Electrovert Speedline Bravo 8105 Options Manual
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Electrovert Speedline Bravo 8105 Options Manual

Convection reflow system
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Bravo 8105
CONVECTION REFLOW SYSTEM
OPTIONS GUIDE
Bravo™ 8105 Technical Manual P/N 110–00–0
Bravo™ 8105 Programming and Operations Guide P/N 3–9317–375–00–0

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  • Page 1 Bravo 8105 CONVECTION REFLOW SYSTEM OPTIONS GUIDE Bravo™ 8105 Technical Manual P/N 110–00–0 Bravo™ 8105 Programming and Operations Guide P/N 3–9317–375–00–0...
  • Page 2 Bravo™ 8105 Options Guide...

  • Page 3: Table Of Contents

    Table of Contents ........Preface Overview ........... To Our Customers .
  • Page 4 T A B L E O F C O N T E N T S Section B: Refrigerated On–Board Recirculating Chiller Overview ........... 2–15 Technical Data .

  • Page 5: Preface

    Preface ........Overview In this section This preface covers the following information: Topic See Page...
  • Page 6 P R E F A C E To Our Customers To Our Customers This Guide The purpose of this guide is to help the customer obtain the greatest return on investment. Speedline suggests that operators, supervisors, and technicians responsible for operating and maintaining this equipment become familiar with the contents of these Guides prior to using the equipment.

  • Page 7: Customer Support Structure

    • International Service Centers Main Offices Office Location Speedline Technologies, Inc. Technical Service Support Group Electrovert Main Sales and P.O. Box 709, Hwy. 5 South Service Office Camdenton, MO 65020-0709 Fax: 573-346-6878 Tel: 573-346-3341 or call Toll Free @ Tel: 1-800-737-8110 e-mail: electrovert_tsc@speedline.cookson.com...
  • Page 8 P R E F A C E Customer Support Structure Regional Service The following Service Centers are located throughout the United States: Centers (USA) Office Location North East Regional Service 472 Amherst St. Suite 6 Center Nashua, NH 03063 Fax:603-880-8757 Phone: 603-883-2488 South East Regional Service 1055 Windward Ridge Pkwy., Suite 140...
  • Page 9 P R E F A C E Customer Support Structure International The following centers serve the international community: Service Centers Office Location Speedline Technologies, LTD Unit 1 Pincents Kiln Industrial Park Reading Bershire RG317SD Fax: 44 0 118 930 1401 Phone: 44 0 118 930 1400 Speedline Technologies, Gmbh Daimlerstrasse 1E...

  • Page 10: Before You Call

    P R E F A C E Before You Call Before You Call Introduction To help Electrovert support your machine in a timely fashion, have the following specific information available when calling in: • System Software Version • Serial Tag Information Machine Serial Tag The machine serial tag is located on side of the rear electrical panel.

  • Page 11: Conveyor Options

    Conveyor Options ........Overview In This Chapter This Chapter contains the following sections: Section Page...

  • Page 12: Alternate Direction Conveyor

    C O N V E Y O R O P T I O N S Alternate Direction Conveyor Alternate Direction Conveyor Description To accommodate process line requirements, a Bravo™ 8105 can be built so that conveyor movement is from right to left. All other aspects of the machine are the same as a standard left–to–right machine.
  • Page 13 C O N V E Y O R O P T I O N S Alternate Direction Conveyor Options Configuration Screen Figure 1–2 2-9317-375-00-0 Bravo™ 8105 Options Guide...

  • Page 14: Pin Chain Computer Controlled Motorized Width Adjust

    C O N V E Y O R O P T I O N S Pin Chain Computer Controlled Motorized Width Adjust Pin Chain Computer Controlled Motorized Width Adjust Introduction The optional Motorized Width Adjust uses the computer interface to control the width of the conveyor rails via software.
  • Page 15 C O N V E Y O R O P T I O N S Pin Chain Computer Controlled Motorized Width Adjust Width Adjust Window Figure 1–3 Width Adjust in The Width Adjust Setpoint parameter displays to the right of the “Rail Width” Process Tabular label in the Process Tabular Screen.

  • Page 16: Combination Conveyor

    C O N V E Y O R O P T I O N S Combination Conveyor ATTENTION Refer to the Setup Section in the Maintenance Guide for more information on the Motorized Width Setup. Software Representation Figure 1–5 Combination Conveyor Introduction The Combination Conveyor consists of a standard Mesh Belt Conveyor and a Pin Chain Conveyor in the same machine.
  • Page 17 C O N V E Y O R O P T I O N S Combination Conveyor Options Configuration Window Figure 1–6 2-9317-375-00-0 Bravo™ 8105 Options Guide...
  • Page 18 C O N V E Y O R O P T I O N S Combination Conveyor Bravo™ 8105 Options Guide Rev. 1...

  • Page 19: Cooling Zone Options

    Cooling Zone Options ........Overview Introduction Cooling Zone options include Process Volatile Active Cleaning™...

  • Page 20: Section A: Process Volatile Active Cleaning

    C O O L I N G Z O N E O P T I O N S Overview Section A: Process Volatile Active Cleaning™ ........Overview Introduction The Process Volatile Active Cleaning™...

  • Page 21: Pvac Operation

    C O O L I N G Z O N E O P T I O N S PVAC Operation PVAC Operation Introduction The Process Volatile Active Cleaning™ cycle operates through the software interface. The only necessary set–up on the machine itself is adjusting the nitrogen flow.
  • Page 22 C O O L I N G Z O N E O P T I O N S PVAC Operation Process Volatile Active Cleaning Window Figure 2–2 ATTENTION If the Process Volatile Active Cleaning is not selected by checking the box in the Options Configuration Window, the PVAC Cleaning configuration window will NOT be accessible through the Configure Menu, i.e., Configure >...
  • Page 23 C O O L I N G Z O N E O P T I O N S PVAC Operation PVAC Cleaning Alert Figure 2–3 Manual Control Manual Control of the PVAC Cleaning cycle is accomplished via the three (3) buttons located at the top of the window.
  • Page 24 C O O L I N G Z O N E O P T I O N S PVAC Operation Machine State After The Machine State After Cleaning Cycle determines if the machine returns to Cleaning Cycle process ready state. In addition to the PVAC Cleaning cycle completing without incident or being aborted manually, the following alarm conditions apply to this selection: •...

  • Page 25: Pvac Nitrogen Set-Up

    C O O L I N G Z O N E O P T I O N S PVAC Nitrogen Set–Up PVAC Nitrogen Set–Up Introduction Before setting up the nitrogen flow, the hood must be closed. The Nitrogen option parameter selected through the software interface must be selected. (Nitrogen is selected in the Configure >...
  • Page 26 C O O L I N G Z O N E O P T I O N S PVAC Nitrogen Set–Up PVAC Nitrogen Panel Pressure Control Gauge Pressure Control Knob Figure 2–4 Bravo™ 8105 Options Guide Rev. 1...

  • Page 27: Preventive Maintenance Schedules

    C O O L I N G Z O N E O P T I O N S Preventive Maintenance Schedules Preventive Maintenance Schedule Maintenance Checklist Component Hours of Operation Procedure Heat Exchanger 40–80 Inspect the heat exchanger Inspection to determine if cleaning is necessary.

  • Page 28: Cooling Zone Heat Exchanger Inspection

    C O O L I N G Z O N E O P T I O N S Cooling Zone Heat Exchanger Inspection Cooling Zone Heat Exchanger Inspection Description A heat exchanger is located in each top cooling zone. Examine the heat exchanger to ensure that it is free of surface debris.

  • Page 29: Cooling Zone Heat Exchanger Cleaning

    C O O L I N G Z O N E O P T I O N S Cooling Zone Heat Exchanger Cleaning Cooling Zone Heat Exchanger Cleaning Introduction Flux residues tend to accumulate on the heat exchanger. Obtain optimal cooling by cleaning the heat exchangers on a monthly (170 —...
  • Page 30 C O O L I N G Z O N E O P T I O N S Cooling Zone Heat Exchanger Cleaning Photograph Remove Hoses Here Figure 2–6 Procedure – Removing 1. Carefully lift the top of the chamber. To avoid the heat exchanger falling out the Heat Exchanger of the compartment, support the unit with one hand while lifting the chamber 2.

  • Page 31: Drain Jar Disposal

    C O O L I N G Z O N E O P T I O N S Drain Jar Disposal Drain Jar Disposal Introduction Periodically it is necessary to empty the drain jar and clean the drain tube. Inspect the jar after each Process Volatile Active Cleaning cycle to ensure that it is not full.

  • Page 32: Cooling Zone Tray Cleaning

    C O O L I N G Z O N E O P T I O N S Cooling Zone Tray Cleaning Cooling Zone shown with Radiator and Tray Cover lifted. Drain Tube Figure 2–8 Cooling Zone Tray Cleaning Introduction Periodically it is necessary to clean the tray beneath the Cooling Zone process area.

  • Page 33: Section B: Refrigerated On-Board Recirculating Chiller

    C O O L I N G Z O N E O P T I O N S Overview Section B: Refrigerated On–Board Recirculating Chiller ........Overview Introduction The Refrigerated On–Board Chiller provides cooled water to the Bravo™...

  • Page 34: Technical Data

    C O O L I N G Z O N E O P T I O N S Technical Data Technical Data Technical Data Table Table 1: Refrigerated On–Board Chiller Technical Data Compressor rating 1.5 HP Compressor Cooling Capacity 4900 W @ 20° C water temp and 20° ambient air Temperature Range 5°...

  • Page 35: Operation Of The Digital Temperature Control

    C O O L I N G Z O N E O P T I O N S Operation of the Digital Temperature Control Reservoir Figure 2–9 Operation of the Digital Temperature Control ATTENTION The following parameters are preset at the factory. They do not need adjusted unless the unit has malfunctioned and reprogramming is necessary.

  • Page 36: Keypad Description

    C O O L I N G Z O N E O P T I O N S Keypad Description Chiller Opened Up (Rear View) Figure 2–10 Keypad Description Front Keypad Set: Pushed once, the set point value displays for 3 seconds (LED “out” blinks). Change the set point with the “UP”...

  • Page 37: Description Of Parameters

    C O O L I N G Z O N E O P T I O N S Description of Parameters Description of Parameters Programming Mode Parameters Set point differential. The switching differential (hysteresis) can be set to a positive value (make on rise) or a negative value (make on fall). See parameter HC1.

  • Page 38: Default Settings

    C O O L I N G Z O N E O P T I O N S Programming hdd: Parameters (cont.) Half digit display. This sets the display mode for the digit that is on the right of the display. If half digit display is selected (“Y”) then the last number is always either a 0 or a 5.

  • Page 39: System Maintenance

    C O O L I N G Z O N E O P T I O N S System Maintenance System Maintenance Introduction The refrigerated chiller requires minimal maintenance. Inspect the chiller weekly to ensure that there are not abnormal noises or leaks. Any abnormal sound or substantial increase in noise level may indicate an impending fan or pump problem.

  • Page 40: Water Filter

    C O O L I N G Z O N E O P T I O N S Water Filter Water Filter A dirty water filter decreases system performance in a short period of time. Clean the filter after the first month of operation to ensure it is running at maximum capacity.

  • Page 41: Air Filter

    C O O L I N G Z O N E O P T I O N S Air Filter Air Filter Inspection Visually inspect the filter monthly until a pattern is established for the frequency of replacement. During proper operation the unit circulates substantial amounts of air.

  • Page 42: Section C: Additional External Cooling Module

    C O O L I N G Z O N E O P T I O N S Overview Section C: Additional External Cooling Module ........Overview Description An Additional External Cooling Module provides additional cooling zones for the...
  • Page 43 C O O L I N G Z O N E O P T I O N S Operation and Maintenance External Cooling Module Figure 2–14 Maintenance Visually inspect the blower monthly until process conditions indicate the frequency of cleaning. •...
  • Page 44 C O O L I N G Z O N E O P T I O N S Operation and Maintenance Close Up of Cooling Module (No Cover) Figure 2–15 2-26 Bravo™ 8105 Options Guide Rev. 1...

  • Page 45: General System Options

    General System Options ........Overview Introduction In This Chapter This chapter contains the following information: Topic...

  • Page 46: Section A: Ups

    G E N E R A L S Y S T E M O P T I O N S Overview Section A: ........Overview Introduction The UPS is useful in situations where line voltages may vary due to heavy loading...

  • Page 47: General Information

    G E N E R A L S Y S T E M O P T I O N S General Information General Information UPS Supply Conditions • The UPS provides battery power as the machine power source when: • Feed (control) voltage is lost or reduced below functional conditions. An over–voltage condition exists where the control voltage is above operating conditions.
  • Page 48 G E N E R A L S Y S T E M O P T I O N S General Information UPS Version Refer to Figure 3–1 to identify the UPS that reflects the UPS model installed on the Bravo™ system. Refer to the procedures specific to the UPS configured, APC or Best Fortress.

  • Page 49: Apc Ups

    G E N E R A L S Y S T E M O P T I O N S APC UPS APC UPS UPS Activation Prior to initial start–up, the UPS must be turned on or power to the Bravo™ will not activate when the Main Power Disconnect Switch is turned On.
  • Page 50 G E N E R A L S Y S T E M O P T I O N S APC UPS Battery Care If the machine is not turned off, the UPS supplies machine power from the battery pack. Even when the machine is turned off, the UPS draws a small dc current.

  • Page 51: Apc Controls

    G E N E R A L S Y S T E M O P T I O N S APC Controls APC Controls On/Test Button Press the large upper On/Test button to supply power to the load. The load is immediately powered while the UPS performs a self–test. Test •...
  • Page 52 G E N E R A L S Y S T E M O P T I O N S APC Controls SmartBoost LED The SmartBoost LED illuminates when the UPS is compensating for a LOW VOLTAGE. Overload LED When loads exceed the UPS’s capacity, the Overload LED illuminates, the UPS emits a sustained audible alarm, and the input circuit breader may trip (the re-settable center plunger of the circuit breaker pops out - see Figure 188).
  • Page 53 G E N E R A L S Y S T E M O P T I O N S APC Controls Utility Voltage Bar The APC UPS has a diagnostic feature that displays the utility Graph voltage. With the UPS connected to the normal utility power, press and hold the ON/Test button to see the utility voltage bar graph display.

  • Page 54: Best Fortress® Ups

    G E N E R A L S Y S T E M O P T I O N S Best Fortress® UPS Best Fortress® UPS Operation The UPS is preset at the factory. To verify the operation, refer to the following procedure: •...
  • Page 55 G E N E R A L S Y S T E M O P T I O N S Best Fortress® UPS Level 2 Setpoint To enter Level 2 setpoint programming: Programming • With the display at Level 1 Setpoint 9, press the CANCEL and LOAD keys simultaneously until [1,1] or [1,0] displays.
  • Page 56 G E N E R A L S Y S T E M O P T I O N S Best Fortress® UPS UPS Setpoint Table The following table specifies correct setpoints. LEVEL LEVEL Default Set Value Default Set Value Setpoint Description Range...
  • Page 57 If the batteries drain to this point, plug the unit in overnight to attempt recharging. If it still does not function, contact Speedline Electrovert Technical Support. 2-9317-375-00-0 Bravo™ 8105 Options Guide...

  • Page 58: Section B: Output Photocell

    G E N E R A L S Y S T E M O P T I O N S Operation Section B: Output Photocell ........Operation Introduction The output photocell is used in conjunction with the input photocell to validate...
  • Page 59 G E N E R A L S Y S T E M O P T I O N S Software Setup Options Configuration Window Figure 3–3 2-9317-375-00-0 Bravo™ 8105 Options Guide 3-15...

  • Page 60: Overview

    G E N E R A L S Y S T E M O P T I O N S Overview Section C: Programmable Output Relays ........Overview Introduction The Programmable Outputs option provides users with three (3) programmable...
  • Page 61 G E N E R A L S Y S T E M O P T I O N S Programmable Output Relay Software Configuration Programmable Events Alarm Buzzer On (Unacknowledged Alarm) An alarm condition exists and has not been acknowledged either by pressing the Spacebar on the keyboard OR by selecting Alarms >...

  • Page 62: Overview

    G E N E R A L S Y S T E M O P T I O N S Overview Section D: SMEMA Interface ........Overview Introduction The SMEMA Option provides the equipment interface protocol standard adopted...

  • Page 63: Software Option Configuration

    G E N E R A L S Y S T E M O P T I O N S Software Option Configuration Software Option Configuration Configure SMEMA Select Configure > Options from the menu bar at the top of the screen. The Option Options Configuration Window appears.
  • Page 64 G E N E R A L S Y S T E M O P T I O N S SMEMA Parameters Board Available Time in Seconds (cont.) The Bravo sends a Board Available signal to the downstream machine. It is sometimes desirable to send the Board available signal before the board exits the machine (i.e., before it is detected by the unload exit photocell).
  • Page 65 Index ........Alternate Direction Conveyor 2 Process Volatile Active Cleaning 2 PVAC 2 Automatic Control 5...

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