine Co.,Ltd Email: sales@bodorcnc.com Foreign Sales Hot-line:+86-531-88690051 Address: Huaya Industrial Park 1881 in Kanghong Road, High-Tech Zone of Jinan, Shandong, China Zip Code:250101 Website:www.bodorcnc.com...
  • Page 2: Table Of Contents

    User manual for BCL-B series laser machine Brief Introduction of Laser Engraving Cutting Machine............. 5 I Safety Knowledge.....................5 1.1 Basic Information..................5 1.2 Optical Security................... 5 1.3 Electricity Security..................5 II Equipment Brief Introduction................6 2.1 Instruction of Machine Model & Nameplate..........6 2.2 Equipment Composition................
  • Page 3 User manual for BCL-B series laser machine Preface Thank you very much for your trust and purchasing our Products. We can provide perfect after-sale service and solutions. Please keep this manual and other attachments carefully, in order to guarantee the equipment’s safe running.
  • Page 4 User manual for BCL-B series laser machine some aspects. We apologize for the inconvenience. If you have any suggestions or doubts, please log in our website or call us directly. Website: www.bodorcnc.com After-sales' Service:+86-531-88270377 Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com...
  • Page 5: Brief Introduction Of Laser Engraving Cutting Machine

    User manual for BCL-B series laser machine Brief Introduction of Laser Engraving Cutting Machine I Safety Knowledge 1.1 Basic Information  Make sure that the operator is being trained before operating the machine.  Operator must be aside the machine during machine working. Never leave the machine alone in case to cause unnecessary loss.
  • Page 6: Equipment Brief Introduction

    User manual for BCL-B series laser machine II Equipment Brief Introduction 2.1 Instruction of Machine Model & Nameplate 1.Model Instruction ※※※一※※※※一※※ Model Introduction: Machine Serial Machine Working Area: M: Mini Machine Serial BCL: 0503: 500mm×300mm X: Standard Machine Serial Bodor Cutting Laser 0605:600mm ×500mm...
  • Page 7: Equipment Composition

    User manual for BCL-B series laser machine The vertical motor of this equipment is installed in the middle of the transmission shaft, which can make speedy and stable cutting and engraving. The nameplate is fixed in the right-back side. You can read the relevant information on it.
  • Page 8: Machine Body

    User manual for BCL-B series laser machine Laser Machine Machine Drive Optical Control Peripheral Tool Body System System System Parts 2.2.1.1 Machine Body gantry blade front side door front door Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com...
  • Page 9: Drive System

    User manual for BCL-B series laser machine foot margin universal wheel 2.2.1.2 Drive System Y Axis: 24 tooth synchronizing clean wheel,axle, gantry support seat Y axis belt seat,bearing sliding block guide rail X Axis: Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com...
  • Page 10: Optical System

    User manual for BCL-B series laser machine X motor ring belt X guide rail X belt pinion stand X sliding block 2.2.1.3 Optical System laser tube socket laser head Y transmission motor Attention: When installing the laser tube, it should be taken slightly. High tension cable and cathode must be fixed enough.
  • Page 11 User manual for BCL-B series laser machine reflection laser outlet mirror cathode cable reflection mirror socket Attention: The front surface of reflection mirror should be faced to the laser outlet. Voltage of high tension terminal in laser tube can reach 28KV. After powering off, there may be strong static electricity in short time.
  • Page 12: Control System

    User manual for BCL-B series laser machine reflection mirror rotate in this direction can tear down the laser head screw adjustment valve lens cone red dot panhead focus lens barrel lens focal length block Attention: Before working, please adjust the focal length and rotate the screw of lens cone. Put the focal length block between working material and laser outlet.
  • Page 13 User manual for BCL-B series laser machine RD6442G control panel Ruida board card filter 60V switch power supply system Main board DC24V driver and 5V power Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com...
  • Page 14 User manual for BCL-B series laser machine potentiomete ampere meter 表 control panel laser tube laser power switch switch U disk interface emergency button USB interface switch button air pump exhaust switch switch limit switch Jinan Bodor CNC Machine Co.,Ltd...
  • Page 15: Peripheral Instruments

    User manual for BCL-B series laser machine 2.2.1.5 Peripheral Instruments Water Chiller Air compressor Exhaust fun 2.2.1.6 Tool Box power line data line certificate approval double-sided adhesive Tape limit switch high-tension adhesive Tape U Disk water/air tube fork wrench wrench...
  • Page 16 User manual for BCL-B series laser machine Limit switch:proximity switch and micro-switch (micro-switch is only used when the machine is with Z axis ) usage of Shovel usage of focus tool Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com...
  • Page 17: Equipment Socket

    User manual for BCL-B series laser machine 2.2.1.7 Equipment Socket main power supply air switch fuse socket to plug: water chiller, air compressor, exhaust fan water inlet ground water outlet electrode interface air inlet nozzle water chiller signal line III Machine Installation 3.1 Before Installation...
  • Page 18: Preparation Of Operator

    Then inspect whether the tube is intact. If tube have any defect, please take photo and send to Bodor for confirmation. Attention: It needs as least two person when unpack. Handle the tube with care.
  • Page 19: Installation Of Laser Tube

    User manual for BCL-B series laser machine 3.2.2 Installation of Laser Tube Before tube installation, move laser tube to the backside of machine for easy installation. Laser tube is installed in the backside of gantry. Open protective cover for laser tube, we will notice that there are 2 laser tube brackets, 2 water tubes, 1 black lower-voltage wire and 1 red high-voltage wire.
  • Page 20: Installation Of Water Chiller

    User manual for BCL-B series laser machine ●Must make sure water-in gate is downside and water-out gate is upper side. Keep the water go into laser tube from lower gate and out from upper gate. Take above picture as reference.
  • Page 21 User manual for BCL-B series laser machine Power Gate Alarming Line Water-in Water-out Water-lea kage Gate Picture for Installation of Laser Tube: fill water from upper gate PS: water-in gate should be connected with water-out gate of machine; water out-gate should be connected with water-in gate.
  • Page 22: Ground Line Connection

    User manual for BCL-B series laser machine Just plug the air tube Installation of Air Pump Use some air tube to connect silicone tube with air-in gate of the machine. Power on and make sure air-blowing gate of laser tube is normal. As picture above.
  • Page 23: Light Path Adjustment

    User manual for BCL-B series laser machine incidence occurred. IV Light Path Adjustment 4.1 Examination before adjustment Before powering on the machine, please check whether all wires are well connected. Then move laser head and see whether it moves smoothly. Move the gantry front and back and see whether there is any noise.
  • Page 24: Adjust Laser Path

    User manual for BCL-B series laser machine Next, stick one acrylic block on the first reflection mirror, press the "Laser" button on control panel to test whether there is laser out of the tube or there is facula on the acrylic block.
  • Page 25 User manual for BCL-B series laser machine Specific steps are as below, Laser launched out of the laser tube, reflected by first, second, third reflection mirror, and then focused by focus lens. Finally reach on the work table. In short, the laser is reflected three times and focused to achieve the best cutting and engraving effect.If the light path is not correct, it may hurt the laser tube, reflection mirror,...
  • Page 26 User manual for BCL-B series laser machine Examination of light from first reflector to second reflector: press ‘Paulse’ when the laser head is in the nearest position of first reflector and again press ‘Paulse’ when it is in the farthest position of first reflector.
  • Page 27 User manual for BCL-B series laser machine No.21 No.22 No.23 No.11 screw (Double) Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com...
  • Page 28 User manual for BCL-B series laser machine From 2 reflector to 3 reflector, the laser point on the acrylic should be same when laser head is in the nearest and farthest position. Upper—adjust No.21 screw; lower—adjust No.22,23 screw; Left—adjust No.22 screw;...
  • Page 29 User manual for BCL-B series laser machine put a double-sided adhesive tape on the outlet of the laser head, take left hand side as left, right hand, right;laser tube side, front and people where we stand, backside. Laser beam spot should be in the center of the outlet.
  • Page 30: Testing Of Engraving

    User manual for BCL-B series laser machine 4.2.3 Testing of Engraving After debugging of light path, put the working material on the working table, then spin the laser head clockwise(overlooking the laser head), to make it stay in the focal length height.
  • Page 31 User manual for BCL-B series laser machine Click 【Install】,then you can get image as below: Click “English”, choose Language in English, then click Click “OK”. Make sure the USB data-line is connected with machine already. Jinan Bodor CNC Machine Co.,Ltd...
  • Page 32: Instructions For Machine Using

    User manual for BCL-B series laser machine After this, click begin to install the software. Then you can get interface as below: Click “OK” OK. Finished. 5.2 Instructions for machine using Make sure all the parts installed onto machine normally. Such as: water chiller, air pump, exhaust fan, etc.
  • Page 33 User manual for BCL-B series laser machine Reading parameter: To make sure the “vendor parameter” and “user parameter” in the control board are same as software. Click “file” then open “vendor setting”。 Input the password: rd8888. Enter this interface, click“read” 。...
  • Page 34 User manual for BCL-B series laser machine In the right side of the software, find below image, Click“user” as the following shows, then click “read”. Note:If change main board or revise parameter, you need “read parameter ” first, then find the CD/U disk parameter, then “open”---”write parameter”...
  • Page 35 User manual for BCL-B series laser machine Find the“Named after the machine numbered folder”in the CD/U disk along with machine. Named after machine numbered folder Click here After open,appear “ ”file Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com...
  • Page 36 User manual for BCL-B series laser machine Click here After open, it shows: Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com...
  • Page 37 User manual for BCL-B series laser machine ” Click ”user”, as the following shows, according to vendor setting way, you operate “read”--”open”---”write” accordingly. And import user parameter. Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com...
  • Page 38 User manual for BCL-B series laser machine After importing vendor parameter and user parameter, close the software first, then open it again. You can use software normally. Do simple graphics, set the layer 5.2.2 Choose “ ” in software, then make one square block and then revise size.
  • Page 39 User manual for BCL-B series laser machine Revise size Revise size Click“ ” then click in the drawing area. So it will appear one dialog box and edit characters, then click ”ok”. After choose characters, then choose layer. following shows.
  • Page 40: Setting Processing Method

    User manual for BCL-B series laser machine Edit characte Layer area 5.2.3 Setting processing method According the cutting material, set power, speed. according to the cutting parameter table. Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com...
  • Page 41: Download File

    User manual for BCL-B series laser machine 5.2.4 Download file Click “DOWNLOAD”,then named for file, and click ok. Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com...
  • Page 42: Machine Operation

    User manual for BCL-B series laser machine Click download button Click download button Named for file Click 5.2.5 Machine operation 1.On the machine, find downloaded file by pressing “file” button as shown in the picture. Jinan Bodor CNC Machine Co.,Ltd...
  • Page 43 User manual for BCL-B series laser machine 2.After finding named file, press “Enter”button. 3.put cutting material well and adjust focal length well. Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com...
  • Page 44 User manual for BCL-B series laser machine 4.find the right place ,press “origin”button to frame cutting area. Then press “start”button. Then you can see the machine is cutting material as shown in below picture. Origin button On/off Jinan Bodor CNC Machine Co.,Ltd...
  • Page 45: U Disk Operation

    User manual for BCL-B series laser machine 5.3 U disk operation Same operations with data line will not be listed again. 1.After setting power, speed and cutting method, click save to u file” and shows dialog “ box. Name the name of the file. Then click and save .
  • Page 46 User manual for BCL-B series laser machine Click”read UDISK file”, then click “confirm” button Then, click”copy to memory”, click”confirm”button As the below picture shows (Attention: if one name of file in memory is same as the name of UDISK, copy failed. Change the name is ok) Jinan Bodor CNC Machine Co.,Ltd...
  • Page 47: Equipment's Maintenance

    User manual for BCL-B series laser machine Now find the copy file in memory, then start to process. VI Equipment's maintenance 6.1 Daily maintenance Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com...
  • Page 48 User manual for BCL-B series laser machine Equipment's working environment could not be too severe If temperature is higher than 30℃,lower than 18℃,and if there is too much dust, with severe air pollution, then the machine could be badly damaged, failure rate goes up steadily. Various electric parts are easily damaged under wet environment.
  • Page 49: Co2 Glass Laser Tube's Precautions For Use

    User manual for BCL-B series laser machine arranged downward. 6.5 Guide rail's clean (suggest clean it every half a month, power off operation) As key parts, guide rail and straight line axis play role of guiding and supporting. In order to guarantee higher processing precision, higher requirement for guide rail's guiding accuracy and straight line axis' moving stability.
  • Page 50 User manual for BCL-B series laser machine surface and pollute the it, or power will be lower down. The mirror on exit side can not be cleaned with cotton ball and other tools, or it's power will be severe affected. Correct...
  • Page 51 User manual for BCL-B series laser machine Laser power or laser tube 4.Press "laser", if there is no light has problem Water protector goes bad, 5.If there is light need to change 6.If short circuit water protector, there is still no...
  • Page 52 Postscript The specification of the final interpretation belongs to Bodor. we will do our utmost to ensure the accuracy of the contents of this manual. Because the editor is limited, there may be something wrong or omissions. We all consequences caused thereby does not assume any form of liability.

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