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Masterack 022553KP Assembly/Installation Instructions

Full size utility carrier
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Before starting installation,
review this document to ensure that
all parts and hardware are included
in the package.
In the event that parts are missing,
please contact MASTERACK at
1-800-222-8785 to re-order
missing parts.
Full Size Utility Carrier
Assembly / Installation Instructions
MASTERACK.COM
MASTERACK Headquarters
2400 Mellon Court
Decatur, GA 30035
800-222-8785

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Summary of Contents for Masterack 022553KP

  • Page 1 Before starting installation, review this document to ensure that all parts and hardware are included in the package. In the event that parts are missing, please contact MASTERACK at 1-800-222-8785 to re-order missing parts. Full Size Utility Carrier Assembly / Installation Instructions MASTERACK.COM...
  • Page 2 2400 Mellon Court, Decatur, GA 30035 Phone: 1-800-222-8785 ASSEMBLY / INSTALLATION INSTRUCTIONS Full Size Utility Carrier www.masterack.com Assembly / Installation Instructions ■ Full Size Carrier - 022553KP ASSEMBLY / E-STOP NUT Recommended Tools ASSEMBLY / INSTALLATION INSTRUCTIO ■ Recommended Tools Recommended Tools ■...
  • Page 3 Full Size Utility Carrier Assembly / Installation Instructions 2400 Mellon Court, Decatur, GA 30035 ■ Exploded View Phone: 1-800-222-8785 EXPLODED VIEW www.masterack.com Page 2 of 14 RM470505 Rev 2.2 MASTERACK.COM...
  • Page 4 Full Size Utility Carrier Assembly / Installation Instructions COMPONENTS ■ Components COMPONENTS 2400 Mellon Court, Decatur, GA 300 Phone: 1-800-222-87 COMPONENTS www.masterack.co 2400 Mellon Court, Decatu Phone: 1-8 COMPONENTS www.mas CROSS BOW P/N – 025714 CROSS BOW P/N – 025714 CROSS BOW P/N –...
  • Page 5 ATTACHING INNER CLAMPS (FEET) Phone: 1-800-222-8785 TACHING INNER CLAMP TO FRONT CROSSBOW 2400 Mellon Court, Decatur, GA 30035 www.masterack.com Attach Inner clamps to each end as shown, using: Phone: 1-800-222-8785 ATTACHING INNER CLAMP TO FRONT CROSSBOW ATTACHING INNER CLAMP TO FRONT CROSSBOW ATTACHING INNER CLAMP TO FRONT CROSSBOW www.masterack.com...
  • Page 6 ATTACHING INNER CLAMPS (FEET) Phone: 1-800-222-8785 TACHING INNER CLAMP TO FRONT CROSSBOW 2400 Mellon Court, Decatur, GA 30035 www.masterack.com ATTACHING INNER CLAMP TO REAR CROSSBOW Attach Inner clamps to each end as shown, using: Phone: 1-800-222-8785 ATTACHING INNER CLAMP TO REAR CROSSBOW ATTACHING INNER CLAMP TO FRONT CROSSBOW www.masterack.com...

  • Page 7: Torque Setting

    2400 Mellon Court, Decatur, GA 30035 Phone: 1-800-222-8785 (2) 3/8 E-Stop Nuts ATTACHING SIDE STOPS www.masterack.com (PER STOP) TORQUE SETTING: Size – 3/8 = 22 – 30 Ft. Lbs. Attach (2) Side Stops to each end of the Cross Bows as shown, using:...
  • Page 8 Page 7 of 14 RM470505 Rev 2.2 Loosely attach (4) OUTER CLAMPS at locations shown here using (4) 3/8 Flat Washers and (4) 3/8 E-Stop Nuts. TORQUE SETTING: Size - 3/8 = 22-30 Ft.-Lbs. RM470505 Rev 2.2 Page 7 of 14 MASTERACK.COM...

  • Page 9: Placement Guide

    Full Size Utility Carrier Assembly / Installation Instructions 2400 M PLACEMENT GUIDE ■ Placement Guide RM470505 Rev 2.2 MASTERACK.COM...
  • Page 10 Full Size Utility Carrier Assembly / Installation Instructions APPLICABLE TO CARAVAN INSTALLATI ■ Applicable To Caravan Installation 2400 Mellon Court, Decatur, GA 30035 Phone: 1-800-222-8785 www.masterack.com APPLICABLE TO CARAVAN INSTALLATION 2400 Mellon Court, Decatur, GA 30035 Phone: 1-800-222-8785 www.masterack.com APPLICABLE TO CARAVAN INSTALLATION Loosely attach the (4) MOUNTING FEET to the CROSSBOWS using (2) 3/8"-16 x 1"...

  • Page 11: Front Crossmember

    Full Size Utility Carrier Assembly / Installation Instructions APPLICABLE TO CARAVAN INSTAL 2400 Mellon Court, Decatur, GA 30035 Phone: 1-800-222-8785 ■ Applicable To Caravan Installation www.masterack.com APPLICABLE TO CARAVAN INSTALLATION 2400 Mellon Court, Decatur, GA 30035 Phone: 1-800-222-8785 www.masterack.com APPLICABLE TO CARAVAN INSTALLATION Remove the Utility Carrier to allow working space and drill eight 7/16"...
  • Page 12 Full Size Utility Carrier Assembly / Installation Instructions 2400 Mellon Court, Decatur, GA 30035 Phone: 1-800-222-8785 ■ Applicable To Caravan Installation APPLICABLE TO CARAVAN INSTALLATION www.masterack.com WASHER 2400 Mellon Court, Decatur, GA 30035 Phone: 1-800-222-8785 APPLICABLE TO CARAVAN INSTALLATION www.masterack.com...
  • Page 13 DAMAGING VEHICLE 2400 Mellon Court, Dec BEFORE DRILLING GAS LINES, GAS TANKS, BRAKE 2400 Mellon Court, Dec 2400 Mellon Court, Dec Phone: 1-800-222-8785 www.masterack.com BEFORE DRILLING Phone DRILL BIT CHECK ALL MOUNTING LOCATIONS TO PREVENT PENETRATING BEFORE DRILLING BEFORE DRILLING...
  • Page 14 FAILURE TO PERFORM THIS STEP COULD RESULT IN VEHICLE DAMAGE. 2400 Mellon Court, Decatur, GA 30035 Phone: 1-800-222-8785 APPLICABLE TO CARAVAN INSTALLATION www.masterack.com Place (8) 3/8" WASHERS and (8) 3/8" E-Stop Nuts on all LOCK WASHER 3/8" x 1-1/2" SCREWS and tighten to a recommended torque of 30ft-lbs.
  • Page 15 ANY BREACH OF THIS WARRANTY, NOR SHALL THE DAMAGES EXCEED THE RETURN AMOUNT OF THE PURCHASE PRICE PAID BY THE ORIGINAL PURCHASER. Warranty claims must be submitted to either your sales representative or a customer service representative at 816-455-0218. The vehicle must be delivered to the original MASTERACK authorized ®...