Doosan G80XW/XF Operation & Maintenance Manual

Doosan G80XW/XF Operation & Maintenance Manual

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G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50Hz
G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz
OPERATION & MAINTENANCE MANUAL
Original Instruction
This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
46689183_en_B_05/19

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  • Page 1 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50Hz G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz OPERATION & MAINTENANCE MANUAL Original Instruction This manual contains important safety information and must be made available to personnel who operate and maintain this machine. 46689183_en_B_05/19...
  • Page 3: Table Of Contents

    Generator Serial Number Engine Serial Number NOTES: YOUR DIPP DEALER: ADDRESS: PHONE: Doosan Bobcat EMEA s.r.o U Kodetky 1810 263 12 Dobříš Czech Republic www.doosanportablepower.eu G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 4 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 5: Foreword

    • Operation within the ambient temperature range © COPYRIGHT 2019 specified in the GENERAL INFORMATION section of DOOSAN COMPANY this manual. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 6 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 7: General Data

    GENERAL DATA CONTENTS GENERAL DATA ..............................ELECTRICAL DATA ..............................G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 8 116,00 kW 148,00 kW 194,40 kW Rated Voltage (V) 400,220/380/ 400,220/380/ 400,220/380/ 400,220/380/ 480-3Ø 480-3Ø 480-3Ø 480-3Ø Rated Frequency (Hz) Rated Power Factor G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 9: Safety

    EARTHING ............................13 IF USED AS ALTERNATE POWER SUPPLY .................. 13 HAZARDOUS SUBSTANCE PRECAUTION ................... 14 GENERAL INFORMATION ......................14 Electricity Materials Battery Radiator Transport G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 10: Safety Decals

    Diesel fuel Crush Warning manual before operation or No open flame. maintenance of this machine is undertaken. No Water Coolant Fill Earthing Point G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 11 Warning: Hot Liquid Coolant Drain Engine Oil Drain Flammable Liquid G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 12: Safety Instructions

    Do not operate Genset if fuel has been spilled inside or near the unit. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 13: Earthing

    , shall be used for the external earth conductor, when earthing is required. qualified, licensed electrical contractor, knowledgeable in local codes, should be consulted. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 14: Hazardous Substance Precaution

    Ensure that maintenance personnel are adequately trained, competent and have read the Maintenance Manuals. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 15 Transport When loading or transporting machines ensure that the specified lifting and tie down points are used. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 16 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 17: Operating Instructions

    STOP/RESET MODE ............................MANUAL MODE .............................. AUTOMATIC MODE ............................MAINTENANCE ALARM ..........................FAULT FINDING ..............................STARTING............................... LOADING................................. ALARMS ................................INSTRUMENTS ............................... MISCELLANEOUS ............................G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 18: Operating Instructions

    Do not remove the cap from a HOT engine radiator. regulations. The sudden release of pressure from a heated cooling system can cause severe injury or death. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 19: Starting

    8. With main breaker “ON” power is present and available for use. 9. Close side doors for optimum cooling of the unit while running. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 20: Controller

    Stop / Reset Manual Auto Alarm Mute Start Mode Mode Mode & Lamp Test Generator Available LED Selected Mode Generator Indication LED Breaker LED G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 21: Control Push-Buttons

    MENU NAVIGATION Used for navigating the instrumentation, event log and configuration screens. For further details, please see section entitled ‘Operation’ elsewhere in this manual. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 22: Module Display

    The LCD backlight is on if the unit has sufficient voltage while the unit is turned on, unless the unit is cranking for which the backlight is turned off. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 23 Coolant temperature instrumentation screen. Mains failure. Flexible sensor instrumentation Appears when a scheduled run is screen. active. Appears when the event log is being displayed. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 24 Appears when a USB connection is made to the controller Appears if either the configuration file or engine file becomes corrupted. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 25 Generator Under The generator output frequency has fallen below the pre-set Frequency prealarm setting after the Safety On timer has expired. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 26 Maintenance due for oil filter. Alarm Air Filter Maintenance Maintenance due for air filter. Alarm Fuel Filter Maintenance Maintenance due for fuel filter. Alarm G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 27 Delayed Over Current level for a configured duration. The measured kW has risen above the configured trip level kW Overload for a configured duration. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 28 The level detected by the fuel level sensor is above the High Fuel Level high fuel level pre-set alarm setting. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 29 Maintenance due for oil filter. Air Filter Maintenance Alarm Maintenance due for air filter. Fuel Filter Maintenance Alarm Maintenance due for fuel filter. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 30: Viewing The Instrument Pages

    If the Auto Mode button is not pressed, the display automatically returns to the Home Page after the configured setting of the LCD Scroll Timer. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 31 These pages contain electrical values of the mains, measured or derived from the module's voltage inputs. • Mains Voltage (ph-N) • Mains Voltage (ph-ph) • Mains Frequency G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 32 Engine Fuel Level • Flexible Sensor • Engine Maintenance Due - Oil • Engine Maintenance Due - Air • Engine Maintenance Due - Fuel G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 33 To exit the event log, press the (up) and (down) buttons simultaneously to enter the navigation menu. Once entered, cycle desired instrumentation section. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 34: Operation

    'wake' the module, press any fascia control buttons. Power Save Mode in the DSE Configuration Suite Software. Select Stop/Reset mode. The generator is stopped. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 35: Manual Mode

    'on load' runs. Once the generator has been placed on load, it is not automatically removed. To manually remove the load either: G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 36: Automatic Mode

    Delay timer activates, allowing Oil Pressure, High Engine Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 37: Maintenance Alarm

    09:00 on Monday and run for 5 hours, then start at 13:30 on Tuesday and run for 30 minutes. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 38 If the engine is running OFF LOAD in Auto Mode and a scheduled run configured to 'On Load' begins, the set is placed ON LOAD for the duration of the Schedule. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 39: Fault Finding

    Check battery supply is present on the Starter output of module. Ensure oil pressure switch or sensor is indicating the 'low oil pressure' state to the controller. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 40: Loading

    (refer to appendix). at rest Check that sensor is compatible with the module and that the module configuration is suited to the sensor. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 41: Instruments

    When editing a configuration using the fascia editor, be sure to press the Auto Mode button to save the change before moving to another item or exiting the fascia editor. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 42 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 43: Engine General Introduction

    OTHER SAFETY INSTRUCTIONS AND ENVIRONMENTAL POLLUTION ............47 USE OF GENUINE PARTS.............................48 ENGINE MAINTENANCE ............................48 PREVENTION OF DAMAGE AND ABRASION ....................48 PREVENTION OF POLLUTION ........................49 HANDLING OF ENGINE OIL..........................49 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 44: General Information

    In the event that a part must be replaced, only genuine parts as defined by the parts list (PARTS BOOK) should be used. Doosan shall not be held liable for any critical damage or faults which may be caused by the use of unauthorized or remanufactured parts.
  • Page 45: Danger, Warning, Caution And Note

    The turbocharger will be hot and can cause severe burns. Always allow the turbocharger to cool before carrying out any maintenance. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 46: Precautions In Starting The Engine

    CAUTIONS FOR INSPECTION AND REPAIR 1. Inspection and repair of engine should be performed only when the engine is stopped. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 47: General Repair

    9. Discard oil according to the regulations set forth by the relevant authorities. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 48: Use Of Genuine Parts

    Always use coolant mixed with antifreeze. If coolant faults to engine for which Doosan shall not be held liable. without antifreeze is used, the coolant may freeze causing the coolant passage in the cylinder block to Consider the following while managing engines: freeze and damage the engine.
  • Page 49: Prevention Of Pollution

    Violation of regulations regarding discard of engine oil without observing the handling regulations, will be punished. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 50 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 51: Engine Operation And Maintenance

    INSPECTION AND REPAIR OF THE ENGINE.......................54 CHECKING ENGINE PARTS AFTER PROLONGED OPERATION ..............54 INSPECTION AND REPAIR OF TURBOCHARGER ..................54 INTAKE SYSTEM .............................54 EXHAUST SYSTEM ............................54 LUBRICATION SYSTEM ..........................54 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 52 6) Do not operate the alternator without battery connection. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 53 BREAK-IN PERIOD OF THE ENGINE GENERAL INFORMATION CAUTION Doosan engines are subjected to a final approval test to ensure the provision of high quality engines before being shipped. However, engines are not operated for a long The oil pressure may increase with high rpm and period of time in this test.
  • Page 54 As parts related to exhaust and weather or areas with cold climate. When replacing turbocharger are used at high temperature, be careful not engine oil, use of Doosan genuine engine oil is to mix the bolts and nuts with other parts when recommended.
  • Page 55: Engine Performance And Specifications

    EXTERIOR VIEW DRAWING OF THE ENGINE (P086TI)..............FRONT/REAR (P086TI)............................64 LEFT/RIGHT (P086TI ............................65 TOP (P086TI)..............................66 ENGINE IDENTIFICATION NUMBER....................ENGINE CODE AND MANUFACTURING NUMBER ..................67 ENGINE NUMBER ENGRAVING ........................67 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 56: Engine Specifications And Performance

    Multi-hole type (5 hole) Fuel injection pressure (kg/cm at 200 rpm Compression pressure (kg/cm Intake at cold Valve clearance (mm) Exhaust at cold G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 57 Alternator voltage - capacity 24 - 45 (V - A) Starting motor voltage - output 24 - 4.5 24 - 6.0 (V - kW) G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 58: Engine Output

    60Hz 310PS 344PS (1,800 rpm) (228kW) (253kW) NOTE: All data is based on operation without cooling fan at ISO 3046. (Production tolerance: ±5%) G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 59: Exterior View Drawing Of The Engine (D1146/Pu086)

    5. Oil filler cap 6. Exhaust manifold 15. Fuel filter 7. Vibration damper 16. Fuel injection pump 8. Oil cooler 9. Cooling water pipe G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 60: Exterior View Drawing Of The Engine (D1146T/Pu086T)

    5. Cylinder head cover 13. Intake manifold 6. Exhaust manifold 14. Fuel filter 7. Breather 15. Starter 8. Vibration damper 16. Fuel injection pump G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 61: Exterior View Drawing Of The Engine (Dp086Ta)

    1. Fuel filter 2. Oil filter 3. Cooling fan pulley 4. Crankshaft pulley 5. Oil drain plug 6. Oil pan 7. Flywheel housing 8. Flywheel G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 62: Left/Right (Dp086Ta)

    5. Exhaust manifold 15. Oil level gauge 6. Starter 16. Oil filter 7. Vibration damper 8. Cooling water pipe 9. Oil cooler 10. Oil pan G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 63: Top

    TOP (DP086TA) EK00347A 1. Oil cap 2. Breather G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 64: Exterior View Drawing Of The Engine (P086Ti)

    1. Fuel filter 2. Oil filter 3. Oil pan pulley 4. Crankshaft pulley 5. Oil drain plug 6. Oil pan 7. Flywheel housing 8. Flywheel G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 65: Left/Right

    5. Exhaust manifold 15. Oil level gauge 6. Starter 16. Oil filter 7. Vibration damper 8. Cooling water pipe 9. Oil cooler 10. Oil pan G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 66: Top (P086Ti)

    TOP (P086TI) EK00350A 1. Oil cap 2. Breather G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 67: Engine Identification Number

    Serial Number (5 digits) After engine model SUFFIX (2 digits) • Type 4 New representative specification (9 digits) Production Year (1 digit) Serial Number (5 digits) G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 68 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 69: Engine Regular Inspection

    CHECK FUEL INJECTION NOZZLE PRESSURE ...................84 REMOVAL OF NOZZLE............................85 INSTALLATION NOZZLE..........................85 ADJUSTMENT NOZZLE...........................85 NOTE FOR CLEANING NOZZLE........................85 ADJUSTING INJECTION TIMING ........................85 PRIMING PUMP STRAINER CLEANING......................87 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 70 DIGITAL SPEED CONTROLLER (DSC-1000) .......................95 PRODUCT OVERVIEW AND GENERAL SPECIFICATION ................95 INSTALLATION..............................97 CONFIGURATION OF DIGITAL SPEED CONTROLLER ................98 HOW TO OPERATE ............................103 TROUBLESHOOTING............................104 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 71: General Information

    Such accessories may become stuck in rotating parts while the engine is running and may cause serious bodily injury. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 72: Regular Inspection Table

    Check the battery charge When Engine adjust Check the compression pressure necessary Adjust Intake/Exhaust valve When clearance necessary a. First 50hr b. Clean G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 73: Use Of Genuine Parts

    Using unauthorized or remanufactured parts may cause critical P086TI damage and faults to engine for which Doosan shall not be held liable. CHECKING THE COOLANT COOLING SYSTEM GENERAL INFORMATION DANGER The coolant should be replaced according to the cycle specified in the inspection interval table.
  • Page 74 3) Compare the color of the test sheet (C) to the color coolant once a year. of NITRITE of the standard color table. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 75: Discharging The Coolant

    Mix coolant with 40% antifreeze to prevent corrosion. EA9O4003 Drain cooling water in the oil cooler. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 76: Cleaning The Cooling Circuit

    If the coolant is insufficient, replenish it. CAUTION Clean the cooling circuit regularly with cleansing solution. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 77: Inter Cooler

    Recooled charge air to intake pipe (max. 50 °C) CAUTION To keep the optimum performance of the air cooler, clean it regularly. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 78: Lubrication System

    SAE 15W40 API CD OR CE ABOVE P086TI SAE 15W40 API CD OR CE ABOVE NOTE: Use of Doosan genuine engine oil is recommended. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 79: Engine Oil Capacity

    Exceeding the upper limit may damage the engine. Be careful not to let foreign substances flow into the engine when replenishing engine oil. DV2213163A G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 80: Replacement Of Engine Oil

    Replenish fuel while the engine is stopped. Apply a skin protective cream after cleaning from oil. Do not put oil-stained gloves or cloth in pockets. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 81: Fuel Standards

    The quality of fuel is very important to satisfy the engine performance, extension of engine life and the allowable exhaust gas level. Doosan engines are designed to use diesel fuel available in the local market. If the optimum engine performance is required, select the proper fuel by referring to the fuel selection table below.
  • Page 82: Water Draining From Fuel Filter

    Water in the fuel system may stop the engine. Use approved fuel only. Use of non approved fuel may result in increased water in the fuel filter. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 83: Preventing Fuel Contamination

    G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 84: Fuel Injection Nozzle

    Do not inhale the atomized fuel oil. If 4. Coil spring possible, work under an extraction system. 5. Guide bush normal abnormal abnormal DV2213024A G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 85: Removal Of Nozzle

    • Scrape needle seat with cleaning cutter. Dip cutter in test oil before use. The cutter can also be clamped in G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 86 6. After adjusting the injection timing, disassemble the “U” shape pipe and readjust the delivery valve and the 9. Install the oil delivery pipe and return pipe. valve spring. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 87: Priming Pump Strainer Cleaning

    Be careful not to let dust inside when assembling the DV2213029A air filter. Air cleaner assembly. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 88: Cleaning Of The Air Filter Element

    EDL022156A NOTE: Do not reuse damaged elements under and circumstances. When in doubt, replace the element with a new one. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 89: Changing The Air Filter Element

    Be sure to soak only impeller. The turbocharger should be supported by a bearing housing and not by an impeller. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 90: Cylinder Block/Head

    Valve clearance adjust EA8M3007 4. Adjust valve clearance with a feeler gauge and tighten the fixing nuts to the specified torque. Torque 5.0 kgf·m G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 91: Adjusting The Valve Clearance

    I E I #1 TDC • • • • • • #6 TDC 3. Only adjust the valve clearance when the engine is cold. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 92: Cylinder Compression Pressure

    (“-” minus wire) of the battery. Short circuit may occur while working on the electrical system. Reconnect the ground wire last after completing all of work. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 93: Others/Driving System

    Apply tester to belt at a point midway between two pulleys so that edge of contact surface (2) is flush with the V-belt. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 94 Tighten fixing bolts and nuts. d) To change the V-belts loosen fixing bolts and nuts. Then push the alternator toward water pump pulley by hand. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 95: Digital Speed Controller (Dsc-1000)

    Digital inputs and PID auto setup functions for PID control parameters • Application of digital clock for fault timing and engine operating hours G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 96 DC 24V (12V to 30V) Current Consumption 120mA Operating Temperature -20 to +70°C Storing Temperature -30 to +80°C Operating Humidity 0 to 95% G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 97: Installation

    A and B of the actuator regardless of their polarities. Wiring should be 18AWG (105?) or better and the outside should be wrapped by plastic tubes for insulation or insulated mesh lines. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 98: Configuration Of Digital Speed Controller

    Input information should immediately apply to the controller system once updated. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 99 LED turns on in red where there are fault conditions. At this moment, the LCD display is not activated, and Doosan logo will appear for 1 second followed by the operation display after pressing the LCD button.
  • Page 100 It offers menu to monitor the controller operation. It shows values for Engine RPM, Valve Duty, Valve Current, Aux RPM Input, Pickup Voltage and Bat Voltage. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 101 Users can designate the maximum current values when the generator is in full load. 13) N-LOAD CURR Users can designate the operating current values of the actuator when the generator has no load. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 102 Default setup will change the configuration values of the engine to the default values. To initiate default setup, you need to select YES and then press Enter button. Press No button if you don't want to. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL...
  • Page 103: How To Operate

    Step 4) The controller will activate the actuator with power supply and pick-up sensor input. When the power is supplied, and the pick-up terminal delivers normal sensor inputs as the engine starts, the controller activates the actuator. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 104: Troubleshooting

    2) When problems described in alarm codes E03, E04, E07 or E08 occur, the engine will not be able to restart as long as the alarm is not released. 3) When alarms occur, you can release them by turning off the power of the controller. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 105 If the LED does not turn on, cut the power off and contact our A/S center for service request. Step 4) Check whether the power LED turns on and Doosan logo appears on the LCD display after supplying power to DC +24V input terminals (-E, +F) of the battery.
  • Page 106 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 107: Alternator Installation & Maintenance

    Terminal connection diagram - TAL 44, TAL 46 ................Commissioning ..........................SERVICING - MAINTENANCE ......................Safety measures..........................Bearings ............................Mechanical defects ........................Electrical faults ..........................Dismantling, reassembly ........................ Table of characteristics........................G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 108: Foreword

    Do not allow children younger than 14 to go near the air outlet guards. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 109: Receipt

    CONTRAINDICATIONS TO USE Use of the machine is restricted to operating conditions (environment, speed, voltage, power, etc.) compatible with the characteristics indicated on the nameplate. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 110 R1-R2 - External voltage trimmer (remove ST1) 50 Hz 60 Hz R791T R150 Black Black Black Consult R150 manual Blue ref. 5384 Green/yellow G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 111: Installation

    The room where the alternator is placed must be ventilated to ensure that the ambient temperature cannot exceed the data on the nameplate. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 112: Checks Prior To First Use

    Ensure that the alternator has the degree of protection matching the defined environmental conditions. When the alternator’s power output is ensured directly through cables, these must be connected before start-up. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 113: Terminal Connection Diagram - Tal44, Tal46

    R 180 (220V < U < 240V) : L1 => T2, L2 => T3 In case of reconnection, ensure that the AVR voltage detection is correct ! G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 114: Commissioning

    The earth terminal (ref 28) is connected to the frame. The connections inside the terminal box must never be subjected to stress due to cables connected by the user. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 115: Servicing - Maintenance

    USE” on page 112). Electrical servicing Commercially-available volatile degreasing agents can be used. CAUTION Do not use: trichlorethylene, perchlorethylene, trichloroethane or any alkaline products. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 116: Bearings

    - Shifting and short-circuit of revolving field winding - Fan fractured or coming loose on shaft - Irreparable damage to rotating diodes/AVR, surge suppressor G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 117: Electrical Faults

    (**) - Revolving field coil open circuit or short-circuited (**) Warning: The AVR internal protection may cut in (overload lost connection, short circuit). G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 118 Assembly A: Connect a 12 V battery in series with a rheostat of approximately 50 ohms - 300 W and a diode on both exciter field wires (5+) and (6-). G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 119: Dismantling, Reassembly

    CAUTION The screws for fixing the feet on the housing and immobilising the stator must not be removed (bolt of the stator lower). G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 120 • After extraction, be careful with the fan. It is necessary to replace the fan in case of disassembling. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 121: Table Of Characteristics

    0.95 3.72 (G225) TAL46-B TAL46-C (G225) 1.01 3.84 TAL46-C For 60 Hz machines, the "i exc" values are approximately 5 to 10% lower. G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 122 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 123: Alternator Components

    ALTERNATORS COMPONENTS CONTENTS TAL44 SINGLE BEARING SHUNT ....................TAL46 SINGLE BEARING SHUNT ....................G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 124 * M12 (only with TAL 044 L and M) ** 69 N.m (only with TAL 044 L and M) ***130 N.m (only with TAL 044 L and M) G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 125 Diode bridge assembly Non drive end (NDE) shield Surge suppressor (+ PCB) Outer bearing retainer O-ring seal Preloading (wavy) washer Terminal box side panel G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 126 G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 127: Main Breaker Operation

    TIME / CURRENT CHARACTERISTIC CURVES (S150 TO S250 SERIES)......... BREAKER ADJUSTING INSTRUCTIONS (S400 AND S600 SERIES)..........TIME / CURRENT CHARACTERISTIC CURVES (S400 AND S600 SERIES) ......WIRING DIAGRAMS).......................... G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 128: Operating Instructions

    OPERATING INSTRUCTIONS TRIPPED Handle Trip Button (ON) (OFF) RESET Operation Operation effort S160 - S250 110N S400 115N 125N G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 129: Breaker Adjusting Instructions (S150 To S250 Series)

    BREAKER ADJUSTING INSTRUCTIONS ELECTRONIC TYPE: S150 TO S250 SERIES TIME / CURRENT CHARACTERISTIC CURVES Under bar is default setting. Electronic Type G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 130: Breaker Adjusting Instructions (S400 And S600 Series)

    BREAKER ADJUSTING INSTRUCTIONS ELECTRONIC TYPE: S400 AND S600 SERIES TIME / CURRENT CHARACTERISTIC CURVES Under bar is default setting. Electronic Type G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 131 WIRING DIAGRAM - MARELLI G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 132 WIRING DIAGRAM - LS TAL G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50HZ OPERATION & MAINTENANCE MANUAL G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz...
  • Page 134 Doosan Bobcat EMEA s.r.o U Kodetky 1810 263 12 Dobříš Czech Republic www.doosanportablepower.eu...

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